SIST EN IEC 60352-7:2026
(Main)Solderless connections - Part 7: Spring clamp connections - General requirements, test methods and practical guidance (IEC 60352-7:2026)
Solderless connections - Part 7: Spring clamp connections - General requirements, test methods and practical guidance (IEC 60352-7:2026)
This part of IEC 60352 is applicable to spring clamp connections made with stripped wire of the following types and sizes according to IEC 60228 or IEC 60189-3, without further preparation (later described “unprepared”):
– solid conductors (e.g. class 1 of IEC 60228) of 0,32 mm to 3,7 mm nominal diameter (0,08 mm2 to 10 mm2 cross-section), or
– stranded conductors (e.g. class 2 of IEC 60228) of 0,08 mm2 to 10 mm2 cross-section, or
– flexible conductors (e.g. class 5 or 6 of IEC 60228) of 0,08 mm2 to 10 mm2 cross-section, for use in electrical and electronic equipment and components.
Information on materials and data from industrial experience is included in addition to the test procedures to provide electrically stable connections under prescribed environmental conditions.
The object of this document is to determine the suitability of spring clamp connections under specified mechanical, electrical and atmospheric conditions.
NOTE IEC Guide 109 advocates the need to minimize the impact of a product on the natural environment throughout the product life cycle. It is understood that some of the materials permitted in this document can have a negative environmental impact. As technological advances lead to acceptable alternatives for these materials, they will be
eliminated from this document.
Lötfreie Verbindungen - Teil 7: Federklemmverbindungen - Allgemeine Anforderungen, Prüfverfahren und Anwendungshinweise (IEC 60352-7:2026)
Connexions sans soudure - Partie 7: Connexions à ressort - Règles générales, méthodes d’essai et guide pratique (IEC 60352-7:2026)
L'IEC 60352-7:20205 s’applique aux connexions à ressort réalisées avec du fil dénudé des types et tailles suivants, conformément à l’IEC 60228 ou à l’IEC 60189-3, sans autre préparation.
Spoji brez spajke - 7. del: Objemka vzmetnih spojk - Splošne zahteve, preskusne metode in praktični napotki (IEC 60352-7:2026)
General Information
- Status
- Published
- Public Enquiry End Date
- 26-Sep-2024
- Publication Date
- 12-Mar-2026
- Technical Committee
- I11 - Imaginarni 11
- Current Stage
- 6060 - National Implementation/Publication (Adopted Project)
- Start Date
- 23-Feb-2026
- Due Date
- 30-Apr-2026
- Completion Date
- 13-Mar-2026
Relations
- Effective Date
- 01-Apr-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
- Effective Date
- 03-Feb-2026
Overview
FprEN IEC 60352-7:2025 (Solderless connections - Part 7: Spring clamp connections) defines general requirements, test methods and practical guidance for spring clamp connections used in electrical connecting devices. Published as a CLC/CDV of IEC 60352-7 (Ed.3), the document addresses workmanship, materials, design features and a comprehensive set of mechanical, electrical and climatic tests to verify reliable, solderless spring-clamp terminations.
Key Topics and Requirements
The standard covers the full lifecycle of verification for solderless spring clamp connections, including:
- Design and materials
- Requirements for spring clamp terminations: materials, surface finishes, dimensions and key design features.
- Wire requirements: conductor materials, insulation, dimensions and acceptable surface finishes.
- Workmanship and tooling
- Expectations for manufacturing quality and recommended tools for installation and testing.
- Mechanical tests
- Tensile strength, wire deflection, vibration, and repeated connection/disconnection tests to confirm mechanical integrity.
- Electrical tests
- Contact resistance measurement and electrical load/temperature testing to validate current carrying capability and stability.
- Climatic and environmental tests
- Rapid temperature change, climatic sequences and mixed-gas corrosion testing to assess long-term performance in real-world environments.
- Test schedules and procedures
- Basic and full test schedules, preconditioning, recovery, specimen mounting and flow charts to guide test labs.
- Special Conditions
- Annex B (normative): tests for resiliency where contact pressure is transmitted via insulating material (CoPI).
- Practical guidance
- Annex A (informative): current-carrying capacity, stripping best practices, tooling information and termination guidance.
Applications
FprEN IEC 60352-7 is directly applicable to manufacturers, test laboratories and designers of solderless connecting devices that use spring-clamp terminations, such as terminal blocks and wire-to-board/wire-to-wire connectors. It supports product development, conformity assessment, quality assurance and supplier specifications by providing standardized test methods and practical installation guidance.
Who should use this standard
- Electrical connector and terminal block manufacturers
- Product design and test engineers
- Certification bodies and test laboratories
- Procurement and quality assurance teams specifying connector performance
- Installation and maintenance professionals seeking recommended practices
Related standards
- Part of the IEC 60352 series on solderless connections. (This document is the Part 7 entry specifically addressing spring clamp connections.)
Keywords: spring clamp connections, solderless connections, IEC 60352-7, test methods, contact resistance, tensile strength, wire deflection, climatic tests, connecting devices, terminal blocks.
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Frequently Asked Questions
SIST EN IEC 60352-7:2026 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Solderless connections - Part 7: Spring clamp connections - General requirements, test methods and practical guidance (IEC 60352-7:2026)". This standard covers: This part of IEC 60352 is applicable to spring clamp connections made with stripped wire of the following types and sizes according to IEC 60228 or IEC 60189-3, without further preparation (later described “unprepared”): – solid conductors (e.g. class 1 of IEC 60228) of 0,32 mm to 3,7 mm nominal diameter (0,08 mm2 to 10 mm2 cross-section), or – stranded conductors (e.g. class 2 of IEC 60228) of 0,08 mm2 to 10 mm2 cross-section, or – flexible conductors (e.g. class 5 or 6 of IEC 60228) of 0,08 mm2 to 10 mm2 cross-section, for use in electrical and electronic equipment and components. Information on materials and data from industrial experience is included in addition to the test procedures to provide electrically stable connections under prescribed environmental conditions. The object of this document is to determine the suitability of spring clamp connections under specified mechanical, electrical and atmospheric conditions. NOTE IEC Guide 109 advocates the need to minimize the impact of a product on the natural environment throughout the product life cycle. It is understood that some of the materials permitted in this document can have a negative environmental impact. As technological advances lead to acceptable alternatives for these materials, they will be eliminated from this document.
This part of IEC 60352 is applicable to spring clamp connections made with stripped wire of the following types and sizes according to IEC 60228 or IEC 60189-3, without further preparation (later described “unprepared”): – solid conductors (e.g. class 1 of IEC 60228) of 0,32 mm to 3,7 mm nominal diameter (0,08 mm2 to 10 mm2 cross-section), or – stranded conductors (e.g. class 2 of IEC 60228) of 0,08 mm2 to 10 mm2 cross-section, or – flexible conductors (e.g. class 5 or 6 of IEC 60228) of 0,08 mm2 to 10 mm2 cross-section, for use in electrical and electronic equipment and components. Information on materials and data from industrial experience is included in addition to the test procedures to provide electrically stable connections under prescribed environmental conditions. The object of this document is to determine the suitability of spring clamp connections under specified mechanical, electrical and atmospheric conditions. NOTE IEC Guide 109 advocates the need to minimize the impact of a product on the natural environment throughout the product life cycle. It is understood that some of the materials permitted in this document can have a negative environmental impact. As technological advances lead to acceptable alternatives for these materials, they will be eliminated from this document.
SIST EN IEC 60352-7:2026 is classified under the following ICS (International Classification for Standards) categories: 29.120.20 - Connecting devices; 31.220.10 - Plug-and-socket devices. Connectors. The ICS classification helps identify the subject area and facilitates finding related standards.
SIST EN IEC 60352-7:2026 has the following relationships with other standards: It is inter standard links to SIST EN IEC 60352-7:2021, SIST EN 60512-16-20:2002, SIST EN IEC 60228:2024, SIST EN 60512-2-5:2004, SIST EN 60512-11-10:2003, SIST EN 60512-1-1:2003, SIST EN IEC 60512-9-5:2020, SIST EN IEC 60512-11-1:2019, SIST EN 60512-11-4:2003, SIST EN IEC 60512-1:2019, SIST EN 60512-11-7:2004, SIST EN 60068-1:2014, SIST EN 60512-11-9:2003, SIST EN 60512-2-1:2003, SIST EN 60512-1-2:2003. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
SIST EN IEC 60352-7:2026 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-april-2026
Nadomešča:
SIST EN IEC 60352-7:2021
Spoji brez spajke - 7. del: Objemka vzmetnih spojk - Splošne zahteve, preskusne
metode in praktični napotki (IEC 60352-7:2026)
Solderless connections - Part 7: Spring clamp connections - General requirements, test
methods and practical guidance (IEC 60352-7:2026)
Lötfreie Verbindungen - Teil 7: Federklemmverbindungen - Allgemeine Anforderungen,
Prüfverfahren und Anwendungshinweise (IEC 60352-7:2026)
Connexions sans soudure - Partie 7: Connexions à ressort - Règles générales,
méthodes d’essai et guide pratique (IEC 60352-7:2026)
Ta slovenski standard je istoveten z: EN IEC 60352-7:2026
ICS:
29.120.20 Spojni elementi Connecting devices
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD EN IEC 60352-7
NORME EUROPÉENNE
EUROPÄISCHE NORM February 2026
ICS 31.220.10 Supersedes EN IEC 60352-7:2021
English Version
Solderless connections - Part 7: Spring clamp connections -
General requirements, test methods and practical guidance
(IEC 60352-7:2026)
Connexions sans soudure - Partie 7: Connexions à ressort - Lötfreie Verbindungen - Teil 7: Federklemmverbindungen -
Exigences générales, méthodes d'essai et guide pratique Allgemeine Anforderungen, Prüfverfahren und
(IEC 60352-7:2026) Anwendungshinweise
(IEC 60352-7:2026)
This European Standard was approved by CENELEC on 2026-02-13. CENELEC members are bound to comply with the CEN/CENELEC
Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC
Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the
same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic,
Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the
Netherlands, Norway, Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Türkiye and the United Kingdom.
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2026 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN IEC 60352-7:2026 E
European foreword
The text of document 48B/3177/FDIS, future edition 3 of IEC 60352-7, prepared by SC 48B "Electrical
connectors" of IEC/TC 48 "Electrical connectors and mechanical structures for electrical and electronic
equipment" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
The following dates are fixed:
• latest date by which the document has to be implemented at national (dop) 2027-02-28
level by publication of an identical national standard or by endorsement
• latest date by which the national standards conflicting with the (dow) 2029-02-28
document have to be withdrawn
This document supersedes EN IEC 60352-7:2021 and all of its amendments and corrigenda (if any).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights.
Any feedback and questions on this document should be directed to the users’ national committee. A
complete listing of these bodies can be found on the CENELEC website.
Endorsement notice
The text of the International Standard IEC 60352-7:2026 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standard indicated:
IEC 60352-9 NOTE Approved as EN IEC 60352-9
IEC 60512-1-100 NOTE Approved as EN 60512-1-100
IEC 60947-7-1:2025 NOTE Approved as EN IEC 60947-7-1:2025 (not modified)
IEC 60947-7-4:2019 NOTE Approved as EN IEC 60947-7-4:2019 (not modified)
IEC 61984:2008 NOTE Approved as EN 61984:2009 (not modified)
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.
NOTE 1 Where an International Publication has been modified by common modifications, indicated by (mod),
the relevant EN/HD applies.
NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available
here: www.cencenelec.eu.
Publication Year Title EN/HD Year
IEC 60050-581 - International Electrotechnical Vocabulary - - -
Part 581: Electromechanical components
for electronic equipment
IEC 60068-1 - Environmental testing - Part 1: General EN 60068-1 -
and guidance
IEC 60189-3 - Low-frequency cables and wires with PVC - -
insulation and PVC sheath - Part 3:
Equipment wires with solid or stranded
conductor wires, PVC insulated, in singles,
pairs and triples
IEC 60228 - Conductors of insulated cables EN IEC 60228 -
IEC 60512-1 - Connectors for electrical and electronic EN IEC 60512-1 -
equipment - Tests and measurements -
Part 1: Generic specification
IEC 60512-1-1 - Connectors for electronic equipment - EN 60512-1-1 -
Tests and measurements - Part 1-1:
General examination - Test 1a: Visual
examination
IEC 60512-1-2 - Connectors for electronic equipment - EN 60512-1-2 -
Tests and measurements - Part 1-2:
General examination - Test 1b:
Examination of dimension and mass
IEC 60512-2-1 - Connectors for electronic equipment - EN 60512-2-1 -
Tests and measurements - Part 2-1:
Electrical continuity and contact resistance
tests - Test 2a: Contact resistance -
Millivolt level method
IEC 60512-2-2 2003 Connectors for electronic equipment - EN 60512-2-2 2003
Tests and measurements - Part 2-2:
Electrical continuity and contact resistance
tests - Test 2b: Contact resistance -
Specified test current method
IEC 60512-2-5 - Connectors for electronic equipment - EN 60512-2-5 -
Tests and measurements - Part 2-5:
Electrical continuity and contact resistance
tests - Test 2e: Contact disturbance
IEC 60512-6-4 - Connectors for electronic equipment - EN 60512-6-4 -
Tests and measurements - Part 6-4:
Dynamic stress tests - Test 6d: Vibration
(sinusoidal)
IEC 60512-9-5 - Connectors for electrical and electronic EN IEC 60512-9-5 -
equipment - Tests and measurements -
Part 9-5: Endurance tests - Test 9e:
Current loading, cyclic
IEC 60512-11-1 - Connectors for electrical and electronic EN IEC 60512-11-1 -
equipment - Tests and measurements -
Part 11-1: Climatic tests - Test 11a -
Climatic sequence
IEC 60512-11-4 - Connectors for electronic equipment - EN 60512-11-4 -
Tests and measurements - Part 11-4:
Climatic tests - Test 11d: Rapid change of
temperature
IEC 60512-11-7 - Connectors for electronic equipment - EN 60512-11-7 -
Tests and measurements - Part 11-7:
Climatic tests - Test 11g: Flowing mixed
gas corrosion test
IEC 60512-11-9 - Connectors for electronic equipment - EN 60512-11-9 -
Tests and measurements - Part 11-9:
Climatic tests - Test 11i: Dry heat
IEC 60512-11-10 - Connectors for electronic equipment - EN 60512-11-10 -
Tests and measurements - Part 11-10:
Climatic tests - Test 11j: Cold
IEC 60512-16-20 - Electromechanical components for EN 60512-16-20 -
electronic equipment - Basic testing
procedures and measuring methods - Part
16: Mechanical tests on contacts and
terminations - Section 20: Test 16t:
Mechanical strength (wired termination of
solderless connections)
IEC 60352-7 ®
Edition 3.0 2026-01
INTERNATIONAL
STANDARD
Solderless connections -
Part 7: Spring clamp connections - General requirements, test methods and
practical guidance
ICS 31.220.10 ISBN 978-2-8327-0899-6
IEC 60352-7:2026-01(en)
IEC 60352-7:2025 © IEC 2025
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 8
4 Requirements . 12
4.1 Quality of work . 12
4.2 Tools . 12
5 Pre-requisites for basic test schedule . 12
5.1 Spring clamp terminations . 12
5.1.1 Materials . 12
5.1.2 Surface finishes . 12
5.1.3 Design features . 12
5.1.4 Dimensions . 12
5.2 Wires . 13
5.2.1 General . 13
5.2.2 Materials . 13
5.2.3 Dimensions . 13
5.2.4 Surface finishes . 13
5.2.5 Wire insulation . 13
5.3 Spring clamp connections . 13
6 Testing . 13
6.1 General . 13
6.2 Standard conditions for testing . 14
6.3 Preconditioning . 14
6.4 Recovery . 14
6.5 Mounting of specimen . 14
7 Tests . 14
7.1 General examination . 14
7.2 Mechanical tests . 14
7.2.1 Tensile strength . 14
7.2.2 Wire deflection . 15
7.2.3 Vibration . 17
7.2.4 Repeated connections and disconnections . 18
7.3 Electrical tests . 19
7.3.1 Contact resistance . 19
7.3.2 Electrical load and temperature . 20
7.4 Climatic tests . 21
7.4.1 General . 21
7.4.2 Rapid change of temperature . 21
7.4.3 Climatic sequence . 21
7.4.4 Flowing mixed gas corrosion test . 21
8 Test schedules . 22
8.1 General . 22
8.2 Basic test schedule . 22
8.2.1 General . 22
IEC 60352-7:2025 © IEC 2025
8.2.2 Initial examination. 22
8.2.3 Testing of spring clamp connections with spring clamp terminations with
and without a specified wire range . 23
8.3 Full test schedule . 23
8.3.1 General . 23
8.3.2 Initial examination. 23
8.3.3 Testing of spring clamp connections with and without a specified wire
range . 24
8.4 Flow charts . 25
Annex A (informative) Practical guidance . 28
A.1 Current-carrying capacity . 28
A.2 Tool information . 28
A.3 Termination information . 28
A.3.1 General . 28
A.3.2 Design features . 28
A.3.3 Materials . 29
A.3.4 Surface finishes . 29
A.4 Wire information . 29
A.4.1 General . 29
A.4.2 Materials . 30
A.4.3 Surface finishes . 30
A.4.4 Stripping information. 30
A.5 Connection information . 31
Annex B (normative) Tests for resiliency in metallic parts to compensate for any
shrinkage or yielding of insulating material with regards to contact pressure transmitted
via insulating material (CoPI) . 33
B.1 Ageing test sequence for connections with contact pressure via insulating
material . 33
B.2 Cold storage (preconditioning step 1) . 35
B.3 Dry heat storage (preconditioning step 2). 35
B.4 Current cycling ageing test procedure . 35
Bibliography . 37
Figure 1 – Examples of spring clamp connections . 10
Figure 2 – Example of a spring clamp terminal . 11
Figure 3 – Example of a spring clamp connecting device with CoPI . 11
Figure 4 – Test arrangement, wire deflection test . 17
Figure 5 – Test arrangement, vibration . 18
Figure 6 – Test arrangement, current method . 19
Figure 7 – Basic test schedule (see 8.2) . 26
Figure 8 – Full test schedule (see 8.3) . 27
Figure A.1 – Correctly stripped wire . 30
Figure A.2 – Examples of stripping faults . 31
Figure B.1 – Examples of spring clamp terminal with contact pressure via insulating
material with solid (left) and flexible wire (right) . 33
Figure B.2 – Test sequence CoPI . 34
Figure B.3 – Test assembly for the voltage-drop measurement . 34
Figure B.4 – Current cycling ageing test procedure . 36
IEC 60352-7:2025 © IEC 2025
Table 1 – Values of tensile strength . 15
Table 2 – Value of force for wire deflection test . 16
Table 3 – Vibration, test severities . 18
Table 4 – Rated current of the wires, initial and final contact resistance. 20
Table 5 – Number of specimens required . 22
Table 6 – Test group P1 . 23
Table 7 – Test group P2 . 23
Table 8 – Test group A . 24
Table 9 – Test group B . 24
Table 10 – Test group C . 25
Table 11 – Test group D . 25
IEC 60352-7:2025 © IEC 2025
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
Solderless connections -
Part 7: Spring clamp connections -
General requirements, test methods and practical guidance
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence between
any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) IEC draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). IEC takes no position concerning the evidence, validity or applicability of any claimed patent rights in
respect thereof. As of the date of publication of this document, IEC had not received notice of a patent, which
may be required to implement this document. However, implementers are cautioned that this may not represent
the latest information, which may be obtained from the patent database available at https://patents.iec.ch. IEC
shall not be held responsible for identifying any or all such patent rights.
IEC 60352-7 has been prepared by subcommittee 48B: Electrical connectors, of IEC technical
committee 48: Electrical connectors and mechanical structures for electrical and electronic
equipment. It is an International Standard.
This third edition cancels and replaces the second edition published in 2020. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) Addition of definition 3.6 contact pressure via insulating material CoPI;
b) Addition of definition 3.7 spring clamp connecting device with CoPI;
c) Addition of a dedicated test group for spring clamp connections made with spring clamp
terminations, which achieve contact pressure through insulating material (CoPI), which shall
be tested according to Annex B in Subclause 6.1;
IEC 60352-7:2025 © IEC 2025
d) Addition of test group “CoPI” in Clause 8;
e) Addition of Annex B to detail tests for resiliency in metallic parts to compensate for any
shrinkage or yielding of insulating material with regards to contact pressure transmitted
through the insulating material (CoPI), referenced in the “Test group CoPI” added in both
test schedules.
The text of this International Standard is based on the following documents:
Draft Report on voting
48B/3177/FDIS 48B/3186/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/publications.
A list of all parts in the IEC 60352 series, published under the general title Solderless
connections, can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
– reconfirmed,
– withdrawn, or
– revised.
IEC 60352-7:2025 © IEC 2025
INTRODUCTION
This part of IEC 60352 covers spring clamp connections and includes requirements, tests and
practical guidance information.
Two test schedules are provided.
a) The basic test schedule applies to spring clamp connections which conform to all
requirements of Clause 5. These requirements are derived from experience with successful
applications of such spring clamp connections.
b) The full test schedule applies to spring clamp connections which do not fully conform to all
requirements of Clause 5, for example which are manufactured using materials or finishes
not included in Clause 5.
This approach ensures cost and time effective performance verification using a limited basic
test schedule for established spring clamp connections and an expanded full test schedule for
spring clamp connections requiring more extensive performance validation.
In this third edition, a dedicated test group providing requirements and tests for spring clamp
connections with contact pressure transmitted via insulating material (CoPI) has been added in
both test schedules, referring to the new Annex B (normative). In such instance, this provides
means to fulfil both the requirement of 6.6.3 of IEC 61984:2008 concerning the design of
electrical connections of connectors, and the requirement of 8.2 of IEC 60999-1:1999
concerning the design of clamping units connecting devices.
The values given in this document are minimum values, which are harmonized with other IEC
documents. Other standards or the manufacturer’s specification can specify other values.
The test procedure for resiliency in metallic parts to compensate for any shrinkage or yielding
of insulating material with regards to contact pressure transmitted via insulating material (CoPI)
has been derived from IEC 60947-7-4:2019.
IEC 60352-7:2025 © IEC 2025
1 Scope
This part of IEC 60352 is applicable to spring clamp connections made with stripped wire of the
following types and sizes according to IEC 60228 or IEC 60189-3, without further preparation
(later described “unprepared”):
– solid conductors (e.g. class 1 of IEC 60228) of 0,32 mm to 3,7 mm nominal diameter
2 2
(0,08 mm to 10 mm cross-section), or
2 2
– stranded conductors (e.g. class 2 of IEC 60228) of 0,08 mm to 10 mm cross-section, or
2 2
– flexible conductors (e.g. class 5 or 6 of IEC 60228) of 0,08 mm to 10 mm cross-section,
for use in electrical and electronic equipment and components.
Information on materials and data from industrial experience is included in addition to the test
procedures to provide electrically stable connections under prescribed environmental
conditions.
The object of this document is to determine the suitability of spring clamp connections under
specified mechanical, electrical and atmospheric conditions.
NOTE IEC Guide 109 advocates the need to minimize the impact of a product on the natural environment throughout
the product life cycle. It is understood that some of the materials permitted in this document can have a negative
environmental impact. As technological advances lead to acceptable alternatives for these materials, they will be
eliminated from this document.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60050-581, International Electrotechnical Vocabulary (IEV) - Part 581: Electromechanical
components for electronic equipment
IEC 60068-1, Environmental testing - Part 1: General and guidance
IEC 60189-3, Low-frequency cables and wires with PVC insulation and PVC sheath - Part 3:
Equipment wires with solid or stranded conductor, PVC insulated, in singles, pairs and triples
IEC 60228, Conductors of insulated cables
IEC 60512-1, Connectors for electrical and electronic equipment - Tests and measurements -
Part 1: Generic specification
IEC 60512-1-1, Connectors for electronic equipment - Tests and measurements -
Part 1-1: General examination - Test 1a: Visual examination
IEC 60512-1-2, Connectors for electronic equipment - Tests and measurements -
Part 1-2: General examination - Test 1b: Examination of dimension and mass
IEC 60512-2-1, Connectors for electronic equipment - Tests and measurements -
Part 2-1: Electrical continuity and contact resistance tests - Test 2a: Contact resistance -
Millivolt level method
IEC 60352-7:2025 © IEC 2025
IEC 60512-2-2:2003, Connectors for electronic equipment - Tests and measurements -
Part 2-2: Electrical continuity and contact resistance tests - Test 2b: Contact resistance -
Specified test current method
IEC 60512-2-5, Connectors for electronic equipment - Tests and measurements -
Part 2-5: Electrical continuity and contact resistance tests - Test 2e: Contact disturbance
IEC 60512-6-4, Connectors for electronic equipment - Tests and measurements -
Part 6-4: Dynamic stress tests - Test 6d: Vibration (sinusoidal)
IEC 60512-9-5, Connectors for electrical and electronic equipment - Tests and measurements -
Part 9-5: Endurance tests - Test 9e: Current loading, cyclic
IEC 60512-11-1, Connectors for electrical and electronic equipment - Tests and measurements -
Part 11-1: Climatic tests - Test 11a - Climatic sequence
IEC 60512-11-4, Connectors for electronic equipment - Tests and measurements -
Part 11-4: Climatic tests - Test 11d: Rapid change of temperature
IEC 60512-11-7, Connectors for electronic equipment - Tests and measurements -
Part 11-7: Climatic tests - Test 11g: Flowing mixed gas corrosion test
IEC 60512-11-9, Connectors for electronic equipment - Tests and measurements -
Part 11-9: Climatic tests - Test 11i: Dry heat
IEC 60512-11-10, Connectors for electronic equipment - Tests and measurements -
Part 11-10: Climatic tests - Test 11j: Cold
IEC 60512-16-20, Electromechanical components for electronic equipment - Basic testing
procedures and measuring methods - Part 16: Mechanical tests on contacts and terminations -
Section 20: Test 16t: Mechanical strength (wired termination of solderless connections)
3 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 60050-581,
IEC 60512-1 and the following apply.
ISO and IEC maintain terminology databases for use in standardization at the following
addresses:
– IEC Electropedia: available at https://www.electropedia.org/
– ISO Online browsing platform: available at https://www.iso.org/obp
3.1
spring clamp termination
part of the contact or terminal to which one single conductor only is connected by means of a
spring
IEC 60352-7:2025 © IEC 2025
3.1.1
universal spring clamp termination
spring clamp termination intended to accept solid, stranded and flexible unprepared conductors
Note 1 to entry: For the meaning of solid, stranded and flexible, see IEC 60228 where conductors are classified as
class 1 (solid conductors), class 2 (stranded conductors), class 5 (flexible conductors) and class 6 (flexible
conductors which are more flexible than class 5).
3.1.2
non-universal spring clamp termination
spring clamp termination intended to accept conductors of one class only, for example solid
conductors only, or conductors of two classes only, for example solid and stranded but not
flexible
Note 1 to entry: For the meaning of solid, stranded and flexible, see IEC 60228 where conductors are classified as
class 1 (solid conductors), class 2 (stranded conductors), class 5 (flexible conductors) and class 6 (flexible
conductors which are more flexible than class 5).
3.1.3
push-in spring clamp termination
spring clamp termination in which the connection is made by pushing in a solid or stranded
conductor without the aid of a tool or of an actuating element
Note 1 to entry: For the meaning of solid and stranded, see IEC 60228 where solid conductors are classified as
class 1, stranded conductors are classified as class 2.
Note 2 to entry: Flexible conductor ends can become solid by e.g. ultrasonic welding according to IEC 60352-9.
3.2
spring clamp connection
solderless connection achieved by clamping a conductor with a spring clamp termination
Note 1 to entry: See Figure 1.
IEC 60352-7:2025 © IEC 2025
a) Spring clamp connection, operated without a tool
b) Spring clamp connection, operated with a tool
c) Spring clamp connection, operated with an actuating element
d) Spring clamp connections, with a push-in spring clamp termination, with solid wires
Figure 1 – Examples of spring clamp connections
3.3
spring clamp terminal
terminal designed to accept a conductor for the purpose of establishing a spring clamp
connection
Note 1 to entry: See Figure 2.
IEC 60352-7:2025 © IEC 2025
Figure 2 – Example of a spring clamp terminal
3.4
spring clamp connecting device
device for the electrical connection of one or more conductors comprising one or more spring
clamp terminations and, if necessary, either insulation or auxiliary parts, or both
3.5
actuating element
part of a spring clamp termination or terminal to which an external force is to be applied
Note 1 to entry: Movement of the actuating element provides a means for activating or deactivating the spring.
3.6
contact pressure via insulating material
CoPI
contact pressure due to contact force transmitted through insulating material
3.7
spring clamp connecting device with CoPI
spring clamp connecting device where the electrical connection of one or more conductors
depends on contact pressure transmitted via insulating material with sufficient resiliency in the
metallic parts to assure necessary contact pressure
Note 1 to entry: See Figure 3.
Figure 3 – Example of a spring clamp connecting device with CoPI
IEC 60352-7:2025 © IEC 2025
4 Requirements
4.1 Quality of work
The connection shall be processed in a careful and professional manner, in accordance with
good current practice. Annex A (informative) provides practical guidance and can constitute a
benchmark for the assessment of the quality of work.
NOTE Some industry sectors (e.g. automotive, aerospace, marine, nuclear, military) use standards for the quality
of work which can be considered upon agreement between manufacturer and user.
4.2 Tools
Tools, if necessary, shall be used and inspected according to the instructions given by the
manufacturer.
5 Pre-requisites for basic test schedule
5.1 Spring clamp terminations
5.1.1 Materials
– Materials for the current-carrying parts:
Suitable grades of copper or copper alloy shall be used.
– Materials for the spring clamp parts:
Suitable (according to manufacturer´s instructions) grades of copper alloy or steel shall be
used.
5.1.2 Surface finishes
The contact area of the current-carrying parts shall be plated with tin or tin-alloy.
The surface shall be free of detrimental contamination or corrosion.
5.1.3 Design features
Spring clamp terminations shall be designed so that the spring clamp parts establish a force to
connect the conductors which ensures that the necessary contact pressure is maintained.
In a spring clamp connecting device, each conductor shall be clamped individually.
The openings for use of a tool intended to assist the insertion or withdrawal of the conductor
shall be clearly distinguishable from the conductor’s entry hole.
5.1.4 Dimensions
The suitability of a spring clamp connection depends on the dimensions of the termination
together with the characteristics of the materials used.
The dimensions of the termination shall be chosen so as to be suitable for (i.e. able to accept)
the cross-sectional area of the conductor or the range of conductors for which the termination
is designed.
The suitability is verified by applying the test schedules given in Clause 8.
IEC 60352-7:2025 © IEC 2025
5.2 Wires
5.2.1 General
Wires with solid, stranded and flexible conductors according to IEC 60228 or IEC 60189-3 shall
be used depending on the type of spring clamp terminations.
5.2.2 Materials
The conductor used shall be made of annealed copper.
5.2.3 Dimensions
Wires with the following dimensions shall be used:
2 2
– solid wires of 0,32 mm to 3,7 mm nominal diameter (0,08 mm to 10 mm cross-section), or
2 2
– stranded wires of 0,08 mm to 10 mm cross-section, or
2 2
– flexible wires of 0,08 mm to 10 mm cross-section.
5.2.4 Surface finishes
The conductor shall be unplated or plated with tin or tin-alloy.
The conductor surface shall be free of contamination and corrosion which degrades
performance.
5.2.5 Wire insulation
The insulation shall be capable of being readily stripped from the conductor without changing
the physical characteristics of the conductor or strands.
5.3 Spring clamp connections
a) The combination of conductor and spring clamp termination shall be compatible.
b) The wire shall be stripped to the correct length specified by the manufacturer. The stripped
part of the wire shall not be damaged and shall be clean and free from particles of insulation.
c) The conductor shall be correctly located in the spring clamp termination at the correct depth
specified by the manufacturer.
All strands of the wire shall be within the spring clamp termination.
6 Testing
6.1 General
The test schedule to be applied shall be chosen according to the following conditions:
a) spring clamp connections which conform to all the requirements of Clause 5 shall be tested
in accordance with and meet the requirements of the basic test schedule, see 8.2;
b) spring clamp connections which do not fully conform to all the requirements of Clause 5, for
example which are made with different wire types or termination sizes or materials, shall be
tested and meet the requirements of the full test schedule given in 8.3;
Both these test schedules include a dedicated test group for spring clamp connections made
with spring clamp terminations which have contact pressure via insulating material (CoPI) which
shall be additionally tested according to Annex B.
IEC 60352-7:2025 © IEC 2025
6.2 Standard conditions for testing
Unless otherwise specified in the relevant product standard, all tests shall be carried out under
standard conditions for testing as specified in IEC 60512-1.
The ambient temperature and the relative humidity at which the measurements are made shall
be stated in the test report.
In case of dispute about test results, the test shall be repeated at one of the referred conditions
of IEC 60068-1.
6.3 Preconditioning
Where specified, the connections shall be preconditioned under standard conditions for testing
for a period of 24 h, in accordance with IEC 60512-1.
6.4 Recovery
Where specified, the specimen shall be allowed to recover under standard conditions for testing
for a period of 1 h to 2 h after conditioning.
6.5 Mounting of specimen
a) When mounting is required in a test, the specimens shall be mounted using the normal
mounting method, unless otherwise specified in the relevant product standard.
b) Each test specimen shall consist of one spring clamp connection prepared as required in
the test schedules.
When more test specimens are required, they may be part of the same multipole spring
clamp connecting devices.
7 Tests
7.1 General examination
The examination shall be carried out in accordance with Test 1a of IEC 60512-1-1, and Test 1b
of IEC 60512-1-2. The vi
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