FprEN 14509-2
(Main)Double skin metal faced insulating panels - Factory made products - Specifications - Part 2: Structural applications - Fixings and potential uses of stabilization of individual structural elements
Double skin metal faced insulating panels - Factory made products - Specifications - Part 2: Structural applications - Fixings and potential uses of stabilization of individual structural elements
This document establishes requirements for factory-made structural double skin metal faced insulating panels, intended for installation as elements with interlocking or overlapping longitudinal joints in the following applications:
a) roofs (also for refurbishment);
b) external walls and wall cladding (e.g. on brick walls for refurbishment or sandwich panels on liner trays);
c) walls (including partitions) and ceilings within the building envelope.
It is essential that structural double skin metal faced insulating sandwich panels according to this document (FprEN 14509-2) fulfil the requirements of EN 14509.
This document (FprEN 14509-2) gives the basic rule for use of structural sandwich panels for structural applications including fixing of panels. The clarification of which application is structural needs to be given by national provisions. The stabilization parameters needed to contribute to stabilization of individual structural elements (supporting structure) as defined as structural class II according to EN 1993-1-3 are included.
The insulating core materials covered by this document are rigid polyurethane, expanded polystyrene, extruded polystyrene foam, phenolic foam, cellular glass and mineral wool. For the stabilization purposes only, the following insulation core materials are covered rigid polyurethane, mineral wool, extruded polystyrene foam and expanded polystyrene foam.
NOTE Polyurethane (PUR) includes polyisocyanurate (PIR).
Due to durability performance reasons, only coated face material of steel faces is used (both organic and metallic coating). Uncoated steel is not used as steel face material. Uncoated stainless steel, aluminium and copper can be used in visible faces of sandwich panels.
Panels with edge details that utilize different materials from the main insulating core are included in this document if there is no influence on mechanical performance of the panel.
Panels used in cold store applications are included in this document. Panels, put on the market as a component of a cold storage room, building and/or building envelope kit are excluded.
This document does not cover the following:
- sandwich panels with a declared thermal conductivity for the insulating core greater than defined in the relevant harmonized European Standards for insulation materials;
- products consisting of two or more clearly defined layers of different insulating core materials (multi-layered);
- curved panels;
- perforated panels;
- fixings under permanent tension load for ceilings;
- special type of fastening such as ‘T’ support for ceiling, threaded rods with clamps for wall, omega and clamps for wall and ceiling, injected joint with flashing and threaded rods for wall and ceiling;
- fasteners.
Sandwich-Elemente mit beidseitigen Metalldeckschichten - Werkmäßig hergestellte Produkte - Spezifikationen - Teil 2: Tragende Anwendungen - Befestigungen und mögliche Nutzung zur Stabilisierung von einzelnen tragenden Bauteilen
Dieses Dokument legt Anforderungen an werksmäßig hergestellte selbsttragende Sandwichelemente mit beidseitigen Metalldeckschichten fest, die für die elementweise Verlegung mit übergreifenden oder über-lappenden Längsfugen in den folgenden Anwendungen bestimmt sind:
a) Dächer (auch für Renovierungen);
b) Außenwände und Wandverkleidungen (z. B. auf Ziegelmauern für Renovierungen oder Sandwich-elemente auf Kassettenprofilen);
c) Wände (einschließlich Trennwände) und Decken innerhalb der Gebäudehülle.
Es ist entscheidend, dass selbsttragende Sandwichelemente mit beidseitigen Metalldeckschichten nach diesem Dokument (FprEN 14509 2) die Anforderungen von EN 14509 erfüllen.
Dieses Dokument (FprEN 14509 2) legt Grundregeln für die Verwendung von selbsttragenden Sandwich-elementen für bauliche Anwendungen fest, einschließlich der Befestigung der Elemente. Die Erläuterung, welche Anwendungen baulicher Art sind, hat durch nationale Bestimmungen zu erfolgen. Die zur Stabilisierung einzelner tragende Bauteile beitragenden Stabilisierungsparameter (Auflager¬konstruktion) nach der Einteilung in Konstruktionsklasse II nach EN 1993 1 3 sind eingeschlossen.
Die von diesem Dokument abgedeckten Dämmkernwerkstoffe sind Polyurethan-Hartschaum, expandiertes Polystyrol, extrudierter Polystyrolschaum, Phenolharzschaum, Schaumglas und Mineralwolle. Zu Stabilisierungszwecken sind nur die folgenden Dämmkernwerkstoffe abgedeckt: Polyurethan-Hartschaum, Mineralwolle, extrudierter Polystyrolschaum und expandierter Polystyrolschaum.
ANMERKUNG Polyurethan (PUR) schließt Polyisocyanurat (PIR) ein.
Aus Gründen der Dauerhaftigkeit werden ausschließlich beschichtete Deckschichten aus Stahlflächen eingesetzt (organische und metallische Beschichtungen). Unbeschichteter Stahl wird nicht als Stahlwerkstoff für Deckschichten verwendet. Unbeschichtete Edelstahl , Aluminium und Kupferwerkstoffe können für die sichtbaren Flächen von Sandwichelementen verwendet werden.
Dämmelemente (im Folgenden „Elemente“ genannt) mit Kantenausführungen, für die andere Werkstoffe als für den Hauptdämmkern verwendet werden, sind Gegenstand dieses Dokuments, sofern die mechanischen Eigenschaften des Elements dadurch nicht beeinträchtigt werden.
Dämmelemente für Kühlhausanwendungen sind Gegenstand dieses Dokuments. Elemente, die als Bauteil für ein Kühlhaus, für Gebäude und/oder als Bausatz für die Gebäudehülle in Verkehr gebracht werden, sind ausgeschlossen.
Dieses Dokument gilt nicht für:
- Sandwichelemente mit einer Nenn-Wärmeleitfähigkeit des Dämmkerns, welche die in den relevanten harmonisierten Europäischen Normen für Dämmwerkstoffe festgelegten Werte übersteigt;
- Produkte, die aus zwei oder mehr eindeutig festgelegten Schichten unterschiedlicher Dämmkern-werkstoffe bestehen (Mehrschicht-Produkte);
- gekrümmte Elemente;
- perforierte Elemente;
- Befestigungen unter permanenter Spannungslast für (Unter-)Decken;
- spezielle Befestigungsarten wie T-Träger für (Unter-) Decken, Gewindestangen mit Klemmen für Wand, Omegabügel und Klemmen für Wand und (Unter-) Decke, eingepresste Verbindungen mit Dach-verwahrung und Gewindestangen für Wand und (Unter-) Decke;
- Befestigungselemente.
Panneaux sandwiches, isolants, double peau métalliques - Produits manufacturés - Spécifications - Partie 2: Applications structurelles - Fixations et utilisations potentielles pour la stabilisation d’éléments structurels individuels
Le présent document établit les exigences applicables aux panneaux sandwiches manufacturés, structurels, isolants, double peau métalliques, destinés à l’installation comme éléments à assemblage longitudinal à emboîtement ou à recouvrement dans les applications suivantes :
a) couvertures (également pour la réhabilitation) ;
b) bardages et contre-bardages (par exemple sur des parois en brique pour réhabilitation ou des panneaux sandwiches sur des plateaux) ;
c) parois (y compris cloisons) et plafonds dans l’enveloppe du bâtiment.
Il est essentiel que les panneaux sandwiches structurels, isolants, double peau métalliques conformes au présent document (FprEN 14509-2) satisfassent aux exigences de l’EN 14509.
Le présent document (FprEN 14509-2) énonce les règles de base pour l’utilisation de panneaux sandwiches structurels pour des applications structurelles comprenant la fixation des panneaux. Des dispositions nationales doivent indiquer clairement les applications qui doivent être considérées comme structurelles. Cela inclut les paramètres de stabilisation nécessaires pour contribuer à la stabilisation des éléments structurels individuels (structure porteuse) définis comme appartenant à la classe structurelle II selon l’EN 1993-1-3.
Les matériaux d’âme isolante couverts par le présent document sont : le polyuréthane rigide, le polystyrène expansé, la mousse de polystyrène extrudé, la mousse phénolique, le verre cellulaire et la laine minérale. Lorsqu’ils sont utilisés à des fins de stabilisation, les matériaux d’âme isolante suivants sont couverts : le polyuréthane rigide, la laine minérale, la mousse de polystyrène extrudé et la mousse de polystyrène expansé.
NOTE Le polyuréthane (PUR) comprend le polyisocyanurate (PIR).
Pour des raisons de performances de durabilité, seuls les parements en acier sont utilisés comme matériau de parement revêtu (revêtement à la fois organique et métallique). L’acier non revêtu n’est pas utilisé en tant que matériau de parement en acier. L’acier inoxydable, l’aluminium et le cuivre non revêtus peuvent être utilisés sur les faces visibles des panneaux sandwiches.
Le présent document inclut les panneaux dont les chants sont en matériaux autres que le matériau d’âme isolant principal, si cela n’a aucune influence sur les performances mécaniques des panneaux.
Il inclut également les panneaux utilisés dans des applications pour chambres froides. Les panneaux mis sur le marché en tant que composant de chambre d’entreposage frigorifique, de bâtiment et/ou d’équipements d’enveloppe de bâtiment sont exclus.
Le présent document ne couvre pas ce qui suit :
- les panneaux sandwiches dont la conductivité thermique déclarée de l’âme isolante est supérieure à celle définie dans les Normes européennes harmonisées pertinentes pour les matériaux isolants ;
- les produits comportant au moins deux couches clairement définies de différents matériaux d’âme isolante (multicouches) ;
- les panneaux cintrés ;
- les panneaux perforés ;
- les fixations sous une charge de traction permanente pour les plafonds ;
- des types spéciaux d’assemblages, tels que des appuis en T pour plafond, des tiges filetées avec brides pour paroi, des profils oméga et brides pour mur et plafond, un joint injecté avec couvre-joint et tiges filetées pour paroi et plafond ;
- les éléments de fixation.
Izolacijske sendvič plošče z obojestranskim kovinskim oplaščenjem - Tovarniško izdelani proizvodi - Specifikacije - 2. del: Konstrukcijska uporaba - Pritrditev in možna uporaba za stabilizacijo posameznih konstrukcijskih elementov
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-december-2017
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L]GHODQLSURL]YRGL6SHFLILNDFLMHGHO.RQVWUXNFLMVNDXSRUDED3ULWUGLWHYLQ
PRåQDXSRUDED]DVWDELOL]DFLMRSRVDPH]QLKNRQVWUXNFLMVNLKHOHPHQWRY
Double skin metal faced insulating panels - Factory made products - Specifications - Part
2: Structural applications - Fixings and potential uses of stabilization of individual
structural elements
Sandwich-Elemente mit beidseitigen Metalldeckschichten - Werkmäßig hergestellte
Produkte - Spezifikationen - Teil 2: Tragende Anwendungen - Befestigungen und
mögliche Nutzung zur Stabilisierung von einzelnen tragenden Bauteilen
Panneaux sandwiches, isolants, double peau métalliques - Produits manufacturés -
Spécifications - Partie 2: Applications structurelles - Assemblages et utilisation
potentielles pour stabilisation d’éléments structurels individuels
Ta slovenski standard je istoveten z: prEN 14509-2
ICS:
91.100.60 0DWHULDOL]DWRSORWQRLQ Thermal and sound insulating
]YRþQRL]RODFLMR materials
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
DRAFT
EUROPEAN STANDARD
prEN 14509-2
NORME EUROPÉENNE
EUROPÄISCHE NORM
September 2017
ICS 91.100.60
English Version
Double skin metal faced insulating panels - Factory made
products - Specifications - Part 2: Structural applications -
Fixings and potential uses of stabilization of individual
structural elements
Panneaux sandwiches, isolants, double peau Sandwich-Elemente mit beidseitigen
métalliques - Produits manufacturés - Spécifications - Metalldeckschichten - Werkmäßig hergestellte
Partie 2: Applications structurelles - Assemblages et Produkte - Spezifikationen - Teil 2: Tragende
utilisation potentielles pour stabilisation d'éléments Anwendungen - Befestigungen und mögliche Nutzung
structurels individuels zur Stabilisierung von einzelnen tragenden Bauteilen
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 128.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2017 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 14509-2:2017 E
worldwide for CEN national Members.
prEN 14509-2:2017 (E)
Contents Page
European foreword . 5
1 Scope . 6
2 Normative references . 7
3 Terms and definitions . 9
4 Symbols and abbreviations . 10
4.1 General. 10
4.2 Symbols . 10
4.3 Subscripts . 10
4.4 Abbreviations . 10
5 Product characteristics, properties and test methods . 10
5.1 General. 10
5.2 Characteristics of metal facings . 10
5.2.1 Steel. 10
5.2.2 Aluminium . 11
5.2.3 Copper . 11
5.3 Characteristics of core materials . 11
5.3.1 Thermal performance . 11
5.3.2 Thermal stability of core materials . 11
5.3.3 Adhesives and bonding . 11
5.4 Characteristics of fastenings . 11
5.4.1 Charachteristics of fasteners . 11
5.4.2 Characteristics of load spreading plates . 11
5.4.3 Characteristics of sealing washers . 11
5.5 Characteristics of panels . 11
5.5.1 Mechanical resistance of the panel . 11
5.5.2 Durability - Corrosion protection of sandwich panel metal faces . 12
5.5.3 Tensile resistance and shear resistance to fixings . 12
5.5.4 Material safety factors (γ ) . 12
M
5.5.5 Stabilization effect of the supporting structure . 13
5.5.6 Thermal transmittance . 13
5.5.7 Durability and other long-term effects . 13
5.5.8 Fire characteristics . 13
5.5.9 Dimensional tolerances for sandwich panels . 13
5.5.10 Water permeability . 13
5.5.11 Air permeability . 13
5.5.12 Water vapour permeability. 13
5.5.13 Airborne sound insulation (R (C;C )) . 13
w tr
5.5.14 Sound absorption (α ) . 13
w
5.5.15 Dangerous substances. 13
5.5.16 Actions and safety level requirements . 14
6 Assessment and verification of constancy of performance - AVCP . 14
6.1 General. 14
6.2 Type testing . 14
6.2.1 General. 14
6.2.2 Type evaluation . 14
6.2.3 Existing type testing data . 15
prEN 14509-2:2017 (E)
6.2.4 Test samples, testing and compliance criteria . 15
6.2.5 Testing and compliance criteria – Type Testing . 16
6.2.6 Shortened testing programme – Type Testing (product change) . 16
6.2.7 Test reports . 17
6.3 Factory production control (FPC) . 17
6.3.1 General . 17
6.3.2 Results of FPC tests . 17
6.3.3 Equipment . 17
6.3.4 Raw materials and components . 17
6.3.5 Product testing and assessment – FPC . 18
6.3.6 Traceability and marking . 18
6.3.7 Handling, storage and packaging . 18
6.3.8 Initial inspection of factory and of FPC . 18
6.3.9 Continuous surveillance of FPC . 18
6.3.10 Procedure for modifications . 19
7 Classification and designation . 19
8 Marking, labelling and packaging . 20
8.1 Marking and labelling . 20
8.2 Packaging, transport, storage and handling . 20
Annex A (normative) Testing procedures for material properties . 21
Annex B (normative) Corrosion protection by metallic coatings with or without organic
coatings on steel sheet . 22
B.1 Corrosion protection . 22
B.2 Suitability of corrosion protection . 24
B.2.1 Selection . 24
B.2.2 Examination of suitability (initial inspection) . 28
B.2.3 Monitoring . 30
B.2.4 Galvanic corrosion . 31
Annex C (normative) Fire performance tests – additional instructions and direct field of
application . 34
Annex D (normative) Dimensional tolerances . 35
Annex E (normative) Design procedures . 36
E.1 General . 36
E.2 Design of fixing. 36
Annex F (normative) Testing of the resistance of fixings of sandwich panels to supporting
structures . 37
F.1 General . 37
F.1.1 Type of fixings and panel families . 37
F.1.2 Test reports . 38
F.2 Tensile resistance . 39
F.2.1 General . 39
F.2.2 Visible fixing . 40
F.2.3 Hidden fixing . 44
prEN 14509-2:2017 (E)
F.3 Shear resistance . 47
F.3.1 Visible fixing . 47
F.3.2 Hidden fixing . 49
F.4 Full scale tests, alternative test method for tensile strength of hidden fixing . 49
F.4.1 General. 49
F.4.2 Principle . 50
F.4.3 Apparatus – test equipment . 50
F.4.4 Test specimen . 51
F.4.5 Test procedure and number of tests . 53
F.4.6 Statistical analysis of the results and characteristic values. . 54
F.4.7 Calculations and results . 54
Annex G (normative) Parameters needed for determining stiffening effect of sandwich
panels when connected to supporting structures . 55
G.1 Principle . 55
G.2 Rotational spring stiffness . 55
G.2.1 Rotational stiffness C . 55
D
G.2.2 Determination of rotational spring stiffness C by testing . 55
D,A
G.2.3 Determination of rotational spring stiffness C by calculation . 60
D,A
G.2.4 Rotational stiffness C . 62
D
G.3 Shear stiffness S for lateral restraint of an individual member . 63
Annex ZA (informative) Relationship of this European Standard with Regulation (EU)
No.305/2011 . 65
ZA.1 Scope and relevant characteristics . 65
ZA.2 System of Assessment and Verification of Constancy of Performance (AVCP) . 66
ZA.3 Assignment of AVCP tasks . 67
Bibliography . 70
prEN 14509-2:2017 (E)
European foreword
This document (prEN 14509-2:2017) has been prepared by Technical Committee CEN/TC 128 “Roof
covering products for discontinuous laying and products for wall cladding”, the secretariat of which is
held by NBN.
This document is currently submitted to the CEN Enquiry.
This document has been prepared under a standardisation request given to CEN by the European
Commission and the European Free Trade Association, and supports basic works requirements of EU
Regulation.
For relationship with EU Regulation, see informative Annex ZA, which is an integral part of this
document.
Data obtained from earlier tests in accordance to EN 14509:2006 and 2013 may be used for obtaining
the declared data providing that they do not change significantly.
This European Standard (EN 14509-2) gives the basic rules for use of structural sandwich panels for
structural applications including fixing of panels. The clarification of which application is structural
needs to be given by national provisions. The stabilization parameters needed to contribute to
stabilization of individual structural elements (supporting structure) as defined as structural class II
according to EN 1993-1-3. Sandwich panels fulfilling requirements for applications for structural class
II are seemed to fulfill also applications for structural class III according to EN 1993-1-3.
In EN 14509 (covering panels used as self-supporting) the rules for declaring the basic panel properties
that are common for all applications (use as self-supporting and/or structural) are given.
NOTE 1 In future EN 14509 will become EN 14509-1.
NOTE 2 In future EN 14509-3 will specify sandwich panels used for contribution to overall strength and
stabilization of buildings (structural class I according to EN 1993-1-3) and as axially loaded panels.
prEN 14509-2:2017 (E)
1 Scope
This European Standard specifies requirements for factory made, structural, double skin metal faced
insulating sandwich panels, which are intended for discontinuous laying in the following applications:
a) roofs and roof cladding (e.g. for refurbishment);
b) external walls and wall cladding (e.g. on brick walls for refurbishment or sandwich panels on liner
trays);
c) walls (including partitions) and ceilings within the building envelope.
It is essential that structural double skin metal faced insulating sandwich panels according to this
European Standard (EN 14509-2) fulfil the requirements of EN 14509.
This European Standard (EN 14509-2) gives the basic rule for use of structural sandwich panels for
structural applications including fixing of panels. The clarification of which application is structural
needs to be given by national provisions. The stabilization parameters needed to contribute to
stabilization of individual structural elements (supporting structure) as defined as structural class II
according to EN 1993-1-3 are included.
The insulating core materials covered by this European Standard are rigid polyurethane, expanded
polystyrene, extruded polystyrene foam, phenolic foam, cellular glass and mineral wool.
NOTE Polyurethane (PUR) includes polyisocyanurate (PIR).
Due to durability performance reason coated face material of steel is used only (both organic and
metallic coating). Uncoated steel is not used as face material.
Panels with edge details that utilise different materials from the main insulating core are included in
this European Standard if there is no influence on mechanical performance of the panel.
Panels used in cold store applications are included in this European Standard. Panels, put on the market
as a component of a cold storage room, building and/or building envelope kit are covered by ETA-
Guideline 021 “Cold storage premises kits”.
When manufactured in accordance with this European Standard and if satisfying the type testing and
FPC criteria the panels can be considered as impermeable to water. The water permeability of the
assembly is a function of its installation and is only relevant to the joints and fixings.
This European Standard does not cover the following:
d) sandwich panels with a declared thermal conductivity for the insulating core greater than defined
in the relevant harmonized European Standards for insulation materials;
e) products consisting of two or more clearly defined layers of different insulating core materials
(multi-layered);
f) curved panels;
g) perforated panels;
h) hidden fixings under permanent tension load, e.g. for ceilings;
i) special type of fasteners such as ‘T’ support for ceiling, threaded rods with clamps for wall, omega
and clamps for wall and ceiling, injected joint with flashing and threaded rods for wall and ceiling.
prEN 14509-2:2017 (E)
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
EN 508-1:2014, Roofing and cladding products from metal sheet — Specification for self-supporting of
steel, aluminium or stainless steel sheet — Part 1: Steel
EN 1090-2:2008+A1:2011, Execution of steel structures and aluminium structures — Part 2: Technical
requirements for steel structures
prEN 1090-4:2015, Execution of steel structures and aluminium structures —Part 4: Technical
requirements for cold-formed structural steel elements and cold-formed structures for roof, ceiling, floor
and wall applications
EN 1990:2002, Eurocode — Basis of structural design
EN 1993-1-3:2006, Eurocode 3 — Design of steel structures — Part 1-3: General rules — Supplementary
rules for cold-formed members and sheeting
EN 1993-1-4:2006, Eurocode 3 — Design of steel structures — Part 1-4: General rules — Supplementary
rules for stainless steels
EN 10152:2017, Electrolytically zinc coated cold rolled steel flat products for cold forming — Technical
delivery conditions
EN 10169:2010+A1:2012, Continuously organic coated (coil coated) steel flat products — Technical
delivery conditions
EN 10204:2004, Metallic products — Types of inspection documents
EN 10346:2015, Continuously hot-dip coated steel flat products for cold forming — Technical delivery
conditions
EN 13523-1:2017, Coil coated metals — Test methods — Part 1: Film thickness
EN 13523-6:2002, Coil coated metals — Test methods — Part 6: Adhesion after indentation (cupping test)
EN 13523-7:2014, Coil coated metals — Test methods — Part 7: Resistance to cracking on bending (T-
bend test)
EN 13523-8:2017, Coil coated metals — Test methods — Part 8: Resistance to salt spray (fog)
EN 13523-10:2017, Coil coated metals — Test methods - Part 10: Resistance to fluorescent UV radiation
and water condensation
EN 13523-19:2011, Coil coated metals — Test methods — Part 19: Panel design and method of
atmospheric exposure testing
EN 13523-21:2017, Coil coated metals — Test methods — Part 21: Evaluation of outdoor exposed panels
EN 13523-26:2014, Coil coated metals — Test methods — Part 26: Resistance to condensation of water
prEN 14509-2:2017 (E)
EN 14509:2013 , Self-supporting double skin metal faced insulating panels — Factory made products —
Specifications
EN ISO 1461:2009, Hot dip galvanized coatings on fabricated iron and steel articles — Specifications and
test methods (ISO 1461:2009)
EN ISO 2081:2008, Metallic and other inorganic coatings — Electroplated coatings of zinc with
supplementary treatments on iron or steel (ISO 2081:2008)
EN ISO 2409:2013, Paints and varnishes — Cross-cut test (ISO 2409:2013)
EN ISO 2808:2007, Paints and varnishes — Determination of film thickness (ISO 2808:2007)
EN ISO 2810:2004, Paints and varnishes — Natural weathering of coatings — Exposure and assessment
(ISO 2810:2004)
EN ISO 4628-2:2016, Paints and varnishes — Evaluation of degradation of coatings — Designation of
quantity and size of defects, and of intensity of uniform changes in appearance — Part 2: Assessment of
degree of blistering (ISO 4628-2:2016)
EN ISO 4628-3:2016, Paints and varnishes — Evaluation of degradation of coatings — Designation of
quantity and size of defects, and of intensity of uniform changes in appearance — Part 3: Assessment of
degree of rusting (ISO 4628-3:2016)
EN ISO 4628-4:2016, Paints and varnishes — Evaluation of degradation of coatings — Designation of
quantity and size of defects, and of intensity of uniform changes in appearance — Part 4: Assessment of
degree of cracking (ISO 4628-4:2016)
EN ISO 4628-5:2016, Paints and varnishes — Evaluation of degradation of coatings — Designation of
quantity and size of defects, and of intensity of uniform changes in appearance — Part 5: Assessment of
degree of flaking (ISO 4628-5:2016)
EN ISO 4628-8:2012, Paints and varnishes — Evaluation of degradation of coatings — Designation of
quantity and size of defects, and of intensity of uniform changes in appearance — Part 8: Assessment of
degree of delamination and corrosion around a scribe or other artificial defect (ISO 4628-8:2012)
EN ISO 4892-2:2013, Plastics — Methods of exposure to laboratory light sources — Part 2: Xenon-arc
lamps (ISO 4892-2:2013)
EN ISO 4892-3:2016, Plastics — Methods of exposure to laboratory light sources — Part 3: Fluorescent UV
lamps (ISO 4892-3:2016)
EN ISO 6270-1:2001, Paints and varnishes — Determination of resistance to humidity — Part 1:
Continuous condensation (ISO 6270-1:1998)
EN ISO 9227:2017, Corrosion tests in artificial atmospheres — Salt spray tests (ISO 9227:2017)
EN ISO 12944-2:1998, Paints and varnishes — Corrosion protection of steel structures by protective paint
systems — Part 2: Classification of environments (ISO 12944-2:1998)
EN ISO 12944-4:1998, Paints and varnishes — Corrosion protection of steel structures by protective paint
systems — Part 4: Types of surface and surface preparation (ISO 12944-4:1998)
EN 14509 will be replaced by EN 14509-1.
prEN 14509-2:2017 (E)
EN ISO 12944-6:1998, Paints and varnishes — Corrosion protection of steel structures by protective paint
systems — Part 6: Laboratory performance test methods (ISO 12944-6:1998)
EN ISO 12944-7:1998, Paints and varnishes — Corrosion protection of steel structures by protective paint
systems — Part 7: Execution and supervision of paint work (ISO 12944-7:1998)
EN ISO 17872:2007, Paints and varnishes — Guidelines for the introduction of scribe marks through
coatings on metallic panels for corrosion testing (ISO 17872:2007)
ASTM D 5796, Standard Test Method for Measurement of Dry Film Thickness of Thin-Film Coil-Coated
Systems by Destructive Means Using a Boring Device
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN 14509 and the following apply.
3.1
fastener
component (screw incl. washer, with or without sealant) used for fastening the panel to the supporting
structure
3.2
fixing
mechanical connection between the structural sandwich panel and the supporting structure, typically
with one fastener or more fasteners in a visible fixing (through the sandwich panel) or in a hidden fixing
(placed in the longitudinal joint of the sandwich panel)
Note 1 to entry: Fixing is only covering failure modes in the panel, not failure modes in fastener or supporting
structure.
3.3
hidden fixing
mechanical connection between the structural sandwich panel and the supporting structure, placed in
the longitudinal joint of adjacent sandwich panels consisting of one or more fasteners going through or
connecting both sheets in a certain arrangement in relation to the sandwich panel geometry, with or
without load spreading plate
Note 1 to entry: Visible fixings can be covered by flashings after installation.
3.4
load spreading plate
metal component used to distribute the load from the fasteners to the panel.
3.5
stiffness parameter
the stiffening effect on supporting structure given by sandwich panels when fastened to supporting
structure
3.6
structural panel
unless otherwise defined nationally, in the field of this harmonized standard, panels fixed to spaced
structural supports, capable of supporting, by virtue of its materials and shape, its self-weight, and all
the applied loadings (e.g. snow, wind, internal air pressure, thermal gradient), and transmitting these
loadings to the supporting structure and that may be used for the stabilization of its supporting
structure
prEN 14509-2:2017 (E)
3.7
visible fixing
one or more fasteners in a certain minimum distance to the sandwich panel edges and between
themselves (if applicable), visible on the outer surface of the sandwich panel, penetrating the inner and
the outer surface and the core of the sandwich panel
4 Symbols and abbreviations
4.1 General
For the purposes of this document, the following symbols and abbreviations apply.
4.2 Symbols
k factor
4.3 Subscripts
adj adjuste
lsp load spreading plate
rep repeated
4.4 Abbreviations
HDG Hot dipped galvanizing
NOTE In the following clauses the specific requirements will follow the relevant clauses in EN 14509. Where
text is similar as in EN 14509 only reference to EN 14509 is given.
5 Product characteristics, properties and test methods
5.1 General
The provisions of EN 14509 apply, if not otherwise specified in this clause.
5.2 Characteristics of metal facings
5.2.1 Steel
5.2.1.1 Steel faces
The provisions of 5.1.2.1.1 in EN 14509:2013 and EN 10346 apply.
To provide the serviceability for a longer period of time, the steel faces need to be protected against the
corrosivity of the environment. Therefore an approved corrosion protection system with a proof of
suitability according to Annex B shall be used which fulfils the requirements to withstand the
designated corrosivity of the environment of the building.
5.2.1.2 Backface coating
The provisions of 5.1.2.1.2 in EN 14509:2013 apply.
5.2.1.3 Stainless Steel faces
The provisions of 5.1.2.2 in EN 14509:2013 apply. Materials have to fulfil the requirements of EN 1993-
1-4 when used for stabilization purposes.
prEN 14509-2:2017 (E)
5.2.2 Aluminium
The provisions of 5.1.2.3 in EN 14509:2013 apply. Materials have to fulfil the requirements of EN 1999-
1-4 when used for stabilization purposes.
5.2.3 Copper
The provisions of 5.1.2.4 in EN 14509:2013 apply. Copper cannot be used for internal faces for
stabilization purposes.
5.3 Characteristics of core materials
5.3.1 Thermal performance
The provisions of 5.1.3.1 in EN 14509:2013 apply.
5.3.2 Thermal stability of core materials
The provisions of 5.1.3.2 in EN 14509:2013 apply.
5.3.3 Adhesives and bonding
The provisions of 5.1.4 in EN 14509:2013 apply.
5.4 Characteristics of fastenings
5.4.1 Charachteristics of fasteners
The fasteners used shall be suitable for fastening sandwich panels. Materials used in the fastening shall
be suitable for the use in the structure and shall fulfil the requirements for the strength properties and
durability. The requirements concern the fastener itself and the possible washer and the sealants.
Materials of the fastener shall not cause any corrosion risks to the fastener or the facing. Resistance of
the fastener to environmental effects shall be equal or higher than those of the facing. The material of
the possible sealants shall fulfil at least the properties of the EPDM rubber. The possible sealants shall
guarantee the water tightness of the fastening.
This standard covers only failure modes in the sandwich panel. Failure in fastener and supporting
structure has to be checked separately. The strength of the fastener and the strength of the fixing to
supporting structure shall be at least of magnitude of the declared values for the tensile resistance and
shear resistance of the sandwich panels to be fixed.
The coating and/or material of faces and fastenings shall take into account the expected design life of
the building components based on the provisions of EN 1990:2002, Table 2.1.
5.4.2 Characteristics of load spreading plates
The panel manufacturer shall state the material, grade, the geometry and the tolerances of the load
spreading plate for a hidden fixing.
5.4.3 Characteristics of sealing washers
The durability of the sealing washer shall be evaluated with 1000h ageing in accordance with EN
ISO 4892-2 or EN ISO 4892-3 followed by the evaluation of water tightening ability after the test.
5.5 Characteristics of panels
5.5.1 Mechanical resistance of the panel
5.5.1.1 General
The provisions of 5.2.1.1 in EN 14509:2013 apply.
prEN 14509-2:2017 (E)
5.5.1.2 Shear strength (f ) and shear modulus (G )
Cv c
The provisions of 5.2.1.2 in EN 14509:2013 apply.
5.5.1.3 Creep coefficient (φ )
t
The provisions of 5.2.1.3 in EN 14509:2013 apply.
5.5.1.4 Compressive strength (σ ) or compressive stress (σ )
m 10
The provisions of 5.2.1.4 in EN 14509:2013 apply.
5.5.1.5 Shear strength after long-term loading (f )
Cv long-term
The provisions of 5.2.1.5 in EN 14509:2013 apply.
5.5.1.6 Cross panel tensile strength (f )
Ct
The provisions of 5.2.1.6 in EN 14509:2013 apply.
5.5.1.7 Bending moment capacity (M ) and wrinkling stress (σ )
u w
The provisions of 5.2.1.7 in EN 14509:2013 apply.
5.5.1.8 Bending moment capacity and wrinkling stress over a central support
The provisions of 5.2.1.8 in EN 14509:2013 apply.
5.5.2 Durability - Corrosion protection of sandwich panel metal faces
Metal faces shall have a proper protection against corrosion according to requirements as defined in
Annex B. The requirements are based on prEN 1090-4:2015 and adapted for visible surfaces to be used
in sandwich panels. The guidelines for choosing appropriate coatings are given in Annex B. The
specification for testing, given in Annex B, applies to the manufacturer of metal sheet and coating layer.
NOTE The durability of the performance of the coatings during the life time of the building, see EN 1990 for
structural products, is fundamental. The provisions for the constancy of performance are defined in
prEN 1090-4:2015.
5.5.3 Tensile resistance and shear resistance to fixings
The characteristic pull-over tensile resistance and if required the shear resistance of the fixing between
the structural sandwich panel and the supporting structure shall be determined in accordance to Annex
F and shall be declared in kN. The requirements cover only the failure modes in the panel.
The resistance to cyclic loading of the fixing of the structural sandwich panels is defined by testing
according to Annex F. The rules for design of fixing are given in E.2.
Special type of fasteneners such as T support for ceiling, threaded rods with clamps for wall, omega and
clamps for wall and ceiling, injected joint with flashing and threaded rods for wall and ceiling are
excluded.
5.5.4 Material safety factors (γ )
M
The material safety factors for bending moment capacity (or wrinkling stress), shear strength,
compression strength and fastening shall be determined in accordance with EN 14509.
The material safety factors of fixings shall be determined according to Annex E.
The standard deviation may be calculated on basis of the increasing amount of data resulting from FPC
and can become a part of the manufacturer’s documentation.
The material safety factors are based on Type Testing (see EN 14509:2013, A.16.3) but can be
determined also to correspond to the level achieved in FPC follow-up.
prEN 14509-2:2017 (E)
5.5.5 Stabilization effect of the supporting structure
Where panels are used for stabilization of the supporting structure, the provisions for design of the
supporting structure in EN 1993-1-3 apply. The provisions for testing of stiffness parameters are given
in Annex G.
5.5.6 Thermal transmittance
The provisions of 5.2.2 in EN 14509:2013 apply.
5.5.7 Durability and other long-term effects
5.5.7.1 Reduction of tensile strength with time as a consequence of ageing (durability)
The provisions of 5.2.3.1 in EN 14509:2013 apply.
5.5.7.2 Resistance to point loads and access loads – ceiling panels and roofs
The provisions of 5.2.3.2 in EN 14509:2013 apply.
5.5.8 Fire characteristics
5.5.8.1 Reaction to fire
The provisions of 5.2.4.1 in EN 14509:2013 apply.
5.5.8.2 Fire resistance
The provisions of 5.2.4.2 in EN 14509:2013, C2.3.3 apply.
5.5.8.3 External fire performance – roofs
The provisions of 5.2.4.3 in EN 14509:2013 apply.
5.5.9 Dimensional tolerances for sandwich panels
The provisions of 5.2.5 in EN 14509:2013 apply.
5.5.10 Water permeability
The provisions of 5.2.6 in EN 14509:2013 apply.
5.5.11 Air permeability
The provisions of 5.2.7 in EN 14509:2013 apply.
5.5.12 Water vapour permeability
The provisions of 5.2.8 in EN 14509:2013 apply.
5.5.13 Airborne sound insulation (R (C;C ))
w tr
The provisions of 5.2.9 in EN 14509:2013 apply.
5.5.14 Sound absorption (α )
w
The provisions of 5.2.10 in EN 14509:2013 apply.
5.5.15 Dangerous substances
The provisions of 5.2.11 in EN 14509:2013 apply.
prEN 14509-2:2017 (E)
5.5.16 Actions and safety level requirements
5.5.16.1 Mechanical resistance to design loads
The provisions of 5.3.1 in EN 14509:2013 apply.
5.5.16.2 Actions and combinations of actions
The provisions of 5.3.2 in EN 14509:2013 apply.
6 Assessment and verification of constancy of performance - AVCP
6.1 General
The provisions of Clause 6 in EN 14509:2013 apply, if not otherwise specified in this clause.
The compliance of structural double skin metal faced insulating panels with the requirements of this
standard and EN 14509 and with the performances declared by the manufacturer in the DoP shall be
demonstrated by:
— determination of the product type
— factory production control by the manufacturer, including product assessment.
The manufacturer (or the trader) shall always retain the overall control and shall have t
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