Standard Test Method for Estimating Degree of Particle Coating of Asphalt Mixtures

SIGNIFICANCE AND USE
4.1 The procedure in this test method for estimating the percentage of coated particles after varying mixing times is used to establish the least mixing time required to produce satisfactory coating for a given set of conditions. This procedure can also be used to sample cold mixtures from stockpiles to determine that satisfactory coating has been retained in the stockpile.  
4.2 This procedure is used with asphalt mixtures or with cold-mixed, cold-laid asphalt paving mixtures such as specified in Specification D4215.
Note 1: Even when a paving mixture complies with the “percent of coated particles” that may be specified, there is no assurance that the asphalt cement is uniformly distributed throughout the mixture.  
4.3 This test method should not be used for acceptance/rejection by owner agencies.
SCOPE
1.1 This test method provides an estimate of the degree of particle coating in an asphalt-aggregate mixture on the basis of the percentage of coarse particles classified as being completely coated.  
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Published
Publication Date
30-Nov-2016

Relations

Effective Date
01-Dec-2016
Effective Date
01-Aug-2019
Effective Date
15-Dec-2018
Effective Date
15-Aug-2018
Effective Date
01-Jul-2018
Effective Date
01-Feb-2018
Effective Date
15-Jul-2017
Effective Date
15-Jun-2017
Effective Date
01-May-2017
Effective Date
01-Mar-2017
Effective Date
01-Dec-2016
Effective Date
15-Sep-2016
Effective Date
01-Sep-2016
Effective Date
01-Sep-2015
Effective Date
01-Oct-2013

Overview

ASTM D2489/D2489M-16 is the Standard Test Method for Estimating Degree of Particle Coating of Asphalt Mixtures, developed by ASTM International. This test method provides a procedure for measuring the degree to which aggregate particles in asphalt pavements are coated with bituminous material, offering a practical base for quality control during production and for checking stockpile retention. The assessment is made by estimating the percentage of coarse aggregate particles that are completely coated with asphalt, supporting effective asphalt mixture design and process optimization.

Key Topics

  • Degree of Particle Coating: The primary focus is to estimate the proportion of coarse particles that are fully covered with asphalt in a mixture. This is assessed visually by examining individual particles, classifying them as "completely coated" or "partially coated."

  • Applicability to Mixing Processes: The method is suitable for both hot-mixed, hot-laid, and cold-mixed, cold-laid asphalt paving mixtures, helping establish the minimal mixing time required to achieve adequate coating under defined conditions.

  • Quality Control and Process Evaluation: By varying mixing times and checking coating retention in stockpiles, the method helps producers and contractors ensure mixtures meet project specifications and maintain quality throughout storage and transport.

  • Sampling and Testing Procedure:

    • Sampling is typically conducted at the asphalt plant, roadside, or stockpile using standard ASTM sampling practices.
    • Samples are sieved to isolate coarse particles, which are then evaluated individually for coating status.
  • Units of Measurement: The method allows the use of either SI or inch-pound units, but they must not be combined to avoid inconsistencies.

Applications

  • Asphalt Mixture Production: The standard is instrumental for optimizing mix design and plant operations by identifying the mixing time necessary to achieve complete particle coating.

    • Useful in both batch plants and continuous mix plants.
    • Can be adapted to assess mixtures produced with different aggregate types or under varied conditions.
  • Stockpile Evaluation: Sampling from existing cold mixture stockpiles enables ongoing quality monitoring by checking whether the required particle coating is retained before use in paving operations.

  • Quality Assurance: Allows producers and engineers to verify that coatings meet project or industry requirements, though it is not meant for acceptance or rejection decisions by owner agencies.

  • Troubleshooting: If problems arise with pavement performance or compaction, reviewing particle coating can help identify issues with mixing efficiency or material handling.

Related Standards

  • ASTM D8: Terminology Relating to Materials for Roads and Pavements, offering relevant definitions.
  • ASTM D979: Practice for Sampling Bituminous Paving Mixtures, detailing correct sampling techniques.
  • ASTM D3665: Practice for Random Sampling of Construction Materials, essential for representative sampling.
  • ASTM D4215: Specification for Cold-Mixed, Cold-Laid Bituminous Paving Mixtures, relevant to mixtures evaluated under this method.
  • ASTM E11: Specification for Woven Wire Test Sieve Cloth and Test Sieves, applicable for required sieves used in the procedure.

Practical Value

Implementing ASTM D2489/D2489M-16 supports consistent asphalt mixture quality and process control by providing a standardized, simple means of evaluating aggregate coating. It enhances the reliability of mixing operations and helps make informed adjustments during production. By adhering to rigorous sampling and evaluation procedures, organizations ensure compliance with best practices in asphalt paving and construction quality management.

Keywords: asphalt mixtures, particle coating, bituminous paving mixtures, ASTM D2489/D2489M, asphalt quality control, aggregate coating, mixing time, stockpile evaluation

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Frequently Asked Questions

ASTM D2489/D2489M-16 is a standard published by ASTM International. Its full title is "Standard Test Method for Estimating Degree of Particle Coating of Asphalt Mixtures". This standard covers: SIGNIFICANCE AND USE 4.1 The procedure in this test method for estimating the percentage of coated particles after varying mixing times is used to establish the least mixing time required to produce satisfactory coating for a given set of conditions. This procedure can also be used to sample cold mixtures from stockpiles to determine that satisfactory coating has been retained in the stockpile. 4.2 This procedure is used with asphalt mixtures or with cold-mixed, cold-laid asphalt paving mixtures such as specified in Specification D4215. Note 1: Even when a paving mixture complies with the “percent of coated particles” that may be specified, there is no assurance that the asphalt cement is uniformly distributed throughout the mixture. 4.3 This test method should not be used for acceptance/rejection by owner agencies. SCOPE 1.1 This test method provides an estimate of the degree of particle coating in an asphalt-aggregate mixture on the basis of the percentage of coarse particles classified as being completely coated. 1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

SIGNIFICANCE AND USE 4.1 The procedure in this test method for estimating the percentage of coated particles after varying mixing times is used to establish the least mixing time required to produce satisfactory coating for a given set of conditions. This procedure can also be used to sample cold mixtures from stockpiles to determine that satisfactory coating has been retained in the stockpile. 4.2 This procedure is used with asphalt mixtures or with cold-mixed, cold-laid asphalt paving mixtures such as specified in Specification D4215. Note 1: Even when a paving mixture complies with the “percent of coated particles” that may be specified, there is no assurance that the asphalt cement is uniformly distributed throughout the mixture. 4.3 This test method should not be used for acceptance/rejection by owner agencies. SCOPE 1.1 This test method provides an estimate of the degree of particle coating in an asphalt-aggregate mixture on the basis of the percentage of coarse particles classified as being completely coated. 1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

ASTM D2489/D2489M-16 is classified under the following ICS (International Classification for Standards) categories: 91.100.50 - Binders. Sealing materials; 93.080.20 - Road construction materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D2489/D2489M-16 has the following relationships with other standards: It is inter standard links to ASTM D2489/D2489M-08, ASTM D8-19, ASTM D8-18c, ASTM D8-18b, ASTM D8-18a, ASTM D8-18, ASTM D8-17c, ASTM D8-17b, ASTM D8-17a, ASTM D8-17, ASTM D8-16b, ASTM D8-16a, ASTM D8-16, ASTM D8-15, ASTM E11-13. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D2489/D2489M-16 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D2489/D2489M − 16
Standard Test Method for
Estimating Degree of Particle Coating of Asphalt Mixtures
This standard is issued under the fixed designation D2489/D2489M; the number immediately following the designation indicates the
year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last
reapproval. A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 3.2 For descriptions of mixing plant terms, see Mixing
Plants, Specification D995.
1.1 This test method provides an estimate of the degree of
particle coating in an asphalt-aggregate mixture on the basis of
4. Significance and Use
the percentage of coarse particles classified as being com-
pletely coated. 4.1 The procedure in this test method for estimating the
percentage of coated particles after varying mixing times is
1.2 The values stated in either SI units or inch-pound units
used to establish the least mixing time required to produce
are to be regarded separately as standard. The values stated in
satisfactory coating for a given set of conditions. This proce-
each system may not be exact equivalents; therefore, each
dure can also be used to sample cold mixtures from stockpiles
system shall be used independently of the other. Combining
to determine that satisfactory coating has been retained in the
values from the two systems may result in nonconformance
stockpile.
with the standard.
4.2 This procedure is used with asphalt mixtures or with
1.3 This standard does not purport to address all of the
cold-mixed,cold-laidasphaltpavingmixturessuchasspecified
safety concerns, if any, associated with its use. It is the
in Specification D4215.
responsibility of the user of this standard to establish appro-
priate safety and health practices and determine the applica-
NOTE 1—Even when a paving mixture complies with the “percent of
bility of regulatory limitations prior to use. coated particles” that may be specified, there is no assurance that the
asphalt cement is uniformly distributed throughout the mixture.
2. Referenced Documents
4.3 This test method should not be used for acceptance/
2.1 ASTM Standards:
rejection by owner agencies.
D8 Terminology Relating to Materials for Roads and Pave-
ments
5. Apparatus
D979 Practice for Sampling Bituminous Paving Mixtures
5.1 Sieves, 9.5 mm [ ⁄8 in.] and 4.75 mm [No. 4]. The sieves
D995 Specification for Mixing Plants for Hot-Mixed, Hot-
3 shall conform to Specification E11.
Laid Bituminous Paving Mixtures (Withdrawn 2009)
5.2 Stopwatch, for checking actual mixing time of batch
D3665 Practice for Random Sampling of Construction Ma-
plants.
terials
D4215 Specification for Cold-Mixed, Cold-Laid Bituminous
5.3 Thermometer, range at least from 10 °C [50 °F] to
Paving Mixtures
204 °C [400 °F].
E11 Specification for Woven Wire Test Sieve Cloth and Test
5.4 Sample Shovel.
Sieves
5.5 Sample Trays.
3. Terminology
3.1 For definitions of terms, see Terminology D8.
6. Sampling
6.1 Batch Plant—Permit the plant to operate at an estab-
This test method is under the jurisdiction of ASTM Committee D04 on Road
lished mixing time per batch (timed by a stopwatch).
and Paving Materials and is the direct responsibility of Subcommittee D04.23 on
Plant-Mixed Asphalt Surfaces and Bases.
6.2 Continuous Mix Plant—Establish a mixing time by use
Current edition approved Dec. 1, 2016. Published December 2016. Originally
of the following formula:
approved in 1966. Last previous edition approved in 2008 as D2489/D2489M – 08.
DOI: 10.1520/D2489_D2489M-16.
mixing time 5 pug mill contents, kg lb /pug mill output, kg/s lb/s
@ # @ #
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
(1)
contact ASTM Customer Service at service@astm.org. For Annual Bo
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D2489/D2489M − 08 D2489/D2489M − 16
Standard Practice for Test Method for
Estimating Degree of Particle Coating of Bituminous-
AggregateAsphalt Mixtures
This standard is issued under the fixed designation D2489/D2489M; the number immediately following the designation indicates the
year of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last
reapproval. A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice provides an estimate of the degree of particle coating in a bituminous-aggregate mixture on the basis of the
percentage of coarse particles classified as being completely coated.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each
system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the
two systems may result in non-conformance with the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2.1 ASTM Standards:
D8 Terminology Relating to Materials for Roads and Pavements
D979 Practice for Sampling Bituminous Paving Mixtures
D995 Specification for Mixing Plants for Hot-Mixed, Hot-Laid Bituminous Paving Mixtures (Withdrawn 2009)
D3665 Practice for Random Sampling of Construction Materials
D4215 Specification for Cold-Mixed, Cold-Laid Bituminous Paving Mixtures
E11 Specification for Woven Wire Test Sieve Cloth and Test Sieves
3. Terminology
3.1 For definitions of terms, see Terminology D8.
3.2 For descriptions of mixing plant terms, see Mixing Plants, Specification D995.
4. Significance and Use
4.1 The procedure in this practice for estimating the percentage of coated particles after varying mixing times is used to establish
the least mixing time required to produce satisfactory coating for a given set of conditions. This procedure can also be used to
sample cold mixtures from stockpiles to determine that satisfactory coating has been retained in the stockpile.
4.2 This procedure is used with hot-mixed, hot-laid bituminous paving mixtures or with cold-mixed, cold-laid bituminous
paving mixtures such as specified in Specification D4215.
NOTE 1—Even when a paving mixture complies with the “percent of coated particles” that may be specified, there is no assurance that the asphalt
cement is uniformly distributed throughout the mixture.
4.3 This practice should not be used for acceptance/rejection by owner agencies.
This practice test method is under the jurisdiction of ASTM Committee D04 on Road and Paving Materials and is the direct responsibility of Subcommittee D04.23 on
Plant-Mixed BituminousAsphalt Surfaces and Bases.
Current edition approved Dec. 1, 2008Dec. 1, 2016. Published December 2008December 2016. Originally approved in 1966. Last previous edition approved in 20022008
as D2489 – 02.D2489/D2489M – 08. DOI: 10.1520/D2489_D2489M-08.10.1520/D2489_D2489M-16.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
The last approved version of this historical standard is referenced on www.astm.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D2489/D2489M − 16
5. Apparatus
5.1 Sieves, 9.5 mm [ ⁄8 in.] and 4.75 mm [No. 4]. The sieves shall conform to Specification E11.
5.2 Stopwatch, for checking actual mixing time of batch plants.
5.3 Thermometer, range at least from 10°C [50°F] to 204°C [400°F].
5.4 Sample Shovel.
5.5 Sample Trays.
6. Sampling
6.1 Batch Plant—Permit the plant to operate at an established mixing time per batch (timed by a stopwatch).
6.2 Continuous Mix Plant—Establish a mixing time by use of the following formula:
mixing time 5 pug mill contents, kg lb /pug mill output, kg/s lb/s (1)
@ # @ #
6.3 Drum Mix Plant—Operate the plant at a steady state condition for a period of time long enough to complete the sampling.
6.4 Samples should be taken at the site of the bituminous mixing plant immediately after discharge from the plant from three
truck loads selected at random in accordance with Practice D3665 and sampled in accordance with Practice D979. Approximately
2.5 to 4.0 kg [5 to 8 lb] is required to perform the procedure.
6.5 If sampling truck loads is impractical, sample from the roadway before compaction starts at three locations selected at
random in accordance with Practice D3665 and sampled in accordance with Practice D979.
6.6 If sampling from a cold mixed stockpile, sample at three locations selected at random in accordance with Practice D3665
and sampled in accordance with Practice D979.
7. Procedure
7.1 Sieve each sample immediately while it is still hot on a 9.5-mm [ ⁄8-in.] sieve, or a 4.75-mm [No. 4] sieve for material with
a maximum 9.5-mm [ ⁄8-in.] size. Take a sample large enough to yield between 200 and 500 coarse particles retained on the 9.5-mm
[ ⁄8-in.] or 4.75-mm [No. 4] sieve. Do not overload the sieves. If necessary, sieve the sample in two or three operations. Reduce
shaking to a minimum to prevent recoating of uncoated particles.
7.2 Place particles on a clean surface in a one-particle layer and start count immediately.
7.3 Very carefully examine each particle under direct sunlight, fluorescent light, or similar light conditions. If even a tiny speck
of uncoated stone is noted, classify the particle as “partially coated.” If completely coated, classify the particle as “completely
coated.”
8. Report
8.1 Report the estimated percentage of coated particles as follows:
estimated % of coated particles 5 100 (2)
~number of completely coated particles!/~total number of particles!
9. Keywords
9.1 bituminous-aggregate mixtures; bituminous paving mixtures; particle coating
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