EN 61249-2-38:2009
(Main)Materials for printed boards and other interconnecting structures - Part 2-38: Reinforced base materials, clad and unclad - Non-halogenated epoxide woven E-glass laminate sheets of defined flammability (vertical burning test), copper-clad for lead-free assembly
Materials for printed boards and other interconnecting structures - Part 2-38: Reinforced base materials, clad and unclad - Non-halogenated epoxide woven E-glass laminate sheets of defined flammability (vertical burning test), copper-clad for lead-free assembly
IEC 61249-2-38:2008 gives requirements for properties of di-functional non-halogenated epoxide woven E-glass laminate sheet 0,05 mm up to 3,2 mm, of defined flammability (vertical burning test), copper-clad. The glass transition temperature is defined to be 120 °C minimum.
Materialien für Leiterplatten und andere Verbindungsstrukturen - Teil 2-38: Kaschierte und unkaschierte verstärkte Basismaterialien - Kupferkaschierte mit E-Glasgewebe verstärkte Laminattafeln auf der Basis von halogenfreiem Epoxidharz mit definierter Brennbarkeit (Brennprüfung mit vertikaler Prüflingslage) für bleifreie Bestückungstechnik
Matériaux pour circuits imprimés et autres structures d'interconnexion - Partie 2-38: Matériaux de base renforcés, plaqués et non plaqués - Feuilles stratifiées en tissu de verre de type E époxyde non halogénées, plaquées cuivre, d'inflammabilité définie (essai de combustion verticale) pour les assemblages sans plomb
La CEI 61249-2-38:2008 fournit des exigences concernant les propriétés des feuilles stratifiées en tissu de verre de type E époxyde non halogénées difonctionnelles, plaquées cuivre, d'inflammabilité définie (essai de combustion verticale) et ayant une épaisseur comprise entre 0,05 mm et 3,2 mm. La température de transition vitreuse a été définie comme devant être de 120 °C au minimum.
Materiali za plošče tiskanih vezij in druge povezovalne strukture - 2-38. del: Ojačeni laminati z bakreno folijo in brez nje - S stekleno tkanino ojačeni laminati z določeno gorljivostjo (navpični preskus gorljivosti), obdelani z nehalogenirano epoksidno smolo, kaširani z bakreno folijo, za montažo brez svinca (IEC 61249-2-38:2008)
General Information
- Status
- Published
- Publication Date
- 10-Mar-2009
- Withdrawal Date
- 31-Jan-2012
- Technical Committee
- CLC/SR 91 - Electronics assembly technology
- Drafting Committee
- IEC/TC 91 - IEC_TC_91
- Parallel Committee
- IEC/TC 91 - IEC_TC_91
- Current Stage
- 6060 - Document made available - Publishing
- Start Date
- 11-Mar-2009
- Completion Date
- 11-Mar-2009
Overview
EN 61249-2-38:2009 (identical to IEC 61249-2-38:2008) specifies requirements for non‑halogenated epoxide woven E‑glass laminate sheets, copper‑clad and intended for lead‑free assembly of printed circuit boards (PCBs). The standard covers reinforced base materials in sheet form with nominal thicknesses from 0.05 mm to 3.2 mm and a minimum glass transition temperature (Tg) of 120 °C. Flammability is defined using a vertical burning test. This European/IEC standard is aimed at manufacturers, fabricators and purchasers of PCB base laminates and related interconnecting structures.
Key topics and technical requirements
- Material type: Di‑functional, non‑halogenated epoxide resin reinforced with woven E‑glass.
- Clad options: Copper‑clad sheets (for immediate PCB processing) and unclad base material.
- Thickness range: 0.05 mm up to 3.2 mm with specified tolerances.
- Thermal performance: Tg ≥ 120 °C (critical for lead‑free assembly processes).
- Flammability: Defined class based on the vertical burning test.
- Electrical properties: Specified dielectric and insulation characteristics (see referenced test methods).
- Mechanical and dimensional controls: Requirements for flexural strength, bow and twist, sheet size tolerances, z‑axis expansion, water absorption, measling, punching/machinability, and copper bond (peel/pull‑off).
- Quality & conformity: Guidance on qualification inspection, production quality conformance, certificate of conformance, packaging and marking, and safety data sheets (SDS).
- Test references: Points to IEC/ISO test methods and related sectional specifications for copper foils and electrical test methods.
Applications and who uses this standard
EN 61249-2-38 is directly applicable to:
- PCB material manufacturers specifying and certifying copper‑clad laminates.
- PCB designers and fabricators selecting base materials for lead‑free reflow and higher‑temperature processes.
- Procurement and quality engineers issuing material requirements and acceptance criteria.
- Compliance and safety teams verifying halogen‑free and flammability performance for electronics products. Typical applications include consumer electronics, industrial controls, telecom equipment and any printed boards requiring reliable high‑temperature performance during lead‑free assembly.
Related standards
- IEC 61189-2 (test methods for materials for interconnection structures)
- IEC 61249-5-1 (sectional specification for copper foils)
- ISO 9000 / ISO 14001 (quality and environmental management)
- IEC 60194 (relevant harmonized reference)
EN 61249-2-38 helps ensure a consistent baseline of mechanical, thermal, electrical and safety performance for non‑halogenated E‑glass epoxide laminates used in modern, lead‑free PCB manufacturing.
Frequently Asked Questions
EN 61249-2-38:2009 is a standard published by CLC. Its full title is "Materials for printed boards and other interconnecting structures - Part 2-38: Reinforced base materials, clad and unclad - Non-halogenated epoxide woven E-glass laminate sheets of defined flammability (vertical burning test), copper-clad for lead-free assembly". This standard covers: IEC 61249-2-38:2008 gives requirements for properties of di-functional non-halogenated epoxide woven E-glass laminate sheet 0,05 mm up to 3,2 mm, of defined flammability (vertical burning test), copper-clad. The glass transition temperature is defined to be 120 °C minimum.
IEC 61249-2-38:2008 gives requirements for properties of di-functional non-halogenated epoxide woven E-glass laminate sheet 0,05 mm up to 3,2 mm, of defined flammability (vertical burning test), copper-clad. The glass transition temperature is defined to be 120 °C minimum.
EN 61249-2-38:2009 is classified under the following ICS (International Classification for Standards) categories: 31.180 - Printed circuits and boards. The ICS classification helps identify the subject area and facilitates finding related standards.
EN 61249-2-38:2009 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-junij-2009
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Materials for printed boards and other interconnecting structures -- Part 2-38: Reinforced
base materials, clad and unclad - Non-halogenated epoxide woven E-glass laminate
sheets of defined flammability (vertical burning test), copper-clad for lead-free assembly
Matériaux pour circuits imprimés et autres structures d'interconnexion -- Partie 2-38:
Matériaux de base renforcés, plaqués et non plaqués - Feuilles stratifiées en tissu de
verre de type E époxyde non halogénées, plaquées cuivre, d'inflammabilité définie (essai
de combustion verticale) pour les assemblages sans plomb
Ta slovenski standard je istoveten z: EN 61249-2-38:2009
ICS:
31.180 7LVNDQDYH]MD7,9LQWLVNDQH Printed circuits and boards
SORãþH
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD
EN 61249-2-38
NORME EUROPÉENNE
March 2009
EUROPÄISCHE NORM
ICS 31.180
English version
Materials for printed boards and other interconnecting structures -
Part 2-38: Reinforced base materials, clad and unclad -
Non-halogenated epoxide woven E-glass laminate sheets
of defined flammability (vertical burning test),
copper-clad for lead-free assembly
(IEC 61249-2-38:2008)
Matériaux pour circuits imprimés Materialien für Leiterplatten
et autres structures d'interconnexion - und andere Verbindungsstrukturen -
Partie 2-38: Matériaux de base renforcés, Teil 2-38: Kaschierte und unkaschierte
plaqués et non plaqués - verstärkte Basismaterialien -
Feuilles stratifiées en tissu de verre Kupferkaschierte mit E-Glasgewebe
de type E époxyde non halogénées, verstärkte Laminattafeln auf der Basis
plaquées cuivre, d'inflammabilité définie von halogenfreiem Epoxidharz
(essai de combustion verticale) mit definierter Brennbarkeit
pour les assemblages sans plomb (Brennprüfung mit vertikaler Prüflingslage)
(CEI 61249-2-38:2008) für bleifreie Bestückungstechnik
(IEC 61249-2-38:2008)
This European Standard was approved by CENELEC on 2009-02-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
Central Secretariat: avenue Marnix 17, B - 1000 Brussels
© 2009 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 61249-2-38:2009 E
Foreword
The text of document 91/812/FDIS, future edition 1 of IEC 61249-2-38, prepared by IEC TC 91,
Electronics assembly technology, was submitted to the IEC-CENELEC parallel vote and was approved by
CENELEC as EN 61249-2-38 on 2009-02-01.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2009-11-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2012-02-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 61249-2-38:2008 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following note has to be added for the standard indicated:
IEC 60194 NOTE Harmonized as EN 60194:2006 (not modified).
__________
– 3 – EN 61249-2-38:2009
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year
IEC 61189-2 2006 Test methods for electrical materials, printed EN 61189-2 2006
boards and other interconnection structures
and assemblies -
Part 2: Test methods for materials for
interconnection structures
IEC 61249-5-1 1995 Materials for interconnection structures - EN 61249-5-1 1996
Part 5: Sectional specification set for
conductive foils and films with and without
coatings -
Section 1: Copper foils (for the manufacture of
copper-clad base materials)
1) 2)
ISO 9000 - Quality management systems - EN ISO 9000 2005
Fundamentals and vocabulary
1)
ISO 11014-1 - Safety data sheet for chemical products - - -
Part 1: Content and order of sections
1) 2)
ISO 14001 - Environmental management systems - EN ISO 14001 2004
Requirements with guidance for use
1)
Undated reference.
2)
Valid edition at date of issue.
IEC 61249-2-38
Edition 1.0 2008-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Materials for printed boards and other interconnecting structures –
Part 2-38: Reinforced base materials, clad and unclad – Non-halogenated
epoxide woven E-glass laminate sheets of defined flammability (vertical burning
test), copper-clad for lead-free assembly
Matériaux pour circuits imprimés et autres structures d'interconnexion –
Partie 2-38: Matériaux de base renforcés, plaqués et non plaqués – Feuilles
stratifiées en tissu de verre de type E époxyde non halogénées, plaquées
cuivre, d’inflammabilité définie (essai de combustion verticale) pour les
assemblages sans plomb
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
S
CODE PRIX
ICS 31.180 ISBN 2-8318-1018-4
– 2 – 61249-2-38 © IEC:2008
CONTENTS
FOREWORD.4
1 Scope.6
2 Normative references.6
3 Materials and construction .6
3.1 Resin system.6
3.2 Metal foil .7
3.3 Reinforcement .7
4 Internal marking.7
5 Electrical properties .7
6 Non-electrical properties of the copper-clad laminate .8
6.1 Appearance of the copper-clad sheet .8
6.1.1 Indentations (pits and dents) .8
6.1.2 Wrinkles .8
6.1.3 Scratches .8
6.1.4 Raised areas .8
6.1.5 Surface waviness.9
6.2 Appearance of the unclad face.9
6.3 Laminate thickness.9
6.4 Bow and twist .9
6.5 Properties related to the copper foil bond.10
6.6 Punching and machining.11
6.7 Dimensional stability.11
6.8 Sheet sizes.12
6.8.1 Typical sheet sizes .12
6.8.2 Tolerances for sheet sizes .12
6.9 Cut panels .12
6.9.1 Cut panel sizes .12
6.9.2 Size tolerances for cut panels .12
6.9.3 Rectangularity of cut panels .13
7 Non-electrical properties of the base material after complete removal of the copper
foil.13
7.1 Appearance of the dielectric base material.13
7.2 Flexural strength.13
7.3 Flammability .14
7.4 Water absorption .14
7.5 Measling.15
7.6 Glass transition temperature and cure factor.15
7.7 Decomposition temperature .15
7.8 Thermal resistance .16
7.9 Z-axis expansion .16
8 Quality assurance .16
8.1 Quality system .16
8.2 Responsibility for inspection.16
8.3 Qualification inspection.16
8.4 Quality conformance inspection .16
8.5 Certificate of conformance.17
61249-2-38 © IEC:2008 – 3 –
8.6 Safety data sheet.17
9 Packaging and marking.17
10 Ordering information .17
Annex A (informative) Engineering information .18
Annex B (informative) Common laminate constructions.20
Annex C (informative) Guideline for qualification and conformance inspection.22
Bibliography .23
Table 1 – Electrical properties .7
Table 2 – Nominal thickness and tolerance of metal-clad laminate.9
Table 3 – Bow and twist .10
Table 4 – Pull-off and peel strength .11
Table 5 – Dimensional stability .12
Table 6 – Size tolerance for cut panels .12
Table 7 – Rectangularity of cut panels .13
Table 8 – Flexural strength.14
Table 9 – Flammability .14
Table 10 – Water absorption .14
Table 11 – Measling.15
Table 12 – Glass transition temperature and cure factor .15
Table 13 – Decomposition temperature .15
Table 14 – Thermal resistance .16
Table 15 – Z-axis expansion.16
– 4 – 61249-2-38 © IEC:2008
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
MATERIALS FOR PRINTED BOARDS
AND OTHER INTERCONNECTING STRUCTURES –
Part 2-38: Reinforced base materials, clad and unclad –
Non-halogenated epoxide woven E-glass laminate sheets
of defined flammability (vertical burning test),
copper-clad for lead-free assembly
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61249-2-38 has been prepared by IEC technical committee 91:
Electronics assembly technology.
The text of this standard is based on the following documents:
FDIS Report on voting
91/812/FDIS 91/834/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
61249-2-38 © IEC:2008 – 5 –
A list of all parts of the IEC 61249 series, under the general title Materials for printed boards
and other interconnecting structures, can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until the
maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – 61249-2-38 © IEC:2008
MATERIALS FOR PRINTED BOARDS
AND OTHER INTERCONNECTING STRUCTURES –
Part 2-38: Reinforced base materials, clad and unclad –
Non-halogenated epoxide woven E-glass laminate sheets
of defined flammability (vertical burning test),
copper-clad for lead-free assembly
1 Scope
This part of IEC 61249 gives requirements for properties of di-functional non-halogenated
epoxide woven E-glass laminate sheet 0,05 mm up to 3,2 mm, of defined flammability (vertical
burning test), copper-clad. The glass transition temperature is defined to be 120 °C minimum.
Its flame resistance is defined in terms of the flammability requirements of 7.3.
Some property requirements may have several classes of performance. The class desired
should be specified on the purchase order otherwise the default class of material will be
supplied.
2 Normative references
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of
the referenced document (including any amendments) applies.
IEC 61189-2:2006, Test methods for electrical materials, printed boards and other
interconnection structures and assemblies – Part 2: Test method for interconnection structures
IEC 61249-5-1:1995, Materials for interconnection structures – Part 5 : Sectional specification
set for conductive foils and films with and without coatings – Section 1: Copper foils (for the
manufacture of copper-clad base materials)
ISO 9000, Quality management systems – Fundamentals and vocabulary
ISO 11014-1, Safety data sheet for chemical products – Part 1: Content and order of sections
ISO 14001, Environmental management systems – Requirements with guidance for use
3 Materials and construction
The sheet consists of an insulating base with metal-foil bonded to one side or both.
3.1 Resin system
Majority di-functional non-halogenated epoxide, modified non-halogenated epoxide, woven E-
glass laminate with a glass transition temperature of 120 °C minimum. The flammability rating
is achieved through the use of non-halogenated flame retardants reacted into the polymer.
Inorganic fillers may be used. Contrast agents may be added to enhance processing such as
automated optical inspection (AOI).
61249-2-38 © IEC:2008 – 7 –
-
The maximum total halogens contained in the resin plus reinforcement matrix is 1 500 × 10
6 -6 -6
with a maximum chlorine of 900 × 10 and maximum bromine being 900 × 10 .
Its flame resistance is defined in terms of the flammability requirements of 7.3.
3.2 Metal foil
Copper as specified in IEC 61249-5-1, copper foil (for the manufacture of copper-clad
materials). The preferred foils are electro-deposited of defined ductility.
3.3 Reinforcement
Woven E-glass as specified in the future IEC 61249-6-3, Woven E-glass fabric (for the
manufacture of prepreg and copper clad materials).
4 Internal marking
Not specified.
5 Electrical properties
The electrical property requirements are shown in Table 1.
Table 1 – Electrical properties
Test method
Property Requirements
(IEC 61189-2)
Resistance of foil 2E12 As specified in IEC 61249-5-1
Surface resistance after damp heat
while in the humidity chamber 2E03 ≥10 000 MΩ
(optional)
Surface resistance after damp heat
2E03
≥50 000 MΩ
and recovery
Volume resistivity after damp heat
while in the humidity chamber 2E04 ≥5 000 MΩm
(optional)
Volume resistivity after damp heat and
2E04 ≥10 000 MΩm
recovery
Relative permittivity after dam
...




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