ASTM D6645-18
(Test Method)Standard Test Method for Methyl (Comonomer) Content in Polyethylene by Infrared Spectrophotometry
Standard Test Method for Methyl (Comonomer) Content in Polyethylene by Infrared Spectrophotometry
SIGNIFICANCE AND USE
5.1 This method determines the number of branches (that is, comonomer content) in copolymers of ethylene with 1-butene, 1-hexene or 1-octene. This information can be correlated with physical properties such as melting point, density, and stiffness, all of which depend on the degree of crystallinity of the polymer. Differences in the comonomer content thus can have a significant effect on the final properties of products made from these resins.
SCOPE
1.1 This test method covers the determination of methyl groups (that is, comonomer content) in polyethylenes by infrared spectrophotometry. The test method is applicable to copolymers of ethylene with 1-butene, 1-hexene, or 1-octene having densities above 900 kg/m3. High-pressure low-density polyethylenes (LDPE) and terpolymers are excluded.
1.2 The values stated in SI units, based on IEEE/ASTM SI-10, are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
Note 1: There is no known ISO equivalent to this standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 30-Sep-2018
- Technical Committee
- D20 - Plastics
- Drafting Committee
- D20.70 - Analytical Methods
Relations
- Effective Date
- 01-Oct-2018
- Effective Date
- 01-Nov-2019
- Effective Date
- 01-May-2014
- Effective Date
- 01-May-2013
- Effective Date
- 01-Feb-2011
- Effective Date
- 01-Oct-2010
- Refers
ASTM D1505-10 - Standard Test Method for Density of Plastics by the Density-Gradient Technique - Effective Date
- 01-Jul-2010
- Effective Date
- 01-Mar-2010
- Effective Date
- 01-Mar-2009
- Effective Date
- 01-Oct-2008
- Effective Date
- 15-Jun-2008
- Effective Date
- 01-Dec-2007
- Refers
ASTM E177-06b - Standard Practice for Use of the Terms Precision and Bias in ASTM Test Methods - Effective Date
- 15-Nov-2006
- Refers
ASTM E177-06a - Standard Practice for Use of the Terms Precision and Bias in ASTM Test Methods - Effective Date
- 01-Nov-2006
- Effective Date
- 01-Sep-2006
Overview
ASTM D6645-18: Standard Test Method for Methyl (Comonomer) Content in Polyethylene by Infrared Spectrophotometry defines a reliable procedure for measuring methyl group content in copolymers of ethylene with 1-butene, 1-hexene, or 1-octene. This infrared spectrophotometric (IR or FTIR) method specifically applies to polyethylenes with densities above 900 kg/m³ and excludes high-pressure low-density polyethylenes (LDPE) and terpolymers. The determination of comonomer content is critical, as it directly correlates with key material properties such as melting point, density, and stiffness, impacting the performance and quality of polyethylene products.
Key Topics
Scope and Applicability
- Measures methyl (comonomer) content in polyethylene copolymers using IR spectrophotometry
- Applicable to ethylene copolymers with 1-butene, 1-hexene, or 1-octene
- Not suitable for LDPE or terpolymers
Test Method Summary
- Utilizes absorption bands characteristic of methyl groups in the IR spectrum, notably at 1378 cm⁻¹
- Requires creation of a polymer plaque for accurate IR measurement
- Calibration is based on known standards, with the comonomer type identified prior to analysis
Data Interpretation
- Comonomer content is calculated using regression from calibration curves
- Enables quantification of branches (number of comonomer units) per 1000 carbons
- Comonomer type must be known; identification uses spectral features or, as a reference, C¹³ NMR
Significance and Use
- Comonomer content affects polymer crystallinity and, therefore, material properties like density and stiffness
- Provides essential insight for quality assessment and specification compliance
Interference and Limitations
- Pigments, low molecular weight hydrocarbons, and certain additives may interfere with analysis
- Most accurate for clear, pigment-free plaques
Applications
This standard is vital across various stages of the polyethylene value chain:
Material Development and Quality Control
- Helps resin manufacturers and converters verify comonomer content to ensure compliance with product specifications
- Essential for process optimization in polyethylene production
Product Design and Performance Prediction
- Enables R&D and technical teams to correlate comonomer content with physical properties, assisting in material selection and product development
Regulatory and Specification Compliance
- Assists in certifying materials meet international and customer standards for property consistency
Troubleshooting and Failure Analysis
- Supports identification of inconsistencies in polymer batches that could lead to quality or performance issues
Related Standards
ASTM D6645-18 is part of a suite of ASTM standards for polymer analysis. Relevant and referenced standards include:
- ASTM D792: Test Methods for Density and Specific Gravity of Plastics by Displacement
- ASTM D1505: Test Method for Density of Plastics by the Density-Gradient Technique
- ASTM D2238: Test Methods for Absorbance of Polyethylene Due to Methyl Groups at 1378 cm⁻¹
- ASTM D3124: Test Method for Vinylidene Unsaturation in Polyethylene by IR Spectrophotometry
- ASTM E168: Practices for General Techniques of Infrared Quantitative Analysis
- ASTM E932/E1421: Practices for IR and FTIR Spectrometer Performance
Note: There is currently no known ISO equivalent for ASTM D6645-18.
By following ASTM D6645-18, stakeholders in the polyethylene industry gain a standardized, reproducible approach to quantifying comonomer content, supporting both innovation and rigorous quality control in material development and manufacturing.
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Frequently Asked Questions
ASTM D6645-18 is a standard published by ASTM International. Its full title is "Standard Test Method for Methyl (Comonomer) Content in Polyethylene by Infrared Spectrophotometry". This standard covers: SIGNIFICANCE AND USE 5.1 This method determines the number of branches (that is, comonomer content) in copolymers of ethylene with 1-butene, 1-hexene or 1-octene. This information can be correlated with physical properties such as melting point, density, and stiffness, all of which depend on the degree of crystallinity of the polymer. Differences in the comonomer content thus can have a significant effect on the final properties of products made from these resins. SCOPE 1.1 This test method covers the determination of methyl groups (that is, comonomer content) in polyethylenes by infrared spectrophotometry. The test method is applicable to copolymers of ethylene with 1-butene, 1-hexene, or 1-octene having densities above 900 kg/m3. High-pressure low-density polyethylenes (LDPE) and terpolymers are excluded. 1.2 The values stated in SI units, based on IEEE/ASTM SI-10, are to be regarded as the standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Note 1: There is no known ISO equivalent to this standard. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
SIGNIFICANCE AND USE 5.1 This method determines the number of branches (that is, comonomer content) in copolymers of ethylene with 1-butene, 1-hexene or 1-octene. This information can be correlated with physical properties such as melting point, density, and stiffness, all of which depend on the degree of crystallinity of the polymer. Differences in the comonomer content thus can have a significant effect on the final properties of products made from these resins. SCOPE 1.1 This test method covers the determination of methyl groups (that is, comonomer content) in polyethylenes by infrared spectrophotometry. The test method is applicable to copolymers of ethylene with 1-butene, 1-hexene, or 1-octene having densities above 900 kg/m3. High-pressure low-density polyethylenes (LDPE) and terpolymers are excluded. 1.2 The values stated in SI units, based on IEEE/ASTM SI-10, are to be regarded as the standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Note 1: There is no known ISO equivalent to this standard. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM D6645-18 is classified under the following ICS (International Classification for Standards) categories: 19.100 - Non-destructive testing; 83.080.20 - Thermoplastic materials. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM D6645-18 has the following relationships with other standards: It is inter standard links to ASTM D6645-01(2010), ASTM D3124-98(2019), ASTM E177-14, ASTM E177-13, ASTM D3124-98(2011), ASTM E177-10, ASTM D1505-10, ASTM E131-10, ASTM E1421-99(2009), ASTM E177-08, ASTM D792-08, ASTM E932-89(2007), ASTM E177-06b, ASTM E177-06a, ASTM D5576-00(2006). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM D6645-18 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D6645 − 18
Standard Test Method for
Methyl (Comonomer) Content in Polyethylene by Infrared
Spectrophotometry
This standard is issued under the fixed designation D6645; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* D5576Practice for Determination of Structural Features in
Polyolefins and Polyolefin Copolymers by Infrared Spec-
1.1 This test method covers the determination of methyl
trophotometry (FT-IR)
groups (that is, comonomer content) in polyethylenes by
E131Terminology Relating to Molecular Spectroscopy
infrared spectrophotometry. The test method is applicable to
E168Practices for General Techniques of Infrared Quanti-
copolymers of ethylene with 1-butene, 1-hexene, or 1-octene
3 tative Analysis
having densities above 900 kg/m . High-pressure low-density
E177Practice for Use of the Terms Precision and Bias in
polyethylenes (LDPE) and terpolymers are excluded.
ASTM Test Methods
1.2 The values stated in SI units, based on IEEE/ASTMSI-
E932PracticeforDescribingandMeasuringPerformanceof
10, are to be regarded as the standard.
Dispersive Infrared Spectrometers
1.3 This standard does not purport to address all of the
E1421Practice for Describing and Measuring Performance
safety concerns, if any, associated with its use. It is the of Fourier Transform Mid-Infrared (FT-MIR) Spectrom-
responsibility of the user of this standard to establish appro-
eters: Level Zero and Level One Tests
priate safety, health, and environmental practices and deter- IEEE/ASTMSI-10Standard for Use of the International
mine the applicability of regulatory limitations prior to use.
System of Units (SI): The Modern System
NOTE 1—There is no known ISO equivalent to this standard.
3. Terminology
1.4 This international standard was developed in accor-
3.1 Terminology—The units, symbols, and abbreviations
dance with internationally recognized principles on standard-
used in this test method appear in Terminology E131 or
ization established in the Decision on Principles for the
IEEE/ASTMSI-10.
Development of International Standards, Guides and Recom-
3.2 comonomer—α-olefin monomer. In this test method,
mendations issued by the World Trade Organization Technical
comonomer refers to 1-butene, 1-hexene, or 1-octene only.
Barriers to Trade (TBT) Committee.
4. Summary of Test Method
2. Referenced Documents
-1 -1
4.1 The band located between 1377 cm and 1379 cm is
2.1 ASTM Standards:
due to a deformation vibration of the –CH group. Bands at
D792Test Methods for Density and Specific Gravity (Rela-
-1
approximately772cm (branchmethylenerockingmode),895
tive Density) of Plastics by Displacement
-1 -1
cm (methyl rocking mode), and 785 cm (branch methylene
D1505Test Method for Density of Plastics by the Density-
rocking mode) are characteristic of an ethyl branch (that is,
Gradient Technique
butenecopolymer),abutylbranch(thatis,hexenecopolymer),
D2238TestMethodsforAbsorbanceofPolyethyleneDueto
−1
and a hexyl branch (that is, octene copolymer), respectively.
Methyl Groups at 1378 cm
D3124Test Method forVinylidene Unsaturation in Polyeth- 4.2 This test method determines the methyl group (that is,
ylene by Infrared Spectrophotometry
comonomer)contentofapolyethylenecopolymerbasedonthe
-1
IR absorbance at 1378 cm from a pressed plaque. The
comonomer type has to be known and a calibration curve has
ThistestmethodisunderthejurisdictionofASTMCommitteeD20onPlastics
to be available prior to the analysis. If the comonomer is not
and is the direct responsibility of Subcommittee D20.70 on Analytical Methods. -1 -1
known a priori, the presence of bands at 772 cm , 895 cm ,
Current edition approved Oct. 1, 2018. Published October 2018. Originally
-1
and 785 cm can be used to identify ethyl (minimum of 1
approved in 2001. Last previous edition approved in 2010 as D6645-01(2010).
DOI: 10.1520/D6645-18.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Blitz, J. P., and McFadden, D. C., “The Characterization of Short Chain
Standards volume information, refer to the standard’s Document Summary page on Branching in Polyethylene Using Fourier Transform Infrared Spectroscopy,” J.
the ASTM website. Appl. Pol. Sci., 51, 13 (1994).
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D6645 − 18
branchper1000carbons),butyl(minimumofabout5branches 7. Apparatus
per 1000 carbons), and hexyl (minimum of about 5 branches
7.1 Infrared Spectrophotometer, either double beam or a
per1000carbons)branches,respectively.Amoresensitiveand
Fourier transform (FTIR).
less ambiguous identification is obtained by C13 NMR spec-
7.1.1 Dispersive Infrared Spectrophotometer, capable of
troscopy. The latter technique is also used as a reference -1
achieving a spectral bandwidth of 4 cm (see Practice E932).
technique to provide polymer standards for the generation of
The instrument must be capable of scale expansion along the
IR calibration curves.
wavenumber axis.
7.1.2 Fourier Transform Infrared Spectrometer,capableof4
NOTE 2—For maximum sensitivity, it is recommended to view the
-1
second derivative of the IR spectrum to identify the comonomer type. cm resolution (see Practice E1421). The instrument must be
capable of scale expansion along the wavenumber axis.
4.3 Themethodiscalibratedbyplottingabsorbanceat1378
-1
cm per unit area of the methylene combination band at 2019 7.2 Compression Molding Press, with platens capable of
-1
cm (thatis,internalthicknesscorrectionapproach)orperunit being heated to 180°C.
of spectral cross-section (that is, the reciprocal of the product
7.3 Two Metal Plates, 150 by 150 mm or larger, of 0.5-mm
ofplaquethicknessanddensity)versusnumberofbranchesper
thickness with smooth surfaces.
1000 carbons as determined by C13 NMR spectroscopy.
7.4 Brass Shims, approximately 75 by 75 mm, of 0.3 mm
Although both approaches give equivalent results, the one
thickness with an aperture in the center at least 25 by 38 mm.
using internal thickness correction is recommended in this test
method since it is considerably simpler to execute. 7.5 Micrometer (optional), with thimble graduations of
0.001 mm.
5. Significance and Use
7.6 Film Mounts,withaperturesatleast6by27mm,tohold
the specimens in the infrared spectrophotometer.
5.1 Thismethoddeterminesthenumberofbranches(thatis,
comonomer content) in copolymers of ethylene with 1-butene,
8. Materials
1-hexene or 1-octene. This information can be correlated with
physicalpropertiessuchasmeltingpoint,density,andstiffness,
8.1 Polyethylene Terephthalate, Aluminum Foil or Matte
all of which depend on the degree of crystallinity of the
Finished Teflon-Fibreglass Sheets.
polymer. Differences in the comonomer content thus can have
a significant effect on the final properties of products made
9. Hazards
from these resins.
9.1 Caution must be used during plaque preparation to
handle the hot platens with appropriate gloves for hand
6. Interferences
protection.
6.1 A conformational CH wagging absorbance at 1368
-1 -1
cm overlapsthemethylabsorbanceat1378cm ,butdoesnot
10. Procedure
cause significant interference in this test method since its
10.1 Preparation of Polymer Plaque:
intensity is not significantly affected by the comonomer
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D6645 − 01 (Reapproved 2010) D6645 − 18
Standard Test Method for
Methyl (Comonomer) Content in Polyethylene by Infrared
Spectrophotometry
This standard is issued under the fixed designation D6645; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope Scope*
1.1 This test method covers the determination of methyl groups (that is, comonomer content) in polyethylenes by infrared
spectrophotometry. The test method is applicable to copolymers of ethylene with 1-butene, 1-hexene, or 1-octene having densities
above 900 kg/m . High-pressure low-density polyethylenes (LDPE) and terpolymers are excluded.
1.2 The values stated in SI units, based on IEEE/ASTM SI-10, are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.
NOTE 1—There is no known ISO equivalent to this standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D792 Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement
D1505 Test Method for Density of Plastics by the Density-Gradient Technique
D1898 Practice for Sampling of Plastics (Withdrawn 1998)
−1
D2238 Test Methods for Absorbance of Polyethylene Due to Methyl Groups at 1378 cm
D3124 Test Method for Vinylidene Unsaturation in Polyethylene by Infrared Spectrophotometry
D5576 Practice for Determination of Structural Features in Polyolefins and Polyolefin Copolymers by Infrared Spectrophotom-
etry (FT-IR)
E131 Terminology Relating to Molecular Spectroscopy
E168 Practices for General Techniques of Infrared Quantitative Analysis
E177 Practice for Use of the Terms Precision and Bias in ASTM Test Methods
E932 Practice for Describing and Measuring Performance of Dispersive Infrared Spectrometers
E1421 Practice for Describing and Measuring Performance of Fourier Transform Mid-Infrared (FT-MIR) Spectrometers: Level
Zero and Level One Tests
IEEE/ASTM SI-10 Standard for Use of the International System of Units (SI): The Modern System
3. Terminology
3.1 Terminology—The units, symbols, and abbreviations used in this test method appear in Terminology E131 or IEEE/
ASTM SI-10.
3.2 comonomer—α-olefin monomer. In this test method, comonomer refers to 1-butene, 1-hexene, andor 1-octene only.
This test method is under the jurisdiction of ASTM Committee D20 on Plastics and is the direct responsibility of Subcommittee D20.70 on Analytical Methods.
Current edition approved Jan. 1, 2010Oct. 1, 2018. Published January 2010October 2018. Originally approved in 2001. Last previous edition approved in 20012010 as
D6645 - 01.D6645 - 01(2010). DOI: 10.1520/D6645-01R10.10.1520/D6645-18.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D6645 − 18
4. Summary of Test Method
-1 -1
4.1 The band located between 1377 cm and 1379 cm is due to a deformation vibration of the –CH group. Bands at
-1 -1 -1
approximately 772 cm (branch methylene rocking mode), 895 cm (methyl rocking mode), and 785 cm (branch methylene
rocking mode) are characteristic of an ethyl branch (that is, butene copolymer), a butyl branch (that is, hexene copolymer), and
a hexyl branch (that is, octene copolymer) branches, copolymer), respectively.
4.2 This test method determines the methyl group (that is, comonomer) content of a polyethylene copolymer based on the IR
-1
absorbance at 1378 cm from a pressed plaque. The comonomer type has to be known and a calibration curve has to be available
-1 -1 -1
prior to the analysis. If the comonomer is not known a priori, the presence of bands at 772 cm , 895 cm , and 785 cm can be
used to identify ethyl (minimum of 1 branch per 1000 carbons), butyl (minimum of about 5 branches per 1000 carbons), and hexyl
(minimum of about 5 branches per 1000 carbons) branches, respectively. A more sensitive and less ambiguous identification is
obtained by C13 NMR spectroscopy. The latter technique is also used as a reference technique to provide polymer standards for
the generation of IR calibration curves.
NOTE 2—For comonomer identification,maximum sensitivity, it is recommended, for maximum sensitivity, recommended to view the second derivative
of the IR spectrum.spectrum to identify the comonomer type.
-1 -1
4.3 The method is calibrated by plotting absorbance at 1378 cm per unit area of the methylene combination band at 2019 cm
(that is, internal thickness correction approach) or per unit of spectral cross-section (that is, the reciprocal of the product of plaque
thickness and density) versus number of branches per 1000 carbons as determined by C13 NMR spectroscopy. Although both
approaches give equivalent results, the one using internal thickness correction is recommended in this test method since it is
considerably simpler to execute.
5. Significance and Use
5.1 This method determines the number of branches (that is, comonomer content) in copolymers of ethylene with 1-butene,
1-hexene or 1-octene. This information can be correlated with physical properties such as melting point, density, and stiffness, all
of which depend on the degree of crystallinity of the polymer. Differences in the comonomer content thus maycan have a
significant effect on the final properties of products made from these resins.
6. Interferences
-1 -1
6.1 A conformational CH wagging absorbance at 1368 cm overlaps the methyl absorbance at 1378 cm , but does not cause
significant interference in this test method since its intensity is not significantly affected by the comonomer content, but rather by
the plaque thickness. The result of not correcting for this overlap is a positive ordinate intercept for the calibration curve (see 10.4).
-1 -1
Another conformational CH wagging absorbance at 1352 cm does not significantly overlap the 1378 cm absorbance.
6.2 The presence of most pigments will interfere with this method.
6.3 The presence of low molecular weight hydrocarbons will produce high results in this method due to absorbance by their end
-1
methyl groups at 1378 cm .
4 -1
6.4 The secondary antioxidant Irgafos 168 shows an absorbance at 768 cm which interferes with the identification of low
levels (that is, typically less than 5 branches per 1000 carbons or less) of ethyl branches.
-1
6.5 Vinylidene groups absorb at 888 cm and thus maycan interfere with a conclusive identification of a hexene copolymer
-1
from its 895 cm resonance, depending on the relative intensities of the two peaks.
7. Apparatus
7.1 Infrared Spectrophotometer, either double beam or a Fourier transform (FTIR).
-1
7.1.1 Dispersive Infrared Spectrophotometer, capable of achieving a spectral bandwidth of 4 cm (see Practice E932). The
instrument shouldmust be capable of scale expansion along the wavenumber axis.
-1
7.1.2 Fourier Transform Infrared Spectrometer, capable of 4 cm resolution (see Practice E1421). The instrument shouldmus
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