D30.09 - Sandwich Construction
Sandwich Construction
General Information
SIGNIFICANCE AND USE
5.1 This test method simulates the hydrostatic loading conditions which are often present in actual sandwich structures, such as marine hulls. This test method can be used to compare the two-dimensional flexural stiffness of a sandwich composite made with different combinations of materials or with different fabrication processes. Since it is based on distributed loading rather than concentrated loading, it may also provide more realistic information on the failure mechanisms of sandwich structures loaded in a similar manner. Test data should be useful for design and engineering, material specification, quality assurance, and process development. In addition, data from this test method would be useful in refining predictive mathematical models or computer code for use as structural design tools. Properties that may be obtained from this test method include:
5.1.1 Panel surface deflection at load,
5.1.2 Panel face-sheet strain at load,
5.1.3 Panel bending stiffness,
5.1.4 Panel shear stiffness,
5.1.5 Panel strength, and
5.1.6 Panel failure modes.
SCOPE
1.1 This test method determines the two-dimensional flexural properties of sandwich composite plates subjected to a distributed load. The test fixture uses a relatively large square panel sample which is simply supported all around and has the distributed load provided by a water-filled bladder. This type of loading differs from the procedure of Test Method C393, where concentrated loads induce one-dimensional, simple bending in beam specimens.
1.2 This test method is applicable to composite structures of the sandwich type which involve a relatively thick layer of core material bonded on both faces with an adhesive to thin-face sheets composed of a denser, higher-modulus material, typically, a polymer matrix reinforced with high-modulus fibers.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text the inch-pound units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard12 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The honeycomb tensile-node bond strength is a fundamental property than can be used in determining whether honeycomb cores can be handled during cutting, machining and forming without the nodes breaking. The tensile-node bond strength is the tensile stress that causes failure of the honeycomb by rupture of the bond between the nodes. It is usually a peeling-type failure.
5.2 This test method provides a standard method of obtaining tensile-node bond strength data for quality control, acceptance specification testing, and research and development.
SCOPE
1.1 This test method covers the determination of the tensile-node bond strength of honeycomb core materials.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Often the most critical stress to which a sandwich panel core is subjected is shear. The effect of repeated shear stresses on the core material can be very important, particularly in terms of durability under various environmental conditions.
5.2 This test method provides a standard method of obtaining the sandwich core shear fatigue response. Uses include screening candidate core materials for a specific application, developing a design-specific core shear cyclic stress limit, and core material research and development.
Note 3: This test method may be used as a guide to conduct spectrum loading. This information can be useful in the understanding of fatigue behavior of core under spectrum loading conditions, but is not covered in this standard.
5.3 Factors that influence core fatigue response and shall therefore be reported include the following: core material, core geometry (density, cell size, orientation, etc.), specimen geometry and associated measurement accuracy, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, loading frequency, force (stress) ratio and speed of testing (for residual strength tests).
Note 4: If a sandwich panel is tested using the guidance of this standard, the following may also influence the fatigue response and should be reported: facing material, adhesive material, methods of material fabrication, adhesive thickness and adhesive void content. Further, core-to-facing strength may be different between precured/bonded and co-cured facings in sandwich panels with the same core and facing materials.
SCOPE
1.1 This test method determines the effect of repeated shear forces on core material used in sandwich panels. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 This test method is limited to test specimens subjected to constant amplitude uniaxial loading, where the machine is controlled so that the test specimen is subjected to repetitive constant amplitude force (stress) cycles. Either shear stress or applied force may be used as a constant amplitude fatigue variable.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined. Within the text, the inch-pound units are shown in brackets.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The determination of the creep rate provides information on the behavior of sandwich constructions under constant applied force. Creep is defined as deflection under constant force over a period of time beyond the initial deformation as a result of the application of the force. Deflection data obtained from this test method can be plotted against time, and a creep rate determined. By using standard specimen constructions and constant loading, the test method may also be used to evaluate creep behavior of sandwich panel core-to-facing adhesives.
5.2 This test method provides a standard method of obtaining flexure creep of sandwich constructions for quality control, acceptance specification testing, and research and development.
5.3 Factors that influence the sandwich construction creep response and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, facing stacking sequence and overall thickness, core geometry (cell size), core density, core thickness, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, facing void content, adhesive void content, and facing volume percent reinforcement. Further, facing and core-to-facing strength and creep response may be different between precured/bonded and co-cured facesheets of the same material.
SCOPE
1.1 This test method covers the determination of the creep characteristics and creep rate of flat sandwich constructions loaded in flexure, at any desired temperature. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text the inch-pound units are shown in brackets. The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The edgewise compressive strength of short sandwich construction specimens provides a basis for judging the load-carrying capacity of the construction in terms of developed facing stress.
5.2 This test method provides a standard method of obtaining sandwich edgewise compressive strengths for panel design properties, material specifications, research and development applications, and quality assurance.
5.3 The reporting section requires items that tend to influence edgewise compressive strength to be reported; these include materials, fabrication method, facesheet lay-up orientation (if composite), core orientation, results of any nondestructive inspections, specimen preparation, test equipment details, specimen dimensions and associated measurement accuracy, environmental conditions, speed of testing, failure mode, and failure location.
SCOPE
1.1 This test method covers the compressive properties of structural sandwich construction in a direction parallel to the sandwich facing plane. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text the inch-pound units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This practice provides supplemental instructions that allow Test Methods D6264/D6264M (for quasi-static indentation testing) and D7136/D7136M (for drop-weight impact testing) to determine damage resistance properties of sandwich constructions. Susceptibility to damage from concentrated out-of-plane forces is one of the major design concerns of many structures made using sandwich constructions. Knowledge of the damage resistance properties of a sandwich panel is useful for product development and material selection.
5.2 Sandwich damage resistance testing can serve the following purposes:
5.2.1 To establish quantitatively the effects of facing geometry, facing stacking sequence, facing-to-core interface, core geometry (cell size, cell wall thickness, core thickness, etc.), core density, core strength, processing and environmental variables on the damage resistance of a particular sandwich panel to a concentrated quasi-static indentation force, drop-weight impact force, or impact energy.
5.2.2 To compare quantitatively the relative values of the damage resistance parameters for sandwich constructions with different facing, core or adhesive materials. The damage response parameters can include dent depth, damage dimensions and location(s), indentation or impact force magnitudes, impact energy magnitudes, as well as the force versus time curve.
5.2.3 To impart damage in a specimen for subsequent damage tolerance tests, such as Test Method D8287/D8287M and Practice D8388/D8388M.
5.2.4 Quasi-static indentation tests can also be used to identify a specific sequence of damage events (only the final damage state is identifiable after a drop-weight impact test).
5.3 The properties obtained using these practices can provide guidance in regard to the anticipated damage resistance capability of sandwich structures with similar materials, geometry, stacking sequence, and so forth. However, it must be understood that the damage resistance of a sandwich structu...
SCOPE
1.1 This practice provides instructions for modifying laminate quasi-static indentation and drop-weight impact test methods to determine damage resistance properties of sandwich constructions. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb, truss cores and fiber-reinforced cores).
1.2 This practice supplements Test Methods D6264/D6264M (for quasi-static indentation testing) and D7136/D7136M (for drop-weight impact testing) with provisions for testing sandwich specimens. Several important test specimen parameters (for example, facing thickness, core thickness and core density) are not mandated by this practice; however, repeatable results require that these parameters be specified and reported.
1.3 Three test procedures are provided. Procedures A and B correspond to D6264/D6264M test procedures for rigidlybacked and edge-supported test conditions, respectively. Procedure C corresponds to D7136/D7136M test procedures. All three procedures are suitable for imparting damage to a sandwich specimen in preparation for subsequent damage tolerance testing in accordance with Test Method D8287/D8287M (compressive loading) and Practice D8388/D8388M (flexural loading).
1.4 In general, Procedure A is considered to be the most suitable procedure for comparative damage resistance assessments, due to reduced influence of flexural stiffness and support fixture characteristics upon damage formation. However, the selection of a test procedure and associated support conditions should be done in consideration of the intended structural application, and as such Procedures B and C may be more appropriate for comparative purposes for some applications.
1.5 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not ...
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This practice provides supplemental instructions that allow the use of Test Method D7249/D7249M to determine the open-hole (notched) strength of the sandwich panel facesheets for structural design allowables, material specifications, and research and development. Due to the curvature of the flexural test specimen when loaded, the open-hole sandwich facesheet strength from this test may not be equivalent to the open-hole sandwich facesheet strength of sandwich structures subjected to pure edgewise (in-plane) tension or compression.
5.2 Factors that influence the notched facesheet strength and shall therefore be reported include the following: facesheet material, core material, adhesive material, methods of material fabrication, facesheet stacking sequence and overall thickness, core geometry (cell size), core density, adhesive thickness, specimen geometry (including hole diameter, diameter-to-thickness ratio, and width-to-diameter ratio), specimen preparation (especially of the hole), specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, facesheet void content, adhesive void content, and facesheet volume percent reinforcement. Further, notched facesheet strength may be different between precured/bonded and co-cured facesheets of the same material.
SCOPE
1.1 This practice provides instructions for modifying the long beam flexure test method to determine open-hole facesheet properties of flat sandwich constructions subjected to flexure in such a manner that the applied moments produce curvature of the sandwich facesheet planes and result in compressive and tensile forces in the facesheets. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb). This practice supplements Test Method D7249/D7249M with provisions for testing specimens that contain a centrally located through-hole.
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, to enforce conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method provides a standard method of determining the open-hole (notched) strength of the sandwich panel for structural design allowables, material specifications, and research and development.
5.2 The reporting section requires items that tend to influence notched sandwich compressive strength to be reported; these include the following: facesheet and core materials, core density, cell size and wall thickness if applicable, film adhesive, methods of material fabrication, accuracy of lay-up orientation, facesheet stacking sequence and thickness, core thickness, overall specimen thickness, specimen geometry (including hole diameter, diameter-to-thickness ratio, and width-to-diameter ratio), specimen preparation (especially of the hole), specimen conditioning, environment of testing, type, specimen/fixture alignment, time at temperature, and speed of testing. Further, notched sandwich compressive strength may be different between precured/bonded and co-cured facesheets of the same material.
5.3 The compression strength from this test may not be equivalent to the compression strength of sandwich structures subjected to flexural compression testing.
SCOPE
1.1 This test method determines the open-hole compressive strength of sandwich constructions in a direction parallel to the sandwich facesheet plane. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 Several important test specimen parameters (for example, facesheet thickness, core thickness, and core density) are not mandated by this test method; however, repeatable results require that these parameters be specified and reported.
1.3 The method utilizes a flat, rectangular specimen, with a centrally located open through-hole, which is tested under edgewise compressive loading using a stabilization fixture.
1.4 The properties generated by this test method are highly dependent upon several factors, which include: specimen geometry, sandwich component materials and dimensions (facesheet, core, and adhesive), methods of fabrication, and boundary conditions. Thus, results are generally not scalable to other sandwich constructions, and are particular to the combination of geometric and physical conditions tested.
1.5 This test method can be used to test unnotched specimens, but care should be taken to prevent undesirable failure modes such as end crushing. ASTM Test Methods C364 or D7249/D7249M are the recommended test methods for unnotched sandwich panel compression strength or long beam flexure, respectively.
1.6 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.6.1 Within the text, the inch-pound units are shown in brackets.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard13 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Susceptibility to damage from concentrated out-of-plane forces is one of the major design concerns of many structures made of sandwich constructions. Knowledge of the damage resistance and residual strength properties of a sandwich construction is useful for product development and material selection.
5.2 The residual strength data obtained using this test method is most commonly used in material selection, research and development activities, and establishing design allowables.
5.3 The properties obtained using this test method can provide guidance in regard to the anticipated residual strength capability of sandwich constructions of similar facesheet and core material, adhesive, facesheet and core thickness, facesheet stacking sequence, and so forth. However, it must be understood that the residual strength of sandwich constructions is highly dependent upon several factors including geometry, thickness, stiffness, support conditions, and so forth. Significant differences in the relationships between the damage state and the residual compressive strength can result due to differences in these parameters.
5.4 The compression strength from this test may not be equivalent to the compression strength of sandwich structures subjected to flexural compression testing.
5.5 The reporting section requires items that tend to influence residual compressive strength to be reported; these include the following: facesheet and core materials, core density, cell size and wall thickness if applicable, film adhesive, methods of material fabrication, accuracy of lay-up orientation, facesheet stacking sequence and thickness, core thickness, overall specimen thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, type, size and location of damage (including method of non-destructive inspection), specimen/fixture alignment and gripping, time at temperature, and speed of testing.
5.6 Results from the residual strength assessmen...
SCOPE
1.1 This test method covers compression residual strength properties of sandwich constructions that have been subjected to quasi-static indentation or drop-weight impact per Practice D7766/D7766M.
Note 1: When used to determine the residual strength of drop-weight impacted plates, this test method is commonly referred to as the Sandwich Compression After Impact test method.
1.2 Several important test specimen parameters (for example, facesheet thickness, core thickness, and core density) are not mandated by this test method; however, repeatable results require that these parameters be specified and reported.
1.3 The method utilizes a flat, rectangular specimen, previously subjected to a damaging event, which is tested under edgewise compressive loading using a stabilization fixture.
1.4 The properties generated by this test method are highly dependent upon several factors, which include; specimen geometry, sandwich component materials and dimensions (facesheet, core, and adhesive), methods of fabrication, the type, size, and location of damage and boundary conditions. Thus, results are generally not scalable to other sandwich constructions, and are particular to the combination of geometric and physical conditions tested.
1.5 This test method can be used to test undamaged specimens, but care should be taken to prevent undesirable failure modes such as end crushing. Test Methods C364 and D7249/D7249M are the recommended test methods for undamaged sandwich panel compression strength by edgewise compression or long beam flexure, respectively.
1.6 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.6.1 Within the text, t...
- Standard13 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Sandwich panel cores may change planar dimensions when heated. This phenomenon can be associated with the effects of heating upon the core material itself, as well as changes in core moisture content resulting from the heating cycle. It is prudent to know if this may be problematic with regard to the intended final part dimensions.
5.2 This test method provides a standard method of characterizing the dimensional stability of sandwich core materials for design properties, material specifications, research and development applications, and quality assurance.
5.3 Factors that influence dimensional stability of sandwich core materials and shall therefore be reported include the following: core material, methods of material fabrication, core geometry, core thickness, core thickness uniformity, cell wall thickness, specimen geometry, specimen preparation, heating and cooling environments (including temperatures and humidity levels), and specimen conditioning (both prior to and after heating).
SCOPE
1.1 This test method covers the determination of the sandwich core dimensional stability in the two plan dimensions.
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Certain sandwich panel analyses require the Poisson's ratio of the honeycomb core. It is not possible to measure the honeycomb's Poisson's ratio by conventional methods.
5.2 This test method provides a standard method of determining the Poisson’s ratio of honeycomb core materials for design properties, material specifications, research and development applications, and quality assurance.
5.3 Factors that influence the Poisson’s ratio of honeycomb core materials and shall therefore be reported include the following: core material, methods of material fabrication, core geometry, core thickness, core thickness uniformity, cell wall thickness, specimen geometry, specimen preparation, and specimen conditioning.
SCOPE
1.1 This test method covers the determination of the sandwich honeycomb core Poisson's ratio from the anticlastic curvature radii; see Fig. 1.
FIG. 1 Anticlastic Curvature
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flatwise compressive strength and modulus are fundamental mechanical properties of sandwich cores that are used in designing sandwich panels. Deformation data can be obtained, and from a complete force versus deformation curve, it is possible to compute the compressive stress at any applied force (such as compressive stress at proportional limit force or compressive strength at the maximum force) and to compute the effective modulus of the core.
5.2 This test method provides a standard method of obtaining the flatwise compressive strength and modulus for sandwich core structural design properties, material specifications, research and development applications, and quality assurance.
5.3 In order to prevent local crushing of some honeycomb cores, it is often desirable to stabilize the facing plane surfaces with a suitable material, such as a thin layer of resin or thin facings. Flatwise compressive strength data may be generated using either stabilized specimens (reported as stabilized compression strength) or non-stabilized specimens (reported as bare compression strength). It is customary aerospace industry practice to determine compression modulus only when using stabilized specimens.
5.4 Factors that influence the flatwise compressive strength and shall therefore be reported include the following: core material, methods of material fabrication, core geometry (cell size), core density, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, and speed of testing.
SCOPE
1.1 This test method covers the determination of compressive strength and modulus of sandwich cores. These properties are usually determined for design purposes in a direction normal to the plane of the face sheets (also referred to as the facing plane) as the core would be placed in a structural sandwich construction. The test procedures pertain to compression in this direction in particular, but also can be applied with possible minor variations to determining compressive properties in other directions. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 This test method does not cover the determination of compressive core crush properties. Reference Test Method D7336/D7336M for determination of static energy absorption properties of honeycomb sandwich core materials.
1.3 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.3.1 Within the text, the inch-pound units are shown in brackets.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This practice provides supplemental instructions that allow the use of Test Method D7249/D7249M to determine residual compressive or tensile strength properties of damaged sandwich constructions. Susceptibility to damage from concentrated out-of-plane forces is one of the major design concerns of many structures made using sandwich constructions. Knowledge of the residual strength properties of a sandwich panel is useful for product development, establishing design allowables, and material selection.
5.2 The residual compressive or tensile strength data obtained using this test practice is most commonly used in material selection, research and development activities, and establishing design allowables.
5.3 The properties obtained using this test practice can provide guidance in regard to the anticipated compressive or tensile residual strength capability of sandwich constructions of similar facesheet and core material, adhesive, facesheet and core thickness, facesheet stacking sequence, and so forth. However, it must be understood that the residual strength of sandwich constructions is highly dependent upon several factors including geometry, thickness, stiffness, support conditions, and so forth. Significant differences in the relationships between the damage state and the residual compressive or tensile strength can result due to differences in these parameters.
5.4 The compression strength from this test may not be equivalent to the compression strength of sandwich structures subjected to pure edgewise (in-plane) compression.
5.5 The reporting section requires items that tend to influence residual strength to be reported; these include the following: facesheet and core materials, core density, cell size and wall thickness if applicable, film adhesive, methods of material fabrication, accuracy of lay-up orientation, facesheet stacking sequence and thickness, core thickness, overall specimen thickness, specimen geometry, specimen preparation, specim...
SCOPE
1.1 This practice provides instructions for modifying the long beam flexure test method to determine the tensile or compressive residual strength properties of sandwich constructions that have been subjected to quasi-static indentation or drop-weight impact per Practice D7766/D7766M. The tensile or compressive strength result is determined by which facesheet contains the damage, either the loaded-span or support-span facesheet, based on how the specimen is positioned in the fixture.
1.2 This practice supplements Test Method D7249/D7249M with provisions for testing damaged sandwich specimens. Several important test specimen parameters (for example, facesheet thickness, core thickness and core density) are not mandated by this practice; however, repeatable results require that these parameters be specified and reported.
1.3 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.3.1 Within the text, the inch-pound units are shown in brackets.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Density is a fundamental physical property that can be used in conjunction with other properties to characterize the sandwich core. Most sandwich core structural properties, such as strength and stiffness, are proportional to the density.
5.2 This test method provides a standard method of obtaining sandwich core density data for design properties, material specifications, research and development applications, and quality assurance.
5.3 Factors that influence the density and shall therefore be reported include the following: core material, methods of material fabrication, core geometry (nominal cell size), specimen geometry, specimen preparation, methods of weight and dimensional measurement, specimen conditioning, and moisture content during weight and dimensional measurements.
SCOPE
1.1 This test method covers the determination of the density of sandwich construction core materials. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Sandwich honeycomb core materials are used extensively in energy absorption applications, due to their ability to sustain compressive loading while being crushed. Proper design of energy absorption devices utilizing sandwich honeycomb core materials requires knowledge of the compressive crush stress and crush stroke properties of the honeycomb core material.
5.2 The procedures contained within this test method are intended to assess the crush stress and crush stroke properties of the sandwich honeycomb core material under static compressive loading. The dynamic crush stress of the honeycomb core material may vary from that measured under static loading, depending upon factors such as honeycomb core material thickness, core material density, impact velocity, etc.
5.3 This test method provides a standard method of obtaining the compressive crush stress and crush stroke for sandwich honeycomb core material structural design properties, material specifications, research and development applications, and quality assurance.
5.4 This test method is not intended for use in crush testing of stabilized honeycomb core materials (for which the facing plane surfaces of the honeycomb core material are dipped in resin to resist local crushing) or sandwich specimens (for which face sheets are bonded to the honeycomb core material).
5.5 Factors that influence the compressive crush stress and crush stroke and shall therefore be reported include the following: honeycomb core material, methods of material fabrication, core material geometry (nominal cell size), core material density, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, pre-crush procedure, pre-crush depth, loading procedure, and speed of testing.
SCOPE
1.1 This test method determines the static energy absorption properties (compressive crush stress and crush stroke) of honeycomb sandwich core materials. These properties are usually determined for design purposes in a direction normal to the plane of the face sheets (also referred to as the facing plane) as the honeycomb core material would be placed in a structural sandwich construction.
1.2 Permissible core materials are limited to those in honeycomb form.
1.3 This test method is not intended for use in crush testing of stabilized honeycomb core materials (for which the facing plane surfaces of the honeycomb core material are dipped in resin to resist local crushing) or sandwich specimens (for which facings are bonded to the honeycomb core material).
1.4 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.4.1 Within the text, the inch-pound units are shown in brackets.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Water permeability is a fundamental physical property that can be used in conjunction with other properties to characterize honeycomb sandwich core materials. Migration testing can be used to characterize and compare the relative permeability of honeycomb core materials to water.
5.2 This test method provides a standard method of characterizing the rate of water migration within honeycomb sandwich core materials for design properties, material specifications, research and development applications, and quality assurance.
5.3 Factors that influence water migration rate characteristics of honeycomb sandwich core materials and shall therefore be reported include the following: core material, methods of material fabrication, core geometry (cell size), core thickness, core thickness uniformity, cell wall thickness, specimen geometry, specimen preparation, specimen conditioning, facing material, facing permeability, adhesive permeability, adhesive thickness, and methods of mass, volume, and water column height measurement.
SCOPE
1.1 This test method covers the determination of water migration in honeycomb core materials.
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Normally, a close tolerance is desirable for core thickness so that sandwich panels may be manufactured with all the sandwich components fitting properly and without crushing the core.
5.2 These test methods are designed for measuring thickness of core as it is produced and are not intended for use in determining dimensions of core specimens for other tests.
5.3 These test methods provide standard methods of obtaining the core thickness of flat sandwich core materials, and provide a basis for determining average thickness dimensions. The thickness properties derived may be used in design properties, material specifications, research and development applications, and quality assurance.
5.4 Factors that influence core thickness measurement and shall therefore be reported include the following: core material through-thickness rigidity, surface roughness, specimen geometry (including warpage), specimen preparation, methods of dimensional measurement, specimen conditioning, and moisture content during dimensional measurements.
SCOPE
1.1 These test methods cover plant manufacturing procedures for measuring the thickness of flat sandwich cores. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb). The two test methods covered include the following:
1.1.1 Test Method A—Roller-Type Thickness Tester.
1.1.2 Test Method B—Disk-Type Thickness Tester.
Note 1: These test methods are designed for measuring thickness of core as it is produced and are not intended for use in determining dimensions of core specimens for other tests.
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flexure tests on flat sandwich constructions may be conducted to determine the sandwich flexural stiffness, the core shear strength and shear modulus, or the facing’s compressive and tensile strengths. Tests to evaluate core shear strength may also be used to evaluate core-to-facing bonds.
5.2 This practice provides a standard method of determining sandwich flexural and shear stiffness and core shear modulus using calculations involving measured deflections of sandwich flexure specimens. Tests can be conducted on short specimens and on long specimens (or on one specimen loaded in two ways), and the flexural stiffness, shear rigidity, and core shear modulus can be determined by simultaneous solution of the complete deflection equations for each span or each loading. If the facing modulus values are known, a short span beam can be tested and the calculated bending deflection subtracted from the beam's total deflection. This gives the shear deflection from which the transverse shear modulus can be determined.
Note 1: Core shear strength and shear modulus are best determined in accordance with Test Method C273, provided bare core material is available.
Note 2: For cores with high shear modulus, the shear deflection will be quite small and ordinary errors in deflection measurements will cause considerable variations in the calculated shear modulus.
Note 3: To ensure that simple sandwich beam theory is valid, a good rule of thumb for a four-point bending test is the span length divided by the sandwich thickness should be greater than 20 (L1/d > 20) with the ratio of facing thickness to core thickness less than 0.1 (t/c
SCOPE
1.1 This practice covers determination of the flexural and transverse shear stiffness properties of flat sandwich constructions subjected to flexure in such a manner that the applied moments produce curvature of the sandwich facing planes. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb). The calculation methods in this practice are limited to sandwich beams exhibiting linear force-deflection response. This practice uses test results obtained from Test Methods C393/C393M or D7249/D7249M, or both.
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flexure tests on flat sandwich construction may be conducted to determine the sandwich flexural stiffness, the core shear strength and shear modulus, or the facings compressive and tensile strengths. Tests to evaluate core shear strength may also be used to evaluate core-to-facing bonds.
5.2 This test method is limited to obtaining the core shear strength or core-to-facing shear strength and the stiffness of the sandwich beam, and to obtaining load-deflection data for use in calculating sandwich beam flexural and shear stiffness using Practice D7250/D7250M.
Note 1: Core shear strength and shear modulus are best determined in accordance with Test Method C273, provided bare core material is available.
5.3 Facing strength is best determined in accordance with Test Method D7249/D7249M.
5.4 Practice D7250/D7250M covers the determination of sandwich flexural and shear stiffness and core shear modulus using calculations involving measured deflections of sandwich flexure specimens.
5.5 This test method can be used to produce core shear strength and core-to-facing shear strength data for structural design allowables, material specifications, and research and development applications; it may also be used as a quality control test for bonded sandwich panels.
5.6 Factors that influence the shear strength and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, core geometry (cell size), core density, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, and adhesive void content. Further, core-to-facing strength may be different between precured/bonded and co-cured facings in sandwich panels with the same core and facing material.
Note 2: Concentrated loads on beams with thin facings and low density cores can produce results that are difficult to interpret, especial...
SCOPE
1.1 This test method covers determination of the core shear properties of flat sandwich constructions subjected to flexure in such a manner that the applied moments produce curvature of the sandwich facing planes. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The core shear properties are fundamental properties that are used in the design of sandwich panels. This test method provides information on the force-deflection behavior of sandwich constructions or cores when loaded in shear parallel to the plane of the facings. From a complete force-deflection curve, it is possible to compute core shear stress at any force (such as the shear stress at proportional limit, at yield, or at maximum force) and to compute an effective core shear modulus.
5.2 The test does not produce pure shear, but the specimen length is prescribed so that secondary stresses have a minimum effect. Approximate shear properties can also be obtained from a sandwich flexure test (see Test Method C393).
5.3 This test method provides a standard method of obtaining sandwich core shear data for material specifications, sandwich panel design, research and development applications, and quality assurance.
5.4 Factors that influence core shear strength and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, core geometry (density, cell size, orientation, and so forth), adhesive thickness, specimen geometry and associated measurement accuracy, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, and adhesive void content. Further, core-to-facing strength may be different between precured/bonded and co-cured facings in sandwich panels with the same core and facing material.
SCOPE
1.1 This test method covers the determination of shear properties of sandwich construction core materials associated with shear distortion of planes parallel to the facings. It covers the determination of shear strength parallel to the plane of the sandwich, and the shear modulus associated with strains in a plane normal to the facings. The test may be conducted on core materials bonded directly to the loading plates or the sandwich facings bonded to the plates. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flexure tests on flat sandwich construction may be conducted to determine the sandwich flexural stiffness, the core shear strength, and shear modulus, or the facesheets’ compressive and tensile strengths. Tests to evaluate core shear strength may also be used to evaluate core-to-facesheet bonds.
5.2 This test method is limited to obtaining the strength and stiffness of the sandwich panel facesheets, and to obtaining load-deflection data for use in calculating sandwich beam flexural and shear stiffness using Practice D7250/D7250M. Due to the curvature of the flexural test specimen when loaded, facesheet compression strength from this test may not be equivalent to the facesheet compression strength of sandwich structures subjected to pure edgewise (in-plane) compression.
5.3 Core shear strength and shear modulus are best determined in accordance with Test Method C273/C273M provided bare core material is available. Test Method C393/C393M may also be used to determine core shear strength. Practice D7250/D7250M may be used to calculate the flexural and shear stiffness of sandwich beams.
5.4 This test method can be used to produce facesheet strength data for structural design allowables, material specifications, and research and development applications; it may also be used as a quality control test for bonded sandwich panels.
5.5 Factors that influence the facesheet strength and shall therefore be reported include the following: facesheet material, core material, adhesive material, methods of material fabrication, facesheet stacking sequence and overall thickness, core geometry (cell size), core density, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, facesheet void content, adhesive void content, and facesheet volume percent reinforcement. Further, facesheet strength may be different between precured/bonded and co-cured facesheets of the s...
SCOPE
1.1 This test method covers determination of facesheet properties of flat sandwich constructions subjected to flexure in such a manner that the applied moments produce curvature of the sandwich facesheet planes and result in compressive and tensile forces in the facesheets. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
Note 1: Alternate procedures for determining the compressive strength of unidirectional polymer matrix composites materials in a sandwich beam configuration may be found in Test Method D5467/D5467M.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flexure tests on flat sandwich panel construction may be conducted to determine facesheet scarf or step joint compressive strength.
5.2 This practice is limited to obtaining the compressive strength of the sandwich panel scarf and step joint facesheets. Due to the curvature of the flexural test specimen when loaded, facesheet compression strength from this test may not be equivalent to the facesheet compression strength of sandwich structures subjected to pure edgewise (in-plane) compression.
5.3 Factors that influence the compressive response and should therefore be reported include the following: materials (laminate facesheet, core, and adhesive); methods of material fabrication; methods of material preparation, including surface preparation prior to bonding, lay-up, specimen facesheet stacking sequence, and overall thickness; core geometry (cell size); core density; adhesive thickness; joint taper ratio or step length; ply overlap length; relative thickness and stiffness of parent and repair laminates; adhesive bond stiffness; specimen preparation; specimen conditioning; environment of testing; specimen alignment; speed of testing; time at temperature; void content; and volume percent reinforcement. Properties, in the test direction, which may be obtained from this practice, include the following:
5.3.1 Ultimate compressive strength (based on the nominal repair material thickness), (Frcu).
5.3.2 Ultimate running load per ply, (Nj).
Note 2: Concentrated forces on beams with thin facesheets and low density cores can produce results that are difficult to interpret, especially close to the failure point. Wider loading blocks and rubber pads may assist in distributing the forces.
Note 3: To ensure that simple sandwich beam theory is valid, a good rule of thumb for the four-point bending test is the support span length divided by the sandwich thickness should be greater than 20 (S/d > 20) with the ratio of repair material facesheet thickness to core...
SCOPE
1.1 This practice covers the procedure for determination of the compressive strength of a tapered or stepped bonded joint of polymer matrix composite materials. It is applicable to secondary bonded or co-bonded laminates with either unidirectional plies or woven fabric reinforcements. The materials to be bonded may be different systems. In the bondline, a separate adhesive material may or may not be used (example: adhesives may be used with a prepreg system or may not be used with a wet lay-up repair system). The range of acceptable test laminates and thicknesses are described in 8.2.7. The standard repair types are the same as for the tensile loading in Practice D8131/D8131M. While external patch repairs are not explicitly covered in this practice, these repairs could be tested as a non-standard specimen using this practice.
1.2 This practice supplements Test Method D7249/D7249M for compressive loading of facesheet sandwich constructions by long beam flexure. Several important test specimen parameters (for example, joint length, ply overlaps, step depth, and taper ratio) are not mandated by this practice; however, these parameters are required to be specified and reported to support repeatable results.
1.3 Unidirectional (0° ply orientation) composites as well as multi-directional composite laminates and fabric composites, can be tested.
1.4 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.4.1 Within the text, the inch-pound units are shown in brackets.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to esta...
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Absorbed water affects the characteristic properties of sandwich core materials, such as electrical properties (for example, dielectric constant, loss tangent, and electrical resistance) and mechanical properties (for example, strength and modulus). The mass of absorbed water may also affect the behavior of sandwich structures. It should be noted that in a sandwich panel the presence of facings bonded on two sides of the core may affect the amount of water absorbed by the core.
5.2 This test method provides a standard method of obtaining sandwich core moisture absorption data for design properties, material specifications, research and development applications, and quality assurance.
5.3 Factors that influence the water absorption and shall therefore be reported include the following: core material, methods of material fabrication, core geometry (honeycomb cell size, honeycomb cell wall thickness, foam pore size, etc.), specimen geometry, specimen preparation, methods of mass and dimensional measurement, specimen conditioning, and moisture content during mass and dimensional measurements.
SCOPE
1.1 This test method covers the determination of the relative amount of water absorption by various types of sandwich construction core materials when immersed in water, or when subjected to a high relative humidity environment. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 In-plane shear loading tests on flat sandwich constructions may be conducted to determine the sandwich panel in-plane shear stiffness, the face sheets’ in-plane strength, the core shear instability strength, or panel buckling response.
5.2 This test method can be used to produce face sheet strength data for structural design allowables, material specifications, and research and development applications; it may also be used as a quality control test for bonded sandwich panels.
5.3 Factors that influence the panel strength and shall therefore be reported include the following: face sheet material, core material, adhesive material, methods of material fabrication, face sheet stacking sequence and overall thickness, core geometry (cell size), core shear and compressive strength, core shear and compressive stiffness, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, face sheet void content, adhesive void content, and face sheet volume percent reinforcement. Further, face sheet strength may be different between precured/bonded and co-cured face sheets of the same material.
SCOPE
1.1 This test method covers determination of apparent in-plane shear strength and stiffness properties of flat sandwich constructions with composite face sheets. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The square test specimen with corner notches is mechanically fastened to a pinned metal frame along each edge. The frame is loaded in uni-axial tension which produces tensile forces in the frame elements at a 45° angle to the applied tension. These tensile forces act along the edges of the specimen to cause a state of predominately shear stress to transfer the applied force through the specimen. Procedure A uses a specimen without edge doublers; Procedure B uses a specimen with four discrete edge doublers; Procedure C uses a specimen with a continuous edge doubler.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3.1 Within the text the inch-pound units are shown in brackets.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. .
- Standard11 pagesEnglish language
SIGNIFICANCE AND USE
3.1 Most sandwich panels are subjected to various temperature and humidity environments. This laboratory aging test determines the selected panel property degradation under simulated conditions.
3.2 These test methods provide a standard method of obtaining simulated environmental degradation data for quality control, acceptance specification testing, and research and development; however, these laboratory aging test procedures do not have any correlation with natural weathering conditions.
SCOPE
1.1 This test method covers the determination of the resistance of sandwich panels to severe exposure conditions as measured by the change in selected properties of the material after exposure. The exposure cycle to which the specimen is subjected is an arbitrary test having no correlation with natural weathering conditions.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—The inch-pound units are provided for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard2 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This practice provides a standard method of testing damaged composite laminates which are too thin to be tested using typical anti-buckling fixtures, such as those used in Test Method D7137/D7137M. The laminate is first impacted or indented in order to produce a damage state representative of actual monolithic solid laminate structure. Impacting or static indentation is not performed on an assembled sandwich panel, as the damage state is altered by energy absorption in the core and by support of the core during the impact or indentation event. After damaging, the laminate is bonded onto the core with the impacted or indentation side of the laminate against the core, and with a localized un-bonded area encompassing the damage site. Fig. 1 illustrates the adhesive removal to avoid the damaged area and the assembly of the sandwich specimen with the impacted damaged laminate flipped over from the impacting or indentation orientation. The final assembled sandwich specimen is then tested using a long beam flexure setup with the damaged laminate being on the compression side. The sandwich panel configuration is used as a form of anti-buckling support for the thin damaged laminate.
5.2 Susceptibility to damage from concentrated out-of-plane forces is one of the major design concerns of many structures made of advanced composite laminates. Knowledge of the damage resistance and damage tolerance properties of a laminated composite plate is useful for product development and material selection.
5.3 The residual strength data obtained using this test method is used in research and development activities as well as for design allowables; however the results are specific to the geometry and physical conditions tested and are generally not scalable to other configurations.
5.4 The properties obtained using this test method can provide guidance in regard to the anticipated damage tolerance capability of composite structures of similar material, thickness, stacking sequ...
SCOPE
1.1 This practice covers an approach for compressive testing thin damaged multidirectional polymer matrix composite laminates reinforced by high-modulus fibers using a sandwich long beam flexure specimen. It provides a test configuration in which the core does not constrain any protruding back side damage. It is limited to testing of monolithic solid laminates which are too thin to be tested using typical anti-buckling fixtures. It does not cover compressive testing of damaged sandwich panel facings. The composite material forms are limited to continuous-fiber or discontinuous-fiber (tape or fabric, or both) reinforced composites in which the laminate is balanced and symmetric with respect to the test direction
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 In a sandwich panel, core-to-facing bond integrity is necessary to maintain facing stability and permit load transfer between the facings and core. This test method can be used to provide information on the strength and quality of core-to-facing bonds. It can also be used to produce flatwise tensile strength data for the core material. While it is primarily used as a quality control test for bonded sandwich panels, it can also be used to produce flatwise tensile strength data for structural design properties, material specifications, and research and development applications.
5.2 Factors that influence the flatwise tensile strength and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, facing stacking sequence and overall thickness, core geometry (cell size, cell wall thickness), core density, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, facing void content, adhesive void content, and facing volume percent reinforcement. Properties that may be derived from this test method include flatwise tensile strength.
SCOPE
1.1 This test method determines the flatwise tensile strength of the core, the core-to-facing bond, or the facing of an assembled sandwich panel. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The core shear properties are fundamental properties that are used in the design of sandwich panels. This test method provides information on the force-deflection behavior of sandwich constructions or cores when loaded in shear parallel to the plane of the facings. From a complete force-deflection curve, it is possible to compute core shear stress at any force (such as the shear stress at proportional limit, at yield, or at maximum force) and to compute an effective core shear modulus.
5.2 The test does not produce pure shear, but the specimen length is prescribed so that secondary stresses have a minimum effect. Approximate shear properties can also be obtained from a sandwich flexure test (see Test Method C393).
5.3 This test method provides a standard method of obtaining sandwich core shear data for material specifications, sandwich panel design, research and development applications, and quality assurance.
5.4 Factors that influence core shear strength and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, core geometry (density, cell size, orientation, and so forth), adhesive thickness, specimen geometry and associated measurement accuracy, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, and adhesive void content. Further, core-to-facing strength may be different between precured/bonded and co-cured facings in sandwich panels with the same core and facing material.
SCOPE
1.1 This test method covers the determination of shear properties of sandwich construction core materials associated with shear distortion of planes parallel to the facings. It covers the determination of shear strength parallel to the plane of the sandwich, and the shear modulus associated with strains in a plane normal to the facings. The test may be conducted on core materials bonded directly to the loading plates or the sandwich facings bonded to the plates. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The core shear properties are fundamental properties that are used in the design of sandwich panels. This test method provides information on the force-deflection behavior of sandwich constructions or cores when loaded in shear parallel to the plane of the facings. From a complete force-deflection curve, it is possible to compute core shear stress at any force (such as the shear stress at proportional limit, at yield, or at maximum force) and to compute an effective core shear modulus.
5.2 The test does not produce pure shear, but the specimen length is prescribed so that secondary stresses have a minimum effect. Approximate shear properties can also be obtained from a sandwich flexure test (see Test Method C393).
5.3 This test method provides a standard method of obtaining sandwich core shear data for material specifications, sandwich panel design, research and development applications, and quality assurance.
5.4 Factors that influence core shear strength and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, core geometry (density, cell size, orientation, and so forth), adhesive thickness, specimen geometry and associated measurement accuracy, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, and adhesive void content. Further, core-to-facing strength may be different between precured/bonded and co-cured facings in sandwich panels with the same core and facing material.
SCOPE
1.1 This test method covers the determination of shear properties of sandwich construction core materials associated with shear distortion of planes parallel to the facings. It covers the determination of shear strength parallel to the plane of the sandwich, and the shear modulus associated with strains in a plane normal to the facings. The test may be conducted on core materials bonded directly to the loading plates or the sandwich facings bonded to the plates. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flexure tests on flat sandwich construction may be conducted to determine the sandwich flexural stiffness, the core shear strength, and shear modulus, or the facesheets’ compressive and tensile strengths. Tests to evaluate core shear strength may also be used to evaluate core-to-facesheet bonds.
5.2 This test method is limited to obtaining the strength and stiffness of the sandwich panel facesheets, and to obtaining load-deflection data for use in calculating sandwich beam flexural and shear stiffness using Standard Practice D7250/D7250M. Due to the curvature of the flexural test specimen when loaded, facesheet compression strength from this test may not be equivalent to the facesheet compression strength of sandwich structures subjected to pure edgewise (in-plane) compression.
5.3 Core shear strength and shear modulus are best determined in accordance with Test Method C273/C273M provided bare core material is available. Test Method C393/C393M may also be used to determine core shear strength. Standard Practice D7250/D7250M may be used to calculate the flexural and shear stiffness of sandwich beams.
5.4 This test method can be used to produce facesheet strength data for structural design allowables, material specifications, and research and development applications; it may also be used as a quality control test for bonded sandwich panels.
5.5 Factors that influence the facesheet strength and shall therefore be reported include the following: facesheet material, core material, adhesive material, methods of material fabrication, facesheet stacking sequence and overall thickness, core geometry (cell size), core density, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, facesheet void content, adhesive void content, and facesheet volume percent reinforcement. Further, facesheet strength may be different between precured/bonded and co-cured f...
SCOPE
1.1 This test method covers determination of facesheet properties of flat sandwich constructions subjected to flexure in such a manner that the applied moments produce curvature of the sandwich facesheet planes and result in compressive and tensile forces in the facesheets. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
Note 1: Alternate procedures for determining the compressive strength of unidirectional polymer matrix composites materials in a sandwich beam configuration may be found in Test Method D5467/D5467M.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flexure tests on flat sandwich construction may be conducted to determine the sandwich flexural stiffness, the core shear strength, and shear modulus, or the facings’ compressive and tensile strengths. Tests to evaluate core shear strength may also be used to evaluate core-to-facing bonds.
5.2 This test method is limited to obtaining the strength and stiffness of the sandwich panel facings, and to obtaining load-deflection data for use in calculating sandwich beam flexural and shear stiffness using Standard Practice D7250/D7250M. Due to the curvature of the flexural test specimen when loaded, facesheet compression strength from this test may not be equivalent to the facesheet compression strength of sandwich structures subjected to pure edgewise (in-plane) compression.
5.3 Core shear strength and shear modulus are best determined in accordance with Test Method C273 provided bare core material is available. Test Method C393 may also be used to determine core shear strength. Standard Practice D7250/D7250M may be used to calculate the flexural and shear stiffness of sandwich beams.
5.4 This test method can be used to produce facing strength data for structural design allowables, material specifications, and research and development applications; it may also be used as a quality control test for bonded sandwich panels.
5.5 Factors that influence the facing strength and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, facing stacking sequence and overall thickness, core geometry (cell size), core density, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, facing void content, adhesive void content, and facing volume percent reinforcement. Further, facing strength may be different between precured/bonded and co-cured facesheets of the same material.
Note 2: ...
SCOPE
1.1 This test method covers determination of facing properties of flat sandwich constructions subjected to flexure in such a manner that the applied moments produce curvature of the sandwich facing planes and result in compressive and tensile forces in the facings. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
Note 1: Alternate procedures for determining the compressive strength of unidirectional polymer matrix composites materials in a sandwich beam configuration may be found in Test Method D5467/D5467M.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flexure tests on flat sandwich construction may be conducted to determine the sandwich flexural stiffness, the core shear strength, and shear modulus, or the facings’ compressive and tensile strengths. Tests to evaluate core shear strength may also be used to evaluate core-to-facing bonds.
5.2 This test method is limited to obtaining the strength and stiffness of the sandwich panel facings, and to obtaining load-deflection data for use in calculating sandwich beam flexural and shear stiffness using Standard Practice D7250/D7250M. Due to the curvature of the flexural test specimen when loaded, facesheet compression strength from this test may not be equivalent to the facesheet compression strength of sandwich structures subjected to pure edgewise (in-plane) compression.
5.3 Core shear strength and shear modulus are best determined in accordance with Test Method C273 provided bare core material is available. Test Method C393 may also be used to determine core shear strength. Standard Practice D7250/D7250M may be used to calculate the flexural and shear stiffness of sandwich beams.
5.4 This test method can be used to produce facing strength data for structural design allowables, material specifications, and research and development applications; it may also be used as a quality control test for bonded sandwich panels.
5.5 Factors that influence the facing strength and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, facing stacking sequence and overall thickness, core geometry (cell size), core density, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, facing void content, adhesive void content, and facing volume percent reinforcement. Further, facing strength may be different between precured/bonded and co-cured facesheets of the same material.
Note 2: ...
SCOPE
1.1 This test method covers determination of facing properties of flat sandwich constructions subjected to flexure in such a manner that the applied moments produce curvature of the sandwich facing planes and result in compressive and tensile forces in the facings. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
Note 1: Alternate procedures for determining the compressive strength of unidirectional polymer matrix composites materials in a sandwich beam configuration may be found in Test Method D5467/D5467M.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flatwise compressive strength and modulus are fundamental mechanical properties of sandwich cores that are used in designing sandwich panels. Deformation data can be obtained, and from a complete force versus deformation curve, it is possible to compute the compressive stress at any applied force (such as compressive stress at proportional limit force or compressive strength at the maximum force) and to compute the effective modulus of the core.
5.2 This test method provides a standard method of obtaining the flatwise compressive strength and modulus for sandwich core structural design properties, material specifications, research and development applications, and quality assurance.
5.3 In order to prevent local crushing of some honeycomb cores, it is often desirable to stabilize the facing plane surfaces with a suitable material, such as a thin layer of resin or thin facings. Flatwise compressive strength data may be generated using either stabilized specimens (reported as stabilized compression strength) or non-stabilized specimens (reported as bare compression strength). It is customary aerospace industry practice to determine compression modulus only when using stabilized specimens.
5.4 Factors that influence the flatwise compressive strength and shall therefore be reported include the following: core material, methods of material fabrication, core geometry (cell size), core density, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, and speed of testing.
SCOPE
1.1 This test method covers the determination of compressive strength and modulus of sandwich cores. These properties are usually determined for design purposes in a direction normal to the plane of facings as the core would be placed in a structural sandwich construction. The test procedures pertain to compression in this direction in particular, but also can be applied with possible minor variations to determining compressive properties in other directions. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 This test method does not cover the determination of compressive core crush properties. Reference Test Method D7336/D7336M for determination of static energy absorption properties of honeycomb sandwich core materials.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3.1 Within the text the inch-pound units are shown in brackets.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This practice provides supplemental instructions that allow Test Methods D6264/D6264M (for quasi-static indentation testing) and D7136/D7136M (for drop-weight impact testing) to determine damage resistance properties of sandwich constructions. Susceptibility to damage from concentrated out-of-plane forces is one of the major design concerns of many structures made using sandwich constructions. Knowledge of the damage resistance properties of a sandwich panel is useful for product development and material selection.
5.2 Sandwich damage resistance testing can serve the following purposes:
5.2.1 To establish quantitatively the effects of facing geometry, facing stacking sequence, facing-to-core interface, core geometry (cell size, cell wall thickness, core thickness, etc.), core density, core strength, processing and environmental variables on the damage resistance of a particular sandwich panel to a concentrated quasi-static indentation force, drop-weight impact force, or impact energy.
5.2.2 To compare quantitatively the relative values of the damage resistance parameters for sandwich constructions with different facing, core or adhesive materials. The damage response parameters can include dent depth, damage dimensions and location(s), indentation or impact force magnitudes, impact energy magnitudes, as well as the force versus time curve.
5.2.3 To impart damage in a specimen for subsequent damage tolerance tests.
5.2.4 Quasi-static indentation tests can also be used to identify a specific sequence of damage events (only the final damage state is identifiable after a drop-weight impact test).
5.3 The properties obtained using these practices can provide guidance in regard to the anticipated damage resistance capability of sandwich structures with similar materials, geometry, stacking sequence, and so forth. However, it must be understood that the damage resistance of a sandwich structure is highly dependent upon several factors including geomet...
SCOPE
1.1 This practice provides instructions for modifying laminate quasi-static indentation and drop-weight impact test methods to determine damage resistance properties of sandwich constructions. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb, truss cores and fiber-reinforced cores).
1.2 This practice supplements Test Methods D6264/D6264M (for quasi-static indentation testing) and D7136/D7136M (for drop-weight impact testing) with provisions for testing sandwich specimens. Several important test specimen parameters (for example, facing thickness, core thickness and core density) are not mandated by this practice; however, repeatable results require that these parameters be specified and reported.
1.3 Three test procedures are provided. Procedures A and B correspond to D6264/D6264M test procedures for rigidlybacked and edge-supported test conditions, respectively. Procedure C corresponds to D7136/D7136M test procedures. All three procedures are suitable for imparting damage to a sandwich specimen in preparation for subsequent damage tolerance testing.
1.4 In general, Procedure A is considered to be the most suitable procedure for comparative damage resistance assessments, due to reduced influence of flexural stiffness and support fixture characteristics upon damage formation. However, the selection of a test procedure and associated support conditions should be done in consideration of the intended structural application, and as such Procedures B and C may be more appropriate for comparative purposes for some applications.
1.5 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two syst...
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flexure tests on flat sandwich construction may be conducted to determine the sandwich flexural stiffness, the core shear strength and shear modulus, or the facings compressive and tensile strengths. Tests to evaluate core shear strength may also be used to evaluate core-to-facing bonds.
5.2 This test method is limited to obtaining the core shear strength or core-to-facing shear strength and the stiffness of the sandwich beam, and to obtaining load-deflection data for use in calculating sandwich beam flexural and shear stiffness using Practice D7250/D7250M.
Note 1: Core shear strength and shear modulus are best determined in accordance with Test Method C273 provided bare core material is available.
5.3 Facing strength is best determined in accordance with Test Method D7249/D7249M.
5.4 Practice D7250/D7250M covers the determination of sandwich flexural and shear stiffness and core shear modulus using calculations involving measured deflections of sandwich flexure specimens.
5.5 This test method can be used to produce core shear strength and core-to-facing shear strength data for structural design allowables, material specifications, and research and development applications; it may also be used as a quality control test for bonded sandwich panels.
5.6 Factors that influence the shear strength and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, core geometry (cell size), core density, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, and adhesive void content. Further, core-to-facing strength may be different between precured/bonded and co-cured facings in sandwich panels with the same core and facing material.
Note 2: Concentrated loads on beams with thin facings and low density cores can produce results that are difficult to interpret, especiall...
SCOPE
1.1 This test method covers determination of the core shear properties of flat sandwich constructions subjected to flexure in such a manner that the applied moments produce curvature of the sandwich facing planes. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Water permeability is a fundamental physical property that can be used in conjunction with other properties to characterize honeycomb sandwich core materials. Migration testing can be used to characterize and compare the relative permeability of honeycomb core materials to water.
5.2 This test method provides a standard method of characterizing the rate of water migration within honeycomb sandwich core materials for design properties, material specifications, research and development applications, and quality assurance.
5.3 Factors that influence water migration rate characteristics of honeycomb sandwich core materials and shall therefore be reported include the following: core material, methods of material fabrication, core geometry (cell size), core thickness, core thickness uniformity, cell wall thickness, specimen geometry, specimen preparation, specimen conditioning, facing material, facing permeability, adhesive permeability, adhesive thickness, and methods of mass, volume, and water column height measurement.
SCOPE
1.1 This test method covers the determination of water migration in honeycomb core materials.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The core shear properties are fundamental properties that are used in the design of sandwich panels. This test method provides information on the force-deflection behavior of sandwich constructions or cores when loaded in shear parallel to the plane of the facings. From a complete force-deflection curve, it is possible to compute core shear stress at any force (such as the shear stress at proportional limit, at yield, or at maximum force) and to compute an effective core shear modulus.
5.2 The test does not produce pure shear, but the specimen length is prescribed so that secondary stresses have a minimum effect. Approximate shear properties can also be obtained from a sandwich flexure test (see Test Method C393).
5.3 This test method provides a standard method of obtaining sandwich core shear data for material specifications, sandwich panel design, research and development applications, and quality assurance.
5.4 Factors that influence core shear strength and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, core geometry (density, cell size, orientation, etc.), adhesive thickness, specimen geometry and associated measurement accuracy, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, and adhesive void content. Further, core-to-facing strength may be different between precured/bonded and co-cured facings in sandwich panels with the same core and facing material.
SCOPE
1.1 This test method covers the determination of shear properties of sandwich construction core materials associated with shear distortion of planes parallel to the facings. It covers the determination of shear strength parallel to the plane of the sandwich, and the shear modulus associated with strains in a plane normal to the facings. The test may be conducted on core materials bonded directly to the loading plates or the sandwich facings bonded to the plates. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Absorbed water affects the characteristic properties of sandwich core materials, such as electrical properties (for example, dielectric constant, loss tangent, and electrical resistance) and mechanical properties (for example, strength and modulus). The mass of absorbed water may also affect the behavior of sandwich structures. It should be noted that in a sandwich panel the presence of facings bonded on two sides of the core may affect the amount of water absorbed by the core.
5.2 This test method provides a standard method of obtaining sandwich core moisture absorption data for design properties, material specifications, research and development applications, and quality assurance.
5.3 Factors that influence the water absorption and shall therefore be reported include the following: core material, methods of material fabrication, core geometry (honeycomb cell size, honeycomb cell wall thickness, foam pore size, etc.), specimen geometry, specimen preparation, methods of mass and dimensional measurement, specimen conditioning, and moisture content during mass and dimensional measurements.
SCOPE
1.1 This test method covers the determination of the relative amount of water absorption by various types of sandwich construction core materials when immersed in water, or when subjected to a high relative humidity environment. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The edgewise compressive strength of short sandwich construction specimens provides a basis for judging the load-carrying capacity of the construction in terms of developed facing stress.
5.2 This test method provides a standard method of obtaining sandwich edgewise compressive strengths for panel design properties, material specifications, research and development applications, and quality assurance.
5.3 The reporting section requires items that tend to influence edgewise compressive strength to be reported; these include materials, fabrication method, facesheet lay-up orientation (if composite), core orientation, results of any nondestructive inspections, specimen preparation, test equipment details, specimen dimensions and associated measurement accuracy, environmental conditions, speed of testing, failure mode, and failure location.
SCOPE
1.1 This test method covers the compressive properties of structural sandwich construction in a direction parallel to the sandwich facing plane. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text the inch-pound units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Flexure tests on flat sandwich constructions may be conducted to determine the sandwich flexural stiffness, the core shear strength and shear modulus, or the facings compressive and tensile strengths. Tests to evaluate core shear strength may also be used to evaluate core-to-facing bonds.
5.2 This practice provides a standard method of determining sandwich flexural and shear stiffness and core shear modulus using calculations involving measured deflections of sandwich flexure specimens. Tests can be conducted on short specimens and on long specimens (or on one specimen loaded in two ways), and the flexural stiffness, shear rigidity and core shear modulus can be determined by simultaneous solution of the complete deflection equations for each span or each loading. If the facing modulus values are known, a short span beam can be tested and the calculated bending deflection subtracted from the beam's total deflection. This gives the shear deflection from which the transverse shear modulus can be determined.
Note 1: Core shear strength and shear modulus are best determined in accordance with Test Method C273 provided bare core material is available.
Note 2: For cores with high shear modulus, the shear deflection will be quite small and ordinary errors in deflection measurements will cause considerable variations in the calculated shear modulus.
Note 3: To insure that simple sandwich beam theory is valid, a good rule of thumb for a four-point bending test is the span length divided by the sandwich thickness should be greater than 20 (L1/d > 20) with the ratio of facing thickness to core thickness less than 0.1 (t/c
SCOPE
1.1 This practice covers determination of the flexural and transverse shear stiffness properties of flat sandwich constructions subjected to flexure in such a manner that the applied moments produce curvature of the sandwich facing planes. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb). The calculation methods in this practice are limited to sandwich beams exhibiting linear force-deflection response. This practice uses test results obtained from Test Methods C393/C393M and/or D7249/D7249M.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Certain sandwich panel analyses require the Poisson's ratio of the honeycomb core. It is not possible to measure the honeycomb's Poisson's ratio by conventional methods.
5.2 This test method provides a standard method of determining the Poisson’s ratio of honeycomb core materials for design properties, material specifications, research and development applications, and quality assurance.
5.3 Factors that influence the Poisson’s ratio of honeycomb core materials and shall therefore be reported include the following: core material, methods of material fabrication, core geometry, core thickness, core thickness uniformity, cell wall thickness, specimen geometry, specimen preparation, and specimen conditioning.
SCOPE
1.1 This test method covers the determination of the sandwich honeycomb core Poisson's ratio from the anticlastic curvature radii, see Fig. 1.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method simulates the hydrostatic loading conditions which are often present in actual sandwich structures, such as marine hulls. This test method can be used to compare the two-dimensional flexural stiffness of a sandwich composite made with different combinations of materials or with different fabrication processes. Since it is based on distributed loading rather than concentrated loading, it may also provide more realistic information on the failure mechanisms of sandwich structures loaded in a similar manner. Test data should be useful for design and engineering, material specification, quality assurance, and process development. In addition, data from this test method would be useful in refining predictive mathematical models or computer code for use as structural design tools. Properties that may be obtained from this test method include:
5.1.1 Panel surface deflection at load,
5.1.2 Panel face-sheet strain at load,
5.1.3 Panel bending stiffness,
5.1.4 Panel shear stiffness,
5.1.5 Panel strength, and
5.1.6 Panel failure modes.
SCOPE
1.1 This test method determines the two-dimensional flexural properties of sandwich composite plates subjected to a distributed load. The test fixture uses a relatively large square panel sample which is simply supported all around and has the distributed load provided by a water-filled bladder. This type of loading differs from the procedure of Test Method C393, where concentrated loads induce one-dimensional, simple bending in beam specimens.
1.2 This test method is applicable to composite structures of the sandwich type which involve a relatively thick layer of core material bonded on both faces with an adhesive to thin-face sheets composed of a denser, higher-modulus material, typically, a polymer matrix reinforced with high-modulus fibers.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text the inch-pound units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard12 pagesEnglish language
- Standard12 pagesEnglish language
- Standard12 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Sandwich honeycomb core materials are used extensively in energy absorption applications, due to their ability to sustain compressive loading while being crushed. Proper design of energy absorption devices utilizing sandwich honeycomb core materials requires knowledge of the compressive crush stress and crush stroke properties of the honeycomb core material.
5.2 The procedures contained within this standard are intended to assess the crush stress and crush stroke properties of the sandwich honeycomb core material under static compressive loading. The dynamic crush stress of the honeycomb core material may vary from that measured under static loading, depending upon factors such as honeycomb core material thickness, core material density, impact velocity, etc.
5.3 This test method provides a standard method of obtaining the compressive crush stress and crush stroke for sandwich honeycomb core material structural design properties, material specifications, research and development applications, and quality assurance.
5.4 This test method is not intended for use in crush testing of stabilized honeycomb core materials (for which the facing plane surfaces of the honeycomb core material are dipped in resin to resist local crushing) or sandwich specimens (for which facings are bonded to the honeycomb core material).
5.5 Factors that influence the compressive crush stress and crush stroke and shall therefore be reported include the following: honeycomb core material, methods of material fabrication, core material geometry (nominal cell size), core material density, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, pre-crush procedure, pre-crush depth, loading procedure, and speed of testing.
SCOPE
1.1 This test method determines the static energy absorption properties (compressive crush stress and crush stroke) of honeycomb sandwich core materials. These properties are usually determined for design purposes in a direction normal to the plane of facings as the honeycomb core material would be placed in a structural sandwich construction.
1.2 Permissible core materials are limited to those in honeycomb form.
1.3 This test method is not intended for use in crush testing of stabilized honeycomb core materials (for which the facing plane surfaces of the honeycomb core material are dipped in resin to resist local crushing) or sandwich specimens (for which facings are bonded to the honeycomb core material).
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.4.1 Within the text the inch-pound units are shown in brackets.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Often the most critical stress to which a sandwich panel core is subjected is shear. The effect of repeated shear stresses on the core material can be very important, particularly in terms of durability under various environmental conditions.
5.2 This test method provides a standard method of obtaining the sandwich core shear fatigue response. Uses include screening candidate core materials for a specific application, developing a design-specific core shear cyclic stress limit, and core material research and development.
Note 3: This test method may be used as a guide to conduct spectrum loading. This information can be useful in the understanding of fatigue behavior of core under spectrum loading conditions, but is not covered in this standard.
5.3 Factors that influence core fatigue response and shall therefore be reported include the following: core material, core geometry (density, cell size, orientation, etc.), specimen geometry and associated measurement accuracy, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, loading frequency, force (stress) ratio and speed of testing (for residual strength tests).
Note 4: If a sandwich panel is tested using the guidance of this standard, the following may also influence the fatigue response and should be reported: facing material, adhesive material, methods of material fabrication, adhesive thickness and adhesive void content. Further, core-to-facing strength may be different between precured/bonded and co-cured facings in sandwich panels with the same core and facing materials.
SCOPE
1.1 This test method determines the effect of repeated shear forces on core material used in sandwich panels. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 This test method is limited to test specimens subjected to constant amplitude uniaxial loading, where the machine is controlled so that the test specimen is subjected to repetitive constant amplitude force (stress) cycles. Either shear stress or applied force may be used as a constant amplitude fatigue variable.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. Within the text, the inch-pound units are shown in brackets.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The honeycomb tensile-node bond strength is a fundamental property than can be used in determining whether honeycomb cores can be handled during cutting, machining and forming without the nodes breaking. The tensile-node bond strength is the tensile stress that causes failure of the honeycomb by rupture of the bond between the nodes. It is usually a peeling-type failure.
5.2 This test method provides a standard method of obtaining tensile-node bond strength data for quality control, acceptance specification testing, and research and development.
SCOPE
1.1 This test method covers the determination of the tensile-node bond strength of honeycomb core materials.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The determination of the creep rate provides information on the behavior of sandwich constructions under constant applied force. Creep is defined as deflection under constant force over a period of time beyond the initial deformation as a result of the application of the force. Deflection data obtained from this test method can be plotted against time, and a creep rate determined. By using standard specimen constructions and constant loading, the test method may also be used to evaluate creep behavior of sandwich panel core-to-facing adhesives.
5.2 This test method provides a standard method of obtaining flexure creep of sandwich constructions for quality control, acceptance specification testing, and research and development.
5.3 Factors that influence the sandwich construction creep response and shall therefore be reported include the following: facing material, core material, adhesive material, methods of material fabrication, facing stacking sequence and overall thickness, core geometry (cell size), core density, core thickness, adhesive thickness, specimen geometry, specimen preparation, specimen conditioning, environment of testing, specimen alignment, loading procedure, speed of testing, facing void content, adhesive void content, and facing volume percent reinforcement. Further, facing and core-to-facing strength and creep response may be different between precured/bonded and co-cured facesheets of the same material.
SCOPE
1.1 This test method covers the determination of the creep characteristics and creep rate of flat sandwich constructions loaded in flexure, at any desired temperature. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text the inch-pound units are shown in brackets. The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Sandwich panel cores may change planar dimensions when heated. This phenomenon can be associated with the effects of heating upon the core material itself, as well as changes in core moisture content resulting from the heating cycle. It is prudent to know if this may be problematic with regard to the intended final part dimensions.
5.2 This test method provides a standard method of characterizing the dimensional stability of sandwich core materials for design properties, material specifications, research and development applications, and quality assurance.
5.3 Factors that influence dimensional stability of sandwich core materials and shall therefore be reported include the following: core material, methods of material fabrication, core geometry, core thickness, core thickness uniformity, cell wall thickness, specimen geometry, specimen preparation, heating and cooling environments (including temperatures and humidity levels), and specimen conditioning (both prior to and after heating).
SCOPE
1.1 This test method covers the determination of the sandwich core dimensional stability in the two plan dimensions.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method simulates the hydrostatic loading conditions which are often present in actual sandwich structures, such as marine hulls. This test method can be used to compare the two-dimensional flexural stiffness of a sandwich composite made with different combinations of materials or with different fabrication processes. Since it is based on distributed loading rather than concentrated loading, it may also provide more realistic information on the failure mechanisms of sandwich structures loaded in a similar manner. Test data should be useful for design and engineering, material specification, quality assurance, and process development. In addition, data from this test method would be useful in refining predictive mathematical models or computer code for use as structural design tools. Properties that may be obtained from this test method include:
5.1.1 Panel surface deflection at load,
5.1.2 Panel face-sheet strain at load,
5.1.3 Panel bending stiffness,
5.1.4 Panel shear stiffness,
5.1.5 Panel strength, and
5.1.6 Panel failure modes.
SCOPE
1.1 This test method determines the two-dimensional flexural properties of sandwich composite plates subjected to a distributed load. The test fixture uses a relatively large square panel sample which is simply supported all around and has the distributed load provided by a water-filled bladder. This type of loading differs from the procedure of Test Method C393, where concentrated loads induce one-dimensional, simple bending in beam specimens.
1.2 This test method is applicable to composite structures of the sandwich type which involve a relatively thick layer of core material bonded on both faces with an adhesive to thin-face sheets composed of a denser, higher-modulus material, typically, a polymer matrix reinforced with high-modulus fibers.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text the inch-pound units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard12 pagesEnglish language
- Standard12 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Density is a fundamental physical property that can be used in conjunction with other properties to characterize the sandwich core. Most sandwich core structural properties, such as strength and stiffness, are proportional to the density.
5.2 This test method provides a standard method of obtaining sandwich core density data for design properties, material specifications, research and development applications, and quality assurance.
5.3 Factors that influence the density and shall therefore be reported include the following: core material, methods of material fabrication, core geometry (nominal cell size), specimen geometry, specimen preparation, methods of weight and dimensional measurement, specimen conditioning, and moisture content during weight and dimensional measurements.
SCOPE
1.1 This test method covers the determination of the density of sandwich construction core materials. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb).
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Normally, a close tolerance is desirable for core thickness so that sandwich panels may be manufactured with all the sandwich components fitting properly and without crushing the core.
5.2 These test methods are designed for measuring thickness of core as it is produced and are not intended for use in determining dimensions of core specimens for other tests.
5.3 These test methods provide standard methods of obtaining the core thickness of flat sandwich core materials, and provide a basis for determining average thickness dimensions. The thickness properties derived may be used in design properties, material specifications, research and development applications, and quality assurance.
5.4 Factors that influence core thickness measurement and shall therefore be reported include the following: core material through-thickness rigidity, surface roughness, specimen geometry (including warpage), specimen preparation, methods of dimensional measurement, specimen conditioning, and moisture content during dimensional measurements.
SCOPE
1.1 These test methods cover plant manufacturing procedures for measuring the thickness of flat sandwich cores. Permissible core material forms include those with continuous bonding surfaces (such as balsa wood and foams) as well as those with discontinuous bonding surfaces (such as honeycomb). The two test methods covered include the following:
1.1.1 Test Method A—Roller-Type Thickness Tester.
1.1.2 Test Method B—Disk-Type Thickness Tester.
Note 1: These test methods are designed for measuring thickness of core as it is produced and are not intended for use in determining dimensions of core specimens for other tests.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.2.1 Within the text the inch-pound units are shown in brackets.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
Frequently Asked Questions
D30.09 is a Technical Committee within ASTM International. It is named "Sandwich Construction". This committee has published 120 standards.
D30.09 develops ASTM standards in the area of Information technology. Currently, there are 120 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.