G02 - Wear and Erosion
The promotion of knowledge, stimulation of research, formulation of terminology, guides, practices, and development of standard methods of testing data analysis. The activities relate to wear, friction, and erosion, which may include forms of surface damage of materials and structures. The areas of interest of the Committee shall be the response of solids to mechanical interactions that occur due to relative motion between a solid material and a contacting substance or substances. This includes surface-to-surface or particle-to-surface sliding or rubbing, flow of fluids or slurries, impingement by liquid jets, drops, or solid particles, and cavitation of contacting liquids. These phenomena sometimes coexist, interact, or overlap with somewhat related phenomena, such as corrosion or lubrication. Where applicable and appropriate, the work of the Committee will be coordinated with other ASTM committees and other organizations having mutual interests, including ASTM Committees G01 on Corrosion of Metals and D02 on Petroleum Products and Lubricants, ASMI, ASME, SAE, STLE, ISO, and others.
Wear and Erosion
The promotion of knowledge, stimulation of research, formulation of terminology, guides, practices, and development of standard methods of testing data analysis. The activities relate to wear, friction, and erosion, which may include forms of surface damage of materials and structures. The areas of interest of the Committee shall be the response of solids to mechanical interactions that occur due to relative motion between a solid material and a contacting substance or substances. This includes surface-to-surface or particle-to-surface sliding or rubbing, flow of fluids or slurries, impingement by liquid jets, drops, or solid particles, and cavitation of contacting liquids. These phenomena sometimes coexist, interact, or overlap with somewhat related phenomena, such as corrosion or lubrication. Where applicable and appropriate, the work of the Committee will be coordinated with other ASTM committees and other organizations having mutual interests, including ASTM Committees G01 on Corrosion of Metals and D02 on Petroleum Products and Lubricants, ASMI, ASME, SAE, STLE, ISO, and others.
General Information
SIGNIFICANCE AND USE
5.1 Guide G115 lists a number of ASTM International standards that use the inclined plane test rig to measure the static coefficient of specific tribosystems. This guide applies to any material couple that can be made into test specimens; one being in the form of a rider and the other a plane that can be angled to produce motion of the rider on the plane. Footwear on walkway surfaces is an example of a very important application. Flooring surfaces that are slippery to various types of footwear can produce accidents and testing should be done on candidate flooring surfaces and candidate shoe soles and heels to quantify their relative slip resistance. This guide shows how an inclined plane can be used to make such a comparison.
5.2 The inclined plane method is also very useful in machine design in which parts of components shall slide unassisted down chutes and the like. An inclined plane test can be used to determine the chute angle that is needed to allow motion on all parts that are placed on the chute. The applications are numerous.
SCOPE
1.1 This guide is intended to standardize the use of an inclined plane testing device to measure the static (breakaway) coefficient of friction between two bodies. One body is in the form of a small “rider” (few centimeters) and the other a rectangular flat plane (50 mm to 75 mm by 400 mm). The rider is placed on the plane and the plane is inclined at an angle to produce motion of the rider. The tangent of the angle at which macroscopic motion of the rider initiates on the angled plane is the breakaway or static coefficient of friction for that sliding couple.
1.2 Units—The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide5 pagesEnglish language
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The amount of wear in any system will, in general, depend upon the number of system factors such as the applied load, machine characteristics, sliding speed, sliding distance, the environment, and the material properties. The value of any wear test method lies in predicting the relative ranking of material combinations. Since the pin-on-disk test method does not attempt to duplicate all the conditions that may be experienced in service (for example, lubrication, load, pressure, contact geometry, removal of wear debris, and presence of corrosive environment), there is no insurance that the test will predict the wear rate of a given material under conditions differing from those in the test.
5.2 The use of this test method will fall in one of two categories: (1) the test(s) will follow all particulars of the standard, and the results will have been compared to the ILS data (Table 2), or (2) the test(s) will have followed the procedures/methodology of Test Method G99 but applied to other materials or using other parameters such as load, speed, materials, etc., or both. In this latter case, the results cannot be compared to the ILS data (Table 2). Further, it must be clearly stated what choices of test parameters/materials were chosen.
SCOPE
1.1 This test method covers a laboratory procedure for determining the wear of materials and friction during sliding using a pin-on-disk apparatus. Materials are tested in pairs under nominally non-abrasive conditions. The principal areas of experimental attention in using this type of apparatus to measure wear are described.
1.2 This test method standard uses a specific set of test parameters (load, sliding speed, materials, etc.) that were then used in an interlaboratory study (ILS), the results of which are given here (Tables 1 and 2). (This satisfies the ASTM form in that “The directions for performing the test should include all of the essential details as to apparatus, test specimen, procedure, and calculations needed to achieve satisfactory precision and bias.”) Any user should report that they “followed the requirements of ASTM G99,” where that is true.
1.3 Now it is often found in practice that users may follow all instructions given here, but choose other test parameters, such as load, speed, materials, environment, etc., and thereby obtain different test results. Such a use of this standard is encouraged as a means to improve wear testing methodology. However, it must be clearly stated in any report that, while the directions and protocol in Test Method G99 were followed (if true), the choices of test parameters were different from Test Method G99 values, and the test results were therefore also different from the Test Method G99 results. This use should be described as having “followed the procedure of ASTM G99.” All test parameters that were used in such case must be stated.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is designed to rank material couples in their resistance to the failure mode caused by galling and not merely to classify the surface appearance of sliding surfaces.
5.2 This test method should be considered when damaged (galled) surfaces render components non-serviceable. Experience has shown that galling is most prevalent in sliding systems that are slow moving and operate intermittently. The galling and seizure of threaded components is a classic example which this test method most closely simulates.
5.3 Other galling-prone examples include: sealing surfaces of value trim which may leak excessively due to galling; and pump wear rings that may function ineffectively due to galling.
5.4 If the equipment continues to operate satisfactorily and loses dimension gradually, then mechanical wear should be evaluated by a different test such as the crossed cylinder Test Method (see Test Method G83). Chain belt pins and bushings are examples of this type of problem.
5.5 This test method should not be used for quantitative or final design purposes since many environmental factors influence the galling performance of materials in service. Lubrication, alignment, stiffness and geometry are only some of the factors that can affect how materials perform. This test method has proven valuable in screening materials for prototypical testing that more closely simulates actual service conditions.
SCOPE
1.1 This test method covers a laboratory test which ranks the galling resistance of material couples. Most galling studies have been conducted on bare metals and alloys; however, non-metallics, coatings, and surface modified alloys may also be evaluated by this test method.
1.2 This test method is not designed for evaluating the galling resistance of material couples sliding under lubricated conditions because galling usually will not occur under lubricated sliding conditions using this test method.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is intended to simulate the slip of a flexible web on a roller in a machine or tribosystem that conveys web materials. Flexible webs such as plastic sheeting, paper, elastomers, metal foils, and cloth are often transported in manufacturing processes by combinations of driving and idler rollers. The friction characteristics of the web/roller interface often affects the web transport process. If the web/roller friction is too low, the web can slip on the rollers and be damaged or damage the roller. High friction on the other hand, can lead to steering problems and overloading of driving motors.
5.2 This test method can be used to rank rollers for their ability to resist slip versus a particular web material (high friction). Conversely this test method can assess web materials or web surface coatings such as waxes and lubricants. In this latter case, the goal may be a low-friction product made from a web (film, magnetic media, paper, and so forth).
5.3 If a tribosystem involves transport of a flexible web on a roller, this is an appropriate test to use to measure the friction characteristics of the roller/web couple.
SCOPE
1.1 This test method covers the simulation of a roller/web transport tribosystem and the measurement of the static and kinetic coefficient of friction of the web/roller couple when sliding occurs between the two. The objective of this test method is to provide users with web/roller friction information that can be used for process control, design calculations, and for any other function where web/roller friction needs to be known.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Many web materials do not convey satisfactorily in manufacture or work, or both, as intended in service unless their surface contains a very thin layer of lubricant in the form of a wax, particulate, thin film coating, or fluid. It is often very expensive and time consuming to use surface chemical analysis techniques to quantify the presence of these films. A simple friction test like this one performs this function.
5.2 This test has been used for over twenty years to detect the presence of lubricants on the surface of photographic films at various stages in manufacture. In this instance the surfaces are lubricated with waxes and this test reliably detects if the wax is present. It is not used to quantify the amount of wax, only if it is present. This test can be used as a quality test to make sure that a lubricant is present. Test samples are normally compared with an unlubricated reference specimen. The coefficient of friction of the test samples is compared with the coefficient of friction of the unlubricated reference specimens to determine if a lubricant is present.
SCOPE
1.1 This test method has been used since 1988 as an ANSI/ISO standard test for determination of lubrication on processed photographic films. Its purpose was to determine the presence of process-surviving lubricants on photographic films. It is the purpose of this test method to expand the applicability of this test method to other flexible webs that may need lubrication for suitable performance. This test measures the breakaway (static) coefficient of friction of a metal rider on the web by the inclined plane method. The objective of the test is to determine if a web surface has a lubricant present or not. It is not intended to assign a friction coefficient to a material. It is not intended to rank lubricants.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method may be used to estimate the relative resistances of materials to cavitation erosion, as may be encountered for instance in pumps, hydraulic turbines, valves, hydraulic dynamometers and couplings, bearings, diesel engine cylinder liners, ship propellers, hydrofoils, internal flow passages, and various components of fluid power systems or fuel systems of diesel engines. It can also be used to compare erosion produced by different liquids under the conditions simulated by the test. Its general applications are similar to those of Test Method G32.
5.2 In this test method cavitation is generated in a flowing system. Both the velocity of flow which causes the formation of cavities and the chamber pressure in which they collapse can be changed easily and independently, so it is possible to study the effects of various parameters separately. Cavitation conditions can be controlled easily and precisely. Furthermore, if tests are performed at constant cavitation number (σ), it is possible, by suitably altering the pressures, to accelerate or slow down the testing process (see 11.2 and Fig. A2.2).
5.3 This test method with standard conditions should not be used to rank materials for applications where electrochemical corrosion or solid particle impingement plays a major role. However, it could be adapted to evaluate erosion-corrosion effects if the appropriate liquid and cavitation number, for the service conditions of interest, are used (see 11.1).
5.4 For metallic materials, this test method could also be used as a screening test for applications subjected to high-speed liquid drop impingement, if the use of Practice G73 is not feasible. However, this is not recommended for elastomeric coatings, composites, or other nonmetallic aerospace materials.
5.5 The mechanisms of cavitation erosion and liquid impingement erosion are not fully understood and may vary, depending on the detailed nature, scale, and intensity of the liquid/solid interaction...
SCOPE
1.1 This test method covers a test that can be used to compare the cavitation erosion resistance of solid materials. A submerged cavitating jet, issuing from a nozzle, impinges on a test specimen placed in its path so that cavities collapse on it, thereby causing erosion. The test is carried out under specified conditions in a specified liquid, usually water. This test method can also be used to compare the cavitation erosion capability of various liquids.
1.2 This test method specifies the nozzle and nozzle holder shape and size, the specimen size and its method of mounting, and the minimum test chamber size. Procedures are described for selecting the standoff distance and one of several standard test conditions. Deviation from some of these conditions is permitted where appropriate and if properly documented. Guidance is given on setting up a suitable apparatus, test and reporting procedures, and the precautions to be taken. Standard reference materials are specified; these must be used to verify the operation of the facility and to define the normalized erosion resistance of other materials.
1.3 Two types of tests are encompassed, one using test liquids which can be run to waste, for example, tap water, and the other using liquids which must be recirculated, for example, reagent water or various oils. Slightly different test circuits are required for each type.
1.4 This test method provides an alternative to Test Method G32. In that method, cavitation is induced by vibrating a submerged specimen at high frequency (20 kHz) with a specified amplitude. In the present method, cavitation is generated in a flowing system so that both the jet velocity and the downstream pressure (which causes the bubble collapse) can be varied independently.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to addres...
- Standard17 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is designed to rank material couples, surface treatments, and lubricants by CFT and in their resistance to adhesive wear. Since adhesive wear is a complex phenomenon and stochastic in nature, it is essential to evaluate surfaces to confirm the presence of adhesion.
5.2 This test method should be considered when evaluating the impact of changes in a process or application that is prone to adhesive wear, including any combination of scoring, galling, and plowing. These modes of failure commonly occur under sliding contact, at high contact stress, and, when applicable, at lubricant starvation.
5.3 The TCT is often used to evaluate the ability of material couples, surface treatments, coatings, and lubricants to prevent or reduce adhesive wear in metalworking operations including deep drawing, extrusion, and pipe bending. Other applications in which the test may be effective are loader bucket bushings, gear teeth at startup, and low-clearance pumps.
5.4 This test method is best used as a comparative screening tool. The ranking of performance produced by the TCT correlates well with the ranking in many applications.3 However, since the test is a bench test and not directly reproducing any specific application, TCT results should be only used as an indicator of the tendency for adhesive wear to occur. TCT is a useful screening test for comparing the effectiveness of material couples, surface treatments, coatings, and lubricant formulations before process testing and field trials.
SCOPE
1.1 This test method covers laboratory procedures for determining the coefficient of friction (COF) and resistance of materials to adhesion under flat sliding using the twist compression test (TCT). This test method ranks material couples, surface treatments, coatings, and lubricant combinations by COF and their resistance to adhesion.
1.2 The time until adhesion for the materials under the test conditions are reported and used to quantify the tribocouple’s adhesion resistance and susceptibility to galling or scuffing. Systems of higher adhesion resistance will give longer time until failure.
1.3 The coefficient of friction values averaged between the test reaching full test pressure and the time of the onset of adhesion or the end of tests run for a predetermined time period are recorded. Systems are ranked by their average coefficients of friction before adhesion occurs.
1.4 Units—The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard except psi and pounds in Table 1.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The significance of this test method in any overall measurement program directed toward a service application will depend on the relative match of test conditions to the conditions of the service application.
5.2 This test method seeks only to prescribe the general test procedure and method of calculating and reporting data. The choice of test operating parameters is left to the user. A fixed amount of sliding distance must be used because wear is usually non-linear with distance in this test.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of materials to sliding wear. The test utilizes a block-on-ring friction and wear testing machine to rank pairs of materials according to their sliding wear characteristics under various conditions.
1.2 An important attribute of this test is that it is very flexible. Any material that can be fabricated into, or applied to, blocks and rings can be tested. Thus, the potential materials combinations are endless. However, the interlaboratory testing has been limited to metals. In addition, the test can be run with various lubricants, liquids, or gaseous atmospheres, as desired, to simulate service conditions. Rotational speed and load can also be varied to better correspond to service requirements.
1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses are for information only. Wear test results are reported as the volume loss in cubic millimetres for both the block and ring. Materials of higher wear resistance will have lower volume loss.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard11 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test is useful for screening materials for use in tools that are subjected to abrasion from the material that is being machined, worked, or formed. It has been used to screen tool steels for punch press dies, hard-facings for earth-moving machinery, and wear coatings. This test apparatus is simpler to build and use than those used in the Test Method G132 abrasion test which, like this test, uses a fixed abrasive counterface to abrade a test material.
5.2 The one-hour test is intended for metals and materials that are softer than hardened steel (67 HRC), but may be applied to harder materials.
SCOPE
1.1 This test method covers ranking rigid engineering materials for abrasion resistance in rubbing against aluminum oxide abrasive finishing tape. Though most solids can be tested, this test method addresses its use for metals, and coatings applied to metals.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is designed to simulate the geometry and motions that are experienced in many types of rubbing components whose normal operation results in periodic reversals in the direction of relative sliding. The wear resulting from this mode of movement may differ from that experienced by the same materials sliding continuously in only one direction (unidirectional sliding, for example, using Test Method G99) even for comparable durations of contact. This is particularly true for liquid-lubricated tests where the reversal of motion means that the entrainment velocity transitions through zero but also in unlubricated tests in which stress reversal occurs. The normal load(s) and sliding speed(s) to be used during testing are to be determined by the severity of the proposed application or purpose of the testing. Either of two sets of testing conditions (designated Procedures A and B) may be used.
SCOPE
1.1 This test method covers laboratory procedures for determining the sliding wear of ceramics, metals, and other candidate wear-resistant materials using a linear, reciprocating ball-on-flat plane geometry. The direction of the relative motion between sliding surfaces reverses in a periodic fashion such that the sliding occurs back and forth and in a straight line. The principal quantities of interest are the wear volumes of the contacting ball and flat specimen materials; however, the coefficient of kinetic friction may also be measured using the method described. This test method encompasses both unlubricated and lubricated testing procedures. The scope of this test method does not include testing in corrosive or chemically aggressive environments or extremes of temperature and humidity.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SCOPE
1.1 The terms and their definitions given herein represent terminology relating to wear and erosion of solid bodies due to mechanical interactions such as occur with cavitation, impingement by liquid jets or drops or by solid particles, or relative motion against contacting solid surfaces or fluids. This scope interfaces with but generally excludes those processes where material loss is wholly or principally due to chemical action and other related technical fields as, for instance, lubrication.
1.2 This terminology is not exhaustive; the absence of any particular term from this collection does not necessarily imply that its use within this scope is discouraged. However, the terms given herein are the recommended terms for the concepts they represent unless otherwise noted.
1.3 Certain general terms and definitions may be restricted and interpreted, if necessary, to make them particularly applicable to the scope as defined herein.
1.4 The purpose of this terminology is to encourage uniformity and accuracy in the description of test methods and devices and in the reporting of test results in relation to wear and erosion.
Note 1: All terms are listed alphabetically. When a subsidiary term is defined in conjunction with the definition of a more generic term, an alphabetically-listed cross-reference is provided.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test guide provides a means to quantify the abrasion resistance of material surfaces, and may be related to end-use performance, or used to comparatively rank material performance, or both. The resistance of material surfaces to abrasion, as measured on a testing machine in the laboratory, is generally only one of several factors contributing to wear performance as experienced in the actual use of the material. Other factors may need to be considered in any calculation of predicted life from specific abrasion data.
5.2 The resistance of material surfaces to abrasion may be affected by factors including test conditions; type of abradant; pressure between the specimen and abradant; mounting or tension of the specimen; and type, kind, or amount of finishing materials.
5.3 Abrasion tests utilizing the rotary platform abraser may be subject to variation due to changes in the abradant during the course of specific tests. Depending on abradant type and test specimen, the abrading wheel surface may change (that is, become clogged) due to the pick-up of finishing or other materials from test specimens. To reduce this variation, the abrading wheels should be resurfaced at regularly defined intervals. See Appendix X2.
5.4 When evaluating resistance to abrasion of two or more coatings, other factors may need to be considered for an accurate comparison. Flexible coatings that include air entrainment bubbles may result in less mass loss. Coatings that include fillers may result in greater mass loss but have less change in coating thickness or less mass loss but have greater change in coating thickness. Coatings that include aggregates or particulates may generate wear debris that is not removed by the vacuum and contribute to the break-down of the coating. Coatings that have a hardness value greater than the abrasive wheel may cause the abrasive wheel to break down faster and require more wear cycles to generate measureable wear. Examples of coatings that may be...
SCOPE
1.1 This guide covers and is intended to assist in establishing procedures for conducting wear tests of rigid or flexible materials utilizing the rotary platform abraser.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—Non-SI units are used when stating rotational speed.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide11 pagesEnglish language
- Guide11 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The Miller Number5 is an index of the relative abrasivity of slurries. Its primary purpose is to rank the abrasivity of slurries in terms of the wear of a standard reference material. The wear damage on the standard wear block is worse as the Miller Number gets higher.
5.2 The SAR Number is an index of the relative abrasion response of materials as tested in any particular slurry of interest. The SAR Number is a generalized form of the Miller Number applicable to materials other than the reference material used for the Miller Number determination. A major purpose is to rank construction materials for use in a system for pumping and fluid handling equipment for a particular slurry. It can also be used to rank the abrasivity of various slurries against any selected construction material other than the reference material specified for a Miller Number determination. The slurry damage on the specimen of material being tested is worse as the SAR Number gets higher.
5.3 Experience has shown that slurries with a Miller Number or a SAR Number of approximately 50 or lower can be pumped with minor abrasive damage to the system. Above a number of 50, precautions must be observed and greater damage from abrasion is to be expected. Accordingly, the Miller Number and the SAR Number provide information about the slurry or the material that may be useful in the selection of pumps and other equipment and to predict the life expectancy of liquid-end parts of the pumps involved.
5.4 The SAR Number can be used to determine the most suitable materials for certain slurry systems.
SCOPE
1.1 This test method covers a single laboratory procedure that can be used to develop data from which either the relative abrasivity of any slurry (Miller Number) or the response of different materials to the abrasivity of different slurries (SAR Number), can be determined.
1.2 The test data obtained by this procedure is used to calculate either a number related to the rate of mass loss of duplicate standard-shaped 27 % chromium iron wear blocks when run for a period of time in the slurry of interest (Miller Number), or to calculate a number related to the rate of mass loss (converted to volume loss) of duplicate standard-shaped wear specimens of any material of interest when run for a period of time in any slurry of interest (SAR Number).
1.3 The requirement for a finished flat wearing surface on the test specimen for a SAR Number test may preclude application of the procedure where thin (0.051 mm to 0.127 mm), hard, wear-resistant coatings will not allow for surface finishing. The 6 h total duration of the SAR Number Test may not allow establishment of a consistent rate-of-mass-loss of the unfinished surface.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard21 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Erosion Environments—This test method may be used for evaluating the erosion resistance of materials for service environments where solid surfaces are subjected to repeated impacts by liquid drops or jets. Occasionally, liquid impact tests have also been used to evaluate materials exposed to a cavitating liquid environment. The test method is not intended nor applicable for evaluating or predicting the resistance of materials against erosion due to solid particle impingement, due to “impingement corrosion” in bubbly flows, due to liquids or slurries “washing” over a surface, or due to continuous high-velocity liquid jets aimed at a surface. For background on various forms of erosion and erosion tests, see Refs (1) through (2).4 Ref (3) is an excellent comprehensive treatise.
5.2 Discussion of Erosion Resistance—Liquid impingement erosion and cavitation erosion are, broadly speaking, similar processes and the relative resistance of materials to them is similar. In both, the damage is associated with repeated, small-scale, high-intensity pressure pulses acting on the solid surface. The precise failure mechanisms in the solid have been shown to differ depending on the material, and on the detailed nature, scale, and intensity of the fluid-solid interactions (Note 1). Thus, “erosion resistance” should not be regarded as one precisely-definable property of a material, but rather as a complex of properties whose relative importance may differ depending on the variables just mentioned. (It has not yet been possible to successfully correlate erosion resistance with any independently measurable material property.) For these reasons, the consistency between relative erosion resistance as measured in different facilities or under different conditions is not very good. Differences between two materials of say 20 % or less are probably not significant: another test might well show them ranked in reverse order. For bulk materials such as metals and structural plastics, the...
SCOPE
1.1 This test method covers tests in which solid specimens are eroded or otherwise damaged by repeated discrete impacts of liquid drops or jets. Among the collateral forms of damage considered are degradation of optical properties of window materials, and penetration, separation, or destruction of coatings. The objective of the tests may be to determine the resistance to erosion or other damage of the materials or coatings under test, or to investigate the damage mechanisms and the effect of test variables. Because of the specialized nature of these tests and the desire in many cases to simulate to some degree the expected service environment, the specification of a standard apparatus is not deemed practicable. This test method gives guidance in setting up a test, and specifies test and analysis procedures and reporting requirements that can be followed even with quite widely differing materials, test facilities, and test conditions. It also provides a standardized scale of erosion resistance numbers applicable to metals and other structural materials. It serves, to some degree, as a tutorial on liquid impingement erosion.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard19 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The practical life of an internal combustion engine is most often determined by monitoring its oil consumption. Excessive oil consumption is cause for engine repair or replacement and can be symptomatic of excessive wear of the piston ring or the cylinder bore or both. More wear-resistant materials of construction can extend engine life and reduce cost of operation. Although components made from more wear-resistant materials can be tested in actual operating engines, such tests tend to be expensive and time consuming, and they often lead to variable results because of the difficulty in controlling the operating environment. Although bench-scale tests do not simulate every aspect of a fired engine, they are used for cost-effective initial screening of candidate materials and lubricants. The test parameters for those tests are selected by the investigator, but the end result is a pair of worn specimens whose degree of wear needs to be accurately measured. The use of curved specimens, like segments of crowned piston rings, presents challenges for precise wear measurement. Weight loss or linear measurements of lengths and widths of wear scars may not provide sufficient accuracy to discriminate between small differences in wear. This guide is intended to address that problem.
SCOPE
1.1 This guide describes a profiling method for use accurately measuring the wear loss of compound-curved (crowned) piston ring specimens that run against flat counterfaces. It does not assume that the wear scars are ideally flat, as do some alternative measurement methods. Laboratory-scale wear tests have been used to evaluate the wear of materials, coatings, and surface treatments that are candidates for piston rings and cylinder liners in diesel engines or spark ignition engines. Various loads, temperatures, speeds, lubricants, and durations are used for such tests, but some of them use a curved piston ring segment as one sliding partner and a flat or curved specimen (simulating the cylinder liner) as its counterface. The goal of this guide is to provide more accurate wear measurements than alternative approaches involving weight loss or simply measuring the length and width of the wear marks.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The efficiency and fuel economy of spark ignition and diesel engines is affected in part by the friction between moving parts. Although no reliable, in situ friction measurements exist for fired internal combustion engines, it has been estimated that at least half of the friction losses in such engines are due to those at the ring and liner interface. This test method involves the use of a reciprocating sliding arrangement to simulate the type of oscillating contact that occurs between a piston ring and its mating cylinder bore surface near the top-dead-center position in the cylinder where most severe surface contact conditions occur. There are many types of engines and engine operating environments; therefore, to allow the user the flexibility to tailor this test to conditions representative of various engines, this standard test method allows flexibility in selecting test loads, speeds, lubricants, and durations of testing. Variables that can be adjusted in this procedure include: normal force, speed of oscillation, stroke length, duration of testing, temperature of testing, method of specimen surface preparation, and the materials and lubricants to be evaluated. Guidance is provided here on the set-up of the test, the manner of specimen fixturing and alignment, the selection of a lubricant to simulate conditioned oil characteristics (for a diesel engine), and the means to run-in the ring specimens to minimize variability in test results.
5.2 Engine oil spends the majority of its operating lifetime in a state that is representative of use-conditioned oil. That is, fresh oil is changed by exposure to the heat, chemical environment, and confinement in lubricated contact. It ages, changing viscosity, atomic weight, solids content, acidity, and chemistry. Conducting piston ring and cylinder liner material evaluations in fresh, non-conditioned oil is therefore unrealistic for material screening. But additive-depleted, used oil can result in high wear and corros...
SCOPE
1.1 This test method covers procedures for conducting laboratory bench-scale friction tests of materials, coatings, and surface treatments intended for use in piston rings and cylinder liners in diesel or spark-ignition engines. The goal of this procedure is to provide a means for preliminary, cost-effective screening or evaluation of candidate ring and liner materials. A reciprocating sliding arrangement is used to simulate the contact that occurs between a piston ring and its mating liner near the top-dead-center position in the cylinder where liquid lubrication is least effective, and most wear is known to occur. Special attention is paid to specimen alignment, running-in, and lubricant condition.
1.2 This test method does not purport to simulate all aspects of a fired engine’s operating environment, but is intended to serve as a means for preliminary screening for assessing the frictional characteristics of candidate piston ring and liner material combinations in the presence of fluids that behave as use-conditioned engine oils. Therefore, it is beyond the scope of this test method to describe how one might establish correlations between the described test results and the frictional characteristics of rings and cylinder bore materials for specific engine designs or operating conditions.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International ...
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The extraction of minerals from the Earth’s crust usually requires fracturing rock with tools made from metals, which have been clad, overlaid, or coated in some fashion with high hardness or wear-resistant materials, or both. Drilling, crushing, and moving rock involves high-stress abrasion on the surfaces that contact the rock. The stresses are high enough to crush or fracture the rock. This test method simulates this condition, and it is used to screen new materials for these types of applications. It can also be used as a quality control tool for materials destined for high-stress abrasion applications: slurry pumps, comminution equipment, recycling choppers, demolition equipment, etc.
5.2 Most abrasion tests use low-stress abrasion. The abrasive stays relatively intact during testing. High-stress abrasion simulates applications where the force between an abrasive substance and a tool/component will be high enough to crush the abrasive. If this describes an application under study, then this may be an appropriate test method to use.
SCOPE
1.1 This test method was developed for ranking the high-stress abrasion resistance of cemented carbides, but it has been successfully used on ceramics, cermets, and metal matrix hardfacings with a hardness over 55 Rockwell hardness, C scale (HRC). The feature of this test method that discriminates it from other abrasion tests is that the abrasive is forced against the test specimen with a steel wheel with sufficient force to cause fracture of the abrasive particles. Some abrasion tests use rubber wheels to force abrasive against test surfaces (Test Methods G65 and G105). A rubber wheel produces low-stress abrasion while a steel wheel produces high-stress abrasion.
1.2 In summary, this is a high-stress laboratory abrasion test for hard materials using a water slurry of aluminum oxide particles as the abrasive medium and a rotating steel wheel to force the abrasive across a flat test specimen in line contact with the rotating wheel immersed in the slurry.
1.3 The values stated in SI units are to be regarded as standard.
1.3.1 Exceptions—Subsection 4.4 and Table 1 use abrasive grit designations for particle size. The value given in parentheses is nominal dimension in micrometers based on sieve designation (Specification E11) and provided for information only. Subsection 6.2 uses the Rockwell hardness, B scale (HRB) as the standard unit of measure for hardness. In 6.4, 7.6, 7.7, and Table 1, rpm is the standard unit of measure for rotational speed.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The severity of abrasive wear in any system will depend upon the abrasive particle size, shape, and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this practice these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 3). The value of the practice lies in predicting the relative ranking of various materials of construction in an abrasive environment. Since the practice does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact, or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. Its value lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the dry sand/rubber wheel test. It is the intent of this test method to produce data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres for the particular test procedure specified. Materials of higher abrasion resistance will have a lower volume loss.
Note 1: In order to attain uniformity among laboratories, it is the intent of this test method to require that volume loss due to abrasion be reported only in the metric system as cubic millimetres. 1 mm3 = 6.102 × 10−5 in.3.
1.3 This test method covers five recommended procedures which are appropriate for specific degrees of wear resistance or thicknesses of the test material.
1.3.1 Procedure A—This is a relatively severe test which will rank metallic materials on a wide volume loss scale from low to extreme abrasion resistance. It is particularly useful in ranking materials of medium to extreme abrasion resistance.
1.3.2 Procedure B—A short-term variation of Procedure A. It may be used for highly abrasive resistant materials but is particularly useful in the ranking of medium- and low-abrasive-resistant materials. Procedure B should be used when the volume–loss values developed by Procedure A exceeds 100 mm3.
1.3.3 Procedure C—A short-term variation of Procedure A for use on thin coatings.
1.3.4 Procedure D—This is a lighter load variation of Procedure A which is particularly useful in ranking materials of low-abrasion resistance. It is also used in ranking materials of a specific generic type or materials which would be very close in the volume loss rates as developed by Procedure A.
1.3.5 Procedure E—A short-term variation of Procedure B that is useful in the ranking of materials with medium- or low-abrasion resistance.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard14 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Wear and corrosion can involve a number of mechanical and chemical processes. The combined action of these processes can result in significant mutual interaction beyond the individual contributions of mechanical wear and corrosion (1-5).4 This interaction among abrasion, rubbing, impact and corrosion can significantly increase total material losses in aqueous environments, thus producing a synergistic effect. Reduction of either the corrosion or the wear component of material loss may significantly reduce the total material loss. A practical example may be a stainless steel that has excellent corrosion resistance in the absence of mechanical abrasion, but readily wears and corrodes when abrasive particles remove its corrosion-resistant passive film. Quantification of wear/corrosion synergism can help guide the user to the best means of lowering overall material loss. The procedures outlined in this guide cannot be used for systems in which any corrosion products such as oxides are left on the surface after a test, resulting in a possible weight gain.
SCOPE
1.1 This guide covers and provides a means for computing the increased wear loss rate attributed to synergism or interaction that may occur in a system when both wear and corrosion processes coexist. The guide applies to systems in liquid solutions or slurries and does not include processes in a gas/solid system.
1.2 This guide applies to metallic materials and can be used in a generic sense with a number of wear/corrosion tests. It is not restricted to use with approved ASTM test methods.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method may be used to estimate the relative resistance of materials to cavitation erosion as may be encountered, for instance, in pumps, hydraulic turbines, hydraulic dynamometers, valves, bearings, diesel engine cylinder liners, ship propellers, hydrofoils, and in internal flow passages with obstructions. An alternative method for similar purposes is Test Method G134, which employs a cavitating liquid jet to produce erosion on a stationary specimen. The latter may be more suitable for materials not readily formed into a precisely shaped specimen. The results of either, or any, cavitation erosion test should be used with caution; see 5.8.
5.2 Some investigators have also used this test method as a screening test for materials subjected to liquid impingement erosion as encountered, for instance, in low-pressure steam turbines and in aircraft, missiles or spacecraft flying through rainstorms. Test Method G73 describes another testing approach specifically intended for that type of environment.
5.3 This test method is not recommended for evaluating elastomeric or compliant coatings, some of which have been successfully used for protection against cavitation or liquid impingement of moderate intensity. This is because the compliance of the coating on the specimen may reduce the severity of the liquid cavitation induced by its vibratory motion. The result would not be representative of a field application, where the hydrodynamic generation of cavitation is independent of the coating.
Note 1: An alternative approach that uses the same basic apparatus, and is deemed suitable for compliant coatings, is the “stationary specimen” method. In that method, the specimen is fixed within the liquid container, and the vibrating tip of the horn is placed in close proximity to it. The cavitation “bubbles” induced by the horn (usually fitted with a highly resistant replaceable tip) act on the specimen. While several investigators have used this approach (see X4.2....
SCOPE
1.1 This test method covers the production of cavitation damage on the face of a specimen vibrated at high frequency while immersed in a liquid. The vibration induces the formation and collapse of cavities in the liquid, and the collapsing cavities produce the damage to and erosion (material loss) of the specimen.
1.2 Although the mechanism for generating fluid cavitation in this method differs from that occurring in flowing systems and hydraulic machines (see 5.1), the nature of the material damage mechanism is believed to be basically similar. The method therefore offers a small-scale, relatively simple and controllable test that can be used to compare the cavitation erosion resistance of different materials, to study in detail the nature and progress of damage in a given material, or—by varying some of the test conditions—to study the effect of test variables on the damage produced.
1.3 This test method specifies standard test conditions covering the diameter, vibratory amplitude and frequency of the specimen, as well as the test liquid and its container. It permits deviations from some of these conditions if properly documented, that may be appropriate for some purposes. It gives guidance on setting up a suitable apparatus and covers test and reporting procedures and precautions to be taken. It also specifies standard reference materials that must be used to verify the operation of the facility and to define the normalized erosion resistance of other test materials.
1.4 A history of this test method is given in Appendix X4, followed by a comprehensive bibliography.
1.5 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to...
- Standard20 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is designed to rank material couples in their resistance to the failure mode caused by galling and not merely to classify the surface appearance of sliding surfaces.
5.2 This test method has been shown to have higher repeatability than Test Method G98 in determining the galling resistance. Test Method G98 can be used for initial ranking of galling resistance.
5.3 This test method should be considered when damaged (galled) surfaces render components non-serviceable. Experience has shown that galling is most prevalent in sliding systems that are slow moving and operate intermittently. The galling and seizure of threaded components is a classic example that this test method most closely simulates.
5.4 Other galling-prone examples include: sealing surfaces of valves that may leak excessively due to galling and pump wear rings that may function ineffectively due to galling.
5.5 If the equipment continues to operate satisfactorily and loses dimension gradually, then galling is not present, and the wear should be evaluated by a different test method.
5.6 This test method should not be used for quantitative or final design purposes, since many environmental factors influence the galling performance of materials in service. Lubrication, alignment, stiffness, and geometry are only some of the factors that can affect how materials perform. This test method has proven valuable in screening materials for prototypical testing that more closely simulates actual service conditions.
SCOPE
1.1 This test method covers a laboratory test that ranks the galling resistance of material couples using a quantitative measure. Bare metals, alloys, nonmetallic materials, coatings, and surface modified materials may be evaluated by this test method.
1.2 This test method is not designed for evaluating the galling resistance of material couples sliding under lubricated conditions, because galling usually will not occur under lubricated sliding conditions using this test method.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Fretting wear and corrosion are potential serviceability factors in many machines. They have always been factors in shipping finished goods by truck or rail. Packing materials rubbing on a product in transit can make the product unsalable. Beverage cans and food cans can lose their trade dress and consumers often equate container damage to content damage.
5.2 Clamping surfaces on injection molds are damaged by fretting motions on clamping. This damage is a significant cause for mold replacement.
5.3 Machines in shipment are subject to fretting damage in the real area of contact of the bearings on the machines.
5.4 Operating vibration and movement of mechanically clamped components, like screwed assemblies, can produce damage on the clamped faces and other faces that affects machine function or use. Many times fretting damage appears in the form of pits, which are stress concentrators that can lead to mechanical fractures.
5.5 Electrical contacts in any device that is subject to vibration are susceptible to failure (open circuit) due to fretting damage at real areas of contact.
5.6 This test method is intended to be used to identify mating couples that may be less prone to fretting damage than others. This information in turn is used to select materials of construction or surface treatments that are less prone to fretting damage for applications where fretting conditions are known or perceived to exist.
5.7 When using this test method to screen candidate material pairs for a specific application, the user should ensure that the prescribed geometry and test conditions described in Sections 6 – 8 adequately simulate the intended end use. The rationale for any deviations from the prescribed test conditions, if any, shall be explained in the test report and, accordingly, the user shall report that they used a modified version of the standard.
SCOPE
1.1 This test method may be used for either fundamental or applications-oriented studies of fretting damage. Accordingly, data from these tests may be used to rank the wear resistance of candidate material couples for certain types of machine components whose service life is limited by fretting.
1.2 This test method uses a tribological bench test apparatus with a mechanism or device that will produce the necessary relative motion between a contacting hemispherical rider and a flat counterface. The rider is pressed against the flat counterface with a loading mass. The test method is intended for use in room temperature air. Other configurations or test parameters may be needed to investigate fretting in the presence of lubricants or other environments.
1.3 The purpose of this test method is to rub two solid surfaces together under controlled fretting conditions and to quantify the damage to both surfaces in units of volume loss.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The severity of abrasive wear in any system will depend upon the abrasive particle size, shape and hardness, the magnitude of the stress imposed by the particle, and the frequency of contact of the abrasive particle. In this test method these conditions are standardized to develop a uniform condition of wear which has been referred to as scratching abrasion (1 and 2). Since the test method does not attempt to duplicate all of the process conditions (abrasive size, shape, pressure, impact or corrosive elements), it should not be used to predict the exact resistance of a given material in a specific environment. The value of the test method lies in predicting the ranking of materials in a similar relative order of merit as would occur in an abrasive environment. Volume loss data obtained from test materials whose lives are unknown in a specific abrasive environment may, however, be compared with test data obtained from a material whose life is known in the same environment. The comparison will provide a general indication of the worth of the unknown materials if abrasion is the predominant factor causing deterioration of the materials.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions.
1.2 Abrasion test results are reported as volume loss in cubic millimetres. Materials of higher abrasion resistance will have a lower volume loss.
1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard10 pagesEnglish language
- Standard10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Many sliding systems exhibit intermittent high friction force excursions compared to competing tribosystems. However, where friction forces or friction coefficients are averaged, the test data may show that the two systems have the same friction characteristics, when in fact they were not the same; there was a friction “problem” in the one with the periodic aberrations. The FED takes into account all friction forces that occur in the test increment. It is all of the friction energy that the couple dissipated in the designated test duration. It captures the friction profile of a system in a single number that can be used to screen candidate couples for friction characteristics.
5.2 If the friction energy used in a reciprocating tribosystem is of concern this metric along with the friction recording, average coefficient of friction, and standard deviation of the force readings, produces the most meaningful data. It is a metric of the energy loss in a tribosystem.
SCOPE
1.1 This guide covers and is intended for use in interpreting the friction forces recorded in reciprocating tribosystems. The guide applies to any reciprocating tribosystem, whether it is a wear or fretting test or an actual machine or device.
1.2 The energy dissipation guide was developed in analyzing friction results in the Test Method G133 reciprocating ball-on-flat test, but it applies to other ASTM or ISO reciprocating tests. This technique is frequently used to record the friction response in fretting tribosystems.
1.3 Specimen material may play some role in the results if the materials under test display viscoelastic behavior. This guide as written is for metals, plastics, and ceramics that do not display viscoelastic behavior. It also applies to lubricated and non-lubricated contacts.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The significance of this test method in any overall measurements program to assess the erosion behavior of materials will depend on many factors concerning the conditions of service applications. The users of this test method should determine the degree of correlation of the results obtained with those from field performance or results using other test systems and methods. This test method may be used to rank the erosion resistance of materials under the specified conditions of testing.
SCOPE
1.1 This test method is concerned with the determination of material loss by gas-entrained solid particle impingement erosion with jet nozzle type erosion equipment. This test method can be used in the laboratory to measure the solid particle erosion of different materials and has been used as a screening test for ranking solid particle erosion rates of materials in simulated service environments. Erosion service takes place under conditions where particle sizes, chemistry, microstructure, velocity, attack angles, temperature, environments, etc., vary over a wide range. Hence, any single laboratory test may not be sufficient to evaluate expected service performance. This test method describes one well characterized procedure for solid particle impingement erosion measurement for which interlaboratory test results are available from multiple laboratories.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard15 pagesEnglish language
SIGNIFICANCE AND USE
5.1 A number of types of jaw crushers have been used for laboratory abrasion tests, see Refs (1-5)4 and a limited amount of data has been published (6-10). With emphasis on the crusher described in Section 6, this test method ranks materials and also indicates differences in wear life for that type of abrasion defined as gouging abrasion, as is found in crushing equipment and in many mining and earthmoving applications. This test method is considered useful for research and development purposes, but not to specify universal wear ratios, since the wear ranking and severity of wear may change dramatically with a change of the characteristics (chemistry, shape, angularity, etc.) of the crushed material or type of machinery.
SCOPE
1.1 This test method covers a laboratory procedure to determine the relative gouging abrasion resistance of materials. Materials homogeneous in structure and properties are the most appropriate test materials; however, surface-treated and composite materials can also be tested. The test involves a small laboratory jaw crusher that crushes presized hard rock materials, such as a hard morainal gravel, or some other crushable substance.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. (See 8.1 on Safety Precautions.)
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The amount of wear in any system will, in general, depend upon a number of system factors such as the applied load, machine characteristics, sliding speed, sliding distance, the environment, and material properties. The primary value of this wear test method lies in predicting the relative ranking of materials. This test method imposes conditions that cause measurable mass losses and it is intended to rank materials for applications in which moderate to severe abrasion occurs. Test materials should be reasonably resistant to such abrasion. Since this abrasion test does not attempt to duplicate all of the conditions that may be experienced in service (for example, abrasive particle size, shape, hardness, speed, load, and presence of a corrosive environment), there is no assurance that this test method will predict the wear rate of a given material under conditions differing from those in this test method.
SCOPE
1.1 This test method covers a laboratory procedure for determining the wear resistance of a material when relative motion is caused between an abrasive cloth, paper, or plastic film and a contacting pin of the test material. The principal factors and conditions requiring attention when using this type of apparatus to measure wear are discussed.
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The significance of this test method in any overall measurements program to assess the erosion behavior of materials will depend on many factors concerning the conditions of service applications. The users of this test method should determine the degree of correlation of the results obtained with those from field performance or results using other test systems and methods. This test method may be used to rank the erosion resistance of materials under the specified conditions of testing.
SCOPE
1.1 This test method covers the determination of material loss by gas-entrained solid particle impingement erosion with jetnozzle type erosion equipment. This test method may be used in the laboratory to measure the solid particle erosion of different materials and has been used as a screening test for ranking solid particle erosion rates of materials in simulated service environments (1, 2).2 Actual erosion service involves particle sizes, velocities, attack angles, environments, and so forth, that will vary over a wide range (3-5). Hence, any single laboratory test may not be sufficient to evaluate expected service performance. This test method describes one well characterized procedure for solid particle impingement erosion measurement for which interlaboratory test results are available.
1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard (exceptions below).
1.2.1 Exceptions: Table 1 uses HRB hardness. Footnote 7 and 11.2 use abrasive grit designations.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 In this guide, factors that shall be considered in conducting a valid test for the determination of the coefficient of friction of a tribosystem are covered, and the use of a standard reporting format for friction data is encouraged.
5.2 The factors that are important for a valid test may not be obvious to non-tribologists, and the friction tests referenced will assist in selecting the apparatus and test technique that is most appropriate to simulate a tribosystem of interest.
5.3 The tribology literature is replete with friction data that cannot readily be used by others because specifics are not presented on the tribosystem that was used to develop the data. The overall goal of this guide is to provide a reporting format that will enable computer databases to be readily established. These databases can be searched for material couples and tribosystems of interest. Their use will significantly reduce the need for each laboratory to do its own testing. Sufficient information on test conditions will be available to determine applicability of the friction data to the engineer's specific needs.
SCOPE
1.1 This guide covers information to assist in the selection of a method for measuring the frictional properties of materials. Requirements for minimum data and a format for presenting these data are suggested. The use of the suggested reporting form will increase the long-term usefulness of the test results within a given laboratory and will facilitate the exchange of test results between laboratories. It is hoped that the use of a uniform reporting format will provide the basis for the preparation of handbooks and computerized databases.
1.2 This guide applies to most solid materials and to most friction measuring techniques and test equipment.
1.3 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide13 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Rolling friction like sliding friction depends upon many factors. It is a system effect that involves the nature of the rolling surface and the counterface. The sliding friction force (F) is usually considered to be the sum of forces arising from deformations of surface features (Fs), from attractive forces (atomic, molecular, etc.) at contact points (Fa) and force from interaction of films and particulates on the rubbing surfaces (Ff):
The rolling friction force includes these force contributions plus effects from the relative stiffness of the contacting surfaces, the diameter (curvature) of the spherical shape (ball, orange, etc.) and other factors. Because there are so many factors involved in a rolling tribosystem, rolling resistance can best be quantified by an actual test of the sphere of interest on the intended counterface, as in this test method.
5.2 There are countless applications where it is important to quantify the rolling characteristics of a particular spherical shape on a particular surface. The interlaboratory tests conducted for this test method were performed on hardened steel balls like those used in ball bearings. This test method could be used to assess the effect of different counterface surfaces on the rolling characteristics of balls for ball bearings. Conversely, it could be used as a quality control test on balls. Surface imperfections/defects/films, etc. on the balls can affect how they roll: the distance traveled on a common counterface.
5.3 Industrial applications of this test method can include assessing conveying surfaces for spherical or nearly special parts: check valve balls, cabinet knobs, Christmas ornaments, toilet floats, etc. Many medical devices use special shapes where rolling characteristics are a consideration. Similarly, many pharmaceutical products (pills) are spherical or nearly spherical in shape, and this test method can be used to assess rolling characteristics for conveying or other reasons such ...
SCOPE
1.1 This test method covers the use of an angled launch ramp to initiate rolling of a sphere or nearly spherical shape on a flat horizontal surface to determine the rolling friction characteristics of a given spherical shape on a given surface.
1.1.1 Steel balls on a surface plate were used in interlaboratory tests (see Appendix X1). Golf balls on a green, soccer and lacrosse balls on playing surfaces, bowling balls on an a lane, basketballs on hardwood, and marbles on composite surface were tested in the development of this test method, but the test applies to any sphere rolling on any flat horizontal surface.
1.1.2 The rolling friction of spheres on horizontal surfaces is affected by the spherical shape’s stiffness, radius of curvature, surface texture, films on the surface, the nature of the counterface surface; there are many factors to consider. This test method takes all of these factors into consideration. The spherical shape of interest is rolled on the surface of interest using a standard ramp to initiate rolling and standard techniques to measure and treat the rolled distance after leaving the ramp.
1.1.3 This test method produces a rolling resistance number on a specific spherical shape on a specific surface. It is intended for comparing similar tribosystems. For example, the rolling resistances of marbles on a particular surface are not to be compared with the rolling resistance of soccer balls on grass, because their masses and diameters are very different as are the counterface surfaces on which they roll.
1.1.4 Different launch ramps are appropriate for different types of spherical shapes. If a sphere of interest cannot be accommodated with using one of the launch ramps discussed in Appendix X1 and Appendix X2, a different launch ramp can be developed and added with future revisions to this test method.
1.2 The values stated in SI units are to be regarded as standard. No other units of measu...
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test is a simple, effective way of determining the ability of bearings to roll freely. Most bearing manufacturers do not supply information on the breakaway friction coefficient of their products and if this is a design factor, users often buy candidate bearings and try them until they find one that appears to operate freer than the others. This test allows quantification of the breakaway friction characteristics of bearings. This test assesses the friction of a bearing as a tribosystem which includes its construction and lubrication. It has shown to correlate with use. If a bearing has a low breakaway angle in this test, its breakaway friction will be lower in service than the same size bearings that displayed a higher breakaway angle in this test.
5.2 Breakaway friction of bearings is important in instruments where forces are light and the bearings are used as pivots rather than for continued rotation. Low friction is often imperative for proper device operation.
5.3 Bearings with low breakaway friction are often sought for web handling rollers. Many rollers are driven only by tangential web contact and slippage can often damage the web. Low friction bearings are required.
5.4 This test is useful for screening bearings for any applications where breakaway friction is a design concern.
SCOPE
1.1 This test method is an extension of Test Method G164 and uses an inclined plane and a paperclip rider to detect the presence or absence of lubricants on the surfaces of flexible webs. A study to identify free spinning or low rolling friction bearings indicated that the paperclip friction test could be used for rolling friction by simply replacing the paperclip with a rolling element bearing on an axle. The angle of the inclined plane at initiation of rolling is the breakaway angle. This test method can be used to measure the angle at breakaway of small diameter (up to 100 mm outside diameter) rolling element bearings. The bearings that have been tested in the development of this method are conventional ball bearings with different separators, seals, and different conditions of lubrication (none, oil, greases, and so forth), but there is no technical reason why this test method would not work with bearings of other design, including plain bearings. Rolling element bearings like any sliding system can have friction characteristics at breakaway that are different than rolling continuously. As is the case with most inclined plane friction tests, the test only produces the friction characteristic at the onset of measurable rolling, using the angle (θ) when measurable rolling commences. The objective of this test is an assessment of breakaway rolling friction characteristics to assist machine designers in the selection of rolling element bearings for instrument pivots and the like where breakaway friction is a concern.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The specific wear rates determined by this test method can be used as a guide in ranking the wear resistance of plastic materials. The specific wear rate is not a material property and will therefore differ with test conditions and test geometries. The significance of this test will depend on the relative similarity to the actual service conditions.
5.2 This test method seeks only to describe the general test procedure and the procedure for calculating and reporting data.
Note 2: This test configuration allows steady state specific wear rates to be achieved very quickly through the use of high loads and speeds. The thrust washer configuration described in Test Method D3702 does not allow for the use of such high speeds and loads because of possible overheating (which may cause degradation or melting, or both) of the specimen. Despite the differences in testing configurations, a good correlation in the ranking of wear resistance is achieved between the two tests (Table X2.1).
SCOPE
1.1 This test method covers a laboratory procedure to measure the resistance of plastic materials under dry sliding conditions. The test utilizes a block-on-ring geometry to rank materials according to their sliding wear characteristics under various conditions.
1.2 The test specimens are small so that they can be molded or cut from fabricated plastic parts. The test may be run at the load, velocity, and temperature which simulate the service condition.
1.3 Wear test results are reported as specific wear rates calculated from volume loss, sliding distance, and load. Materials with superior wear resistance have lower specific wear rates.
1.4 This test method allows the use of both single- and multi-station apparatus to determine the specific wear rates.
1.5 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is intended to measure the resistance of solid surfaces to permanent deformation under the action of a single point (stylus tip). It is a companion method to quasi-static hardness tests in which a stylus is pressed into a surface under a certain normal load and the resultant depth or impression size is used to compute a hardness number. Scratch hardness numbers, unlike quasi-static hardness numbers, involve a different combination of properties of the surface because the indenter, in this case a diamond stylus, moves tangentially along the surface. Therefore, the stress state under the scratching stylus differs from that produced under a quasi-static indenter. Scratch hardness numbers are in principle a more appropriate measure of the damage resistance of a material to surface damage processes like two-body abrasion than are quasi-static hardness numbers.
5.2 This test method is applicable to a wide range of materials. These include metals, alloys, and some polymers. The main criteria are that the scratching process produces a measurable scratch in the surface being tested without causing catastrophic fracture, spallation, or extensive delamination of surface material. Severe damage to the test surface, such that the scratch width is not clearly identifiable or that the edges of the scratch are chipped or distorted, invalidates the use of this test method to determine a scratch hardness number. Since the degree and type of surface damage in a material may vary with applied load, the applicability of this test to certain classes of materials may be limited by the maximum load at which valid scratch width measurements can be made.
5.3 The resistance of a material to abrasion by a single point may be affected by its sensitivity to the strain rate of the deformation process. Therefore, this test is conducted under low stylus traversing speeds. Use of a slow scratching speed also minimizes the possible effects of frictional heating.
5.4 This...
SCOPE
1.1 This test method covers laboratory procedures for determining the scratch hardness of the surfaces of solid materials. Within certain limitations, as described in this guide, this test method is applicable to metals, ceramics, polymers, and coated surfaces. The scratch hardness test, as described herein, is not intended to be used as a means to determine coating adhesion, nor is it intended for use with other than specific hemispherically-tipped, conical styli.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard may involve hazardous materials, operations, and equipment. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The significance of this test method in any overall measurement program directed toward a service application will depend on the relative match of test conditions to the conditions of the service application.
5.2 This test method prescribes the test procedure and method of calculating and reporting data for determining the sliding wear resistance of plastics, using cumulative volume loss.
5.3 The intended use of this test is for coarse screening of plastics in terms of their resistance to sliding wear.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of plastics to sliding wear. The test utilizes a block-on-ring friction and wear testing machine to rank plastics according to their sliding wear characteristics against metals or other solids.
1.2 An important attribute of this test is that it is very flexible. Any material that can be fabricated into, or applied to, blocks and rings can be tested. Thus, the potential materials combinations are endless. In addition, the test can be run with different gaseous atmospheres and elevated temperatures, as desired, to simulate service conditions.
1.3 Wear test results are reported as the volume loss in cubic millimetres for the block and ring. Materials of higher wear resistance will have lower volume loss.
1.4 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is designed to rank material couples in their resistance to the failure mode caused by galling and not merely to classify the surface appearance of sliding surfaces.
5.2 This test method should be considered when damaged (galled) surfaces render components non-serviceable. Experience has shown that galling is most prevalent in sliding systems that are slow moving and operate intermittently. The galling and seizure of threaded components is a classic example which this test method most closely simulates.
5.3 Other galling-prone examples include: sealing surfaces of value trim which may leak excessively due to galling; and pump wear rings that may function ineffectively due to galling.
5.4 If the equipment continues to operate satisfactorily and loses dimension gradually, then mechanical wear should be evaluated by a different test such as the crossed cylinder Test Method (see Test Method G83). Chain belt pins and bushings are examples of this type of problem.
5.5 This test method should not be used for quantitative or final design purposes since many environmental factors influence the galling performance of materials in service. Lubrication, alignment, stiffness and geometry are only some of the factors that can affect how materials perform. This test method has proven valuable in screening materials for prototypical testing that more closely simulates actual service conditions.
SCOPE
1.1 This test method covers a laboratory test which ranks the galling resistance of material couples. Most galling studies have been conducted on bare metals and alloys; however, non-metallics, coatings, and surface modified alloys may also be evaluated by this test method.
1.2 This test method is not designed for evaluating the galling resistance of material couples sliding under lubricated conditions because galling usually will not occur under lubricated sliding conditions using this test method.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SCOPE
1.1 The terms and their definitions given herein represent terminology relating to wear and erosion of solid bodies due to mechanical interactions such as occur with cavitation, impingement by liquid jets or drops or by solid particles, or relative motion against contacting solid surfaces or fluids. This scope interfaces with but generally excludes those processes where material loss is wholly or principally due to chemical action and other related technical fields as, for instance, lubrication.
1.2 This terminology is not exhaustive; the absence of any particular term from this collection does not necessarily imply that its use within this scope is discouraged. However, the terms given herein are the recommended terms for the concepts they represent unless otherwise noted.
1.3 Certain general terms and definitions may be restricted and interpreted, if necessary, to make them particularly applicable to the scope as defined herein.
1.4 The purpose of this terminology is to encourage uniformity and accuracy in the description of test methods and devices and in the reporting of test results in relation to wear and erosion.
Note 1: All terms are listed alphabetically. When a subsidiary term is defined in conjunction with the definition of a more generic term, an alphabetically-listed cross-reference is provided.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SCOPE
1.1 The terms and their definitions given herein represent terminology relating to wear and erosion of solid bodies due to mechanical interactions such as occur with cavitation, impingement by liquid jets or drops or by solid particles, or relative motion against contacting solid surfaces or fluids. This scope interfaces with but generally excludes those processes where material loss is wholly or principally due to chemical action and other related technical fields as, for instance, lubrication.
1.2 This terminology is not exhaustive; the absence of any particular term from this collection does not necessarily imply that its use within this scope is discouraged. However, the terms given herein are the recommended terms for the concepts they represent unless otherwise noted.
1.3 Certain general terms and definitions may be restricted and interpreted, if necessary, to make them particularly applicable to the scope as defined herein.
1.4 The purpose of this terminology is to encourage uniformity and accuracy in the description of test methods and devices and in the reporting of test results in relation to wear and erosion.
Note 1: All terms are listed alphabetically. When a subsidiary term is defined in conjunction with the definition of a more generic term, an alphabetically-listed cross-reference is provided.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test guide provides a means to quantify the abrasion resistance of material surfaces, and may be related to end-use performance, or used to comparatively rank material performance, or both. The resistance of material surfaces to abrasion, as measured on a testing machine in the laboratory, is generally only one of several factors contributing to wear performance as experienced in the actual use of the material. Other factors may need to be considered in any calculation of predicted life from specific abrasion data.
5.2 The resistance of material surfaces to abrasion may be affected by factors including test conditions; type of abradant; pressure between the specimen and abradant; mounting or tension of the specimen; and type, kind, or amount of finishing materials.
5.3 Abrasion tests utilizing the rotary platform abraser may be subject to variation due to changes in the abradant during the course of specific tests. Depending on abradant type and test specimen, the abrading wheel surface may change (that is, become clogged) due to the pick-up of finishing or other materials from test specimens. To reduce this variation, the abrading wheels should be resurfaced at regularly defined intervals. See Appendix X2.
5.4 When evaluating resistance to abrasion of two or more coatings, other factors may need to be considered for an accurate comparison. Flexible coatings that include air entrainment bubbles may result in less mass loss. Coatings that include fillers may result in greater mass loss but have less change in coating thickness. Coatings that include aggregates or particulates may generate wear debris that is not removed by the vacuum and contribute to the break-down of the coating. Coatings that have a hardness value greater than the abrasive wheel may cause the abrasive wheel to break down faster and require more wear cycles to generate measureable wear. Examples of coatings that may be impacted include epoxies, polymethyl-methacrylate (PMMA), poly...
SCOPE
1.1 This guide covers and is intended to assist in establishing procedures for conducting wear tests of rigid or flexible materials utilizing the rotary platform abraser.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—Non-SI units are used when stating rotational speed.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide10 pagesEnglish language
- Guide10 pagesEnglish language
SCOPE
1.1 The terms and their definitions given herein represent terminology relating to wear and erosion of solid bodies due to mechanical interactions such as occur with cavitation, impingement by liquid jets or drops or by solid particles, or relative motion against contacting solid surfaces or fluids. This scope interfaces with but generally excludes those processes where material loss is wholly or principally due to chemical action and other related technical fields as, for instance, lubrication.
1.2 This terminology is not exhaustive; the absence of any particular term from this collection does not necessarily imply that its use within this scope is discouraged. However, the terms given herein are the recommended terms for the concepts they represent unless otherwise noted.
1.3 Certain general terms and definitions may be restricted and interpreted, if necessary, to make them particularly applicable to the scope as defined herein.
1.4 The purpose of this terminology is to encourage uniformity and accuracy in the description of test methods and devices and in the reporting of test results in relation to wear and erosion.
Note 1: All terms are listed alphabetically. When a subsidiary term is defined in conjunction with the definition of a more generic term, an alphabetically-listed cross-reference is provided.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The extraction of minerals from the Earth’s mantle usually requires fracturing rock with tools made from metals, but clad, overlaid, or covered in some fashion with hard materials. Drilling, crushing, and moving rock involves high-stress abrasion on the surfaces that make contact with the rock. The stresses are high enough to crush/fracture the rock. This test method simulates this condition, and it is used to screen new materials for these types of applications. It can also be used as a quality control tool for materials destined for high-stress abrasion applications: slurry pumps, comminution equipment, recycling choppers, demolition equipment, etc.
5.2 Most abrasion tests use low-stress abrasion. The abrasive stays relatively intact during testing. High-stress abrasion simulates applications where the force between an abrasive substance and a tool/component will be high enough to crush the abrasive. If this describes an application under study, then this may be an appropriate test method to use.
SCOPE
1.1 This test method was developed for ranking the high-stress abrasion resistance of cemented carbides, but it has been successfully used on ceramics, cermets, and metal matrix hardfacings with a hardness over 55 HRC. The feature of this test method that discriminates it from other abrasion tests is that the abrasive is forced against the test specimen with a steel wheel with sufficient force to cause fracture of the abrasive particles. Some abrasion tests use rubber wheels to force abrasive against test surfaces (Test Methods G65, G105, G75). A rubber wheel produces low-stress abrasion while a steel wheel produces high-stress abrasion.
1.2 In summary, this is a high-stress laboratory abrasion test for hard materials using a water slurry of aluminum oxide particles as the abrasive medium and a rotating steel wheel to force the abrasive across a flat test specimen in line contact with the rotating wheel immersed in the slurry.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard6 pagesEnglish language
- Standard6 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test guide provides a means to quantify the abrasion resistance of material surfaces, and may be related to end-use performance, or used to comparatively rank material performance, or both. The resistance of material surfaces to abrasion, as measured on a testing machine in the laboratory, is generally only one of several factors contributing to wear performance as experienced in the actual use of the material. Other factors may need to be considered in any calculation of predicted life from specific abrasion data.
5.2 The resistance of material surfaces to abrasion may be affected by factors including test conditions; type of abradant; pressure between the specimen and abradant; mounting or tension of the specimen; and type, kind, or amount of finishing materials.
5.3 Abrasion tests utilizing the rotary platform abraser may be subject to variation due to changes in the abradant during the course of specific tests. Depending on abradant type and test specimen, the abrading wheel surface may change (that is, become clogged) due to the pick-up of finishing or other materials from test specimens. To reduce this variation, the abrading wheels should be resurfaced at regularly defined intervals. See Appendix X2.
5.4 The measurement of the relative amount of abrasion may be affected by the method of evaluation and influenced by the judgment of the operator.
SCOPE
1.1 This guide covers and is intended to assist in establishing procedures for conducting wear tests of rigid or flexible materials utilizing the rotary platform abraser.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—Inch-pound units are used when stating rotational speed and determining coating thickness.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide10 pagesEnglish language
- Guide10 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Guide G115 lists a number of ASTM International standards that use the inclined plane test rig to measure the static coefficient of specific tribosystems. This guide applies to any couple that can be made into test specimens that can be made into a rider on a plane that can be angled to produce motion of the body on the plane. Footwear on walkway surfaces is an example of a very important application. Flooring surfaces that are slippery to various types of footwear can produce accidents and testing should be done on candidate flooring surfaces and candidate shoe soles and heels to quantify their relative slip resistance. This guide shows how an inclined plane can be used to make such a comparison.
5.2 The inclined plane method is also very useful in machine design in which parts of components shall slide unassisted down chutes and the like. An inclined plane test can be used to determine the chute angle that is needed to allow motion on all parts that are placed on the chute. The applications are numerous.
SCOPE
1.1 This guide is intended to standardize the use of an inclined plane testing device to measure the breakaway friction (static) coefficient of mating couples that are of such size and shape that they can be made into a rider (one member of the sliding couple) on a flat surface (the second member of the sliding couple) that can be inclined at an angle to produce motion of the rider. The tangent of the angle at which breakaway motion of the rider occurs on the angled plane is the breakaway or static coefficient of friction for that sliding couple.
1.2 Units—The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide5 pagesEnglish language
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is intended to simulate the slip of a flexible web on a roller in a machine or tribosystem that conveys web materials. Flexible webs such as plastic sheeting, paper, elastomers, metal foils, and cloth are often transported in manufacturing processes by combinations of driving and idler rollers. The friction characteristics of the web/roller interface often affects the web transport process. If the web/roller friction is too low, the web can slip on the rollers and be damaged or damage the roller. High friction on the other hand, can lead to steering problems and overloading of driving motors.
5.2 This test method can be used to rank rollers for their ability to resist slip versus a particular web material (high friction). Conversely this test method can assess web materials or web surface coatings such as waxes and lubricants. In this latter case, the goal may be a low-friction product made from a web (film, magnetic media, paper, and so forth).
5.3 If a tribosystem involves transport of a flexible web on a roller, this is an appropriate test to use to measure the friction characteristics of the roller/web couple.
SCOPE
1.1 This test method covers the simulation of a roller/web transport tribosystem and the measurement of the static and kinetic coefficient of friction of the web/roller couple when sliding occurs between the two. The objective of this test method is to provide users with web/roller friction information that can be used for process control, design calculations, and for any other function where web/roller friction needs to be known.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Many web materials do not convey satisfactorily in manufacture or work, or both, as intended in service unless their surface contains a very thin layer of lubricant in the form of a wax, particulate, thin film coating, or fluid. It is often very expensive and time consuming to use surface chemical analysis techniques to quantify the presence of these films. A simple friction test like this one performs this function.
5.2 This test has been used for over twenty years to detect the presence of lubricants on the surface of photographic films at various stages in manufacture. In this instance the surfaces are lubricated with waxes and this test reliably detects if the wax is present. It is not used to quantify the amount of wax, only if it is present. This test can be used as a quality test to make sure that a lubricant is present. Test samples are normally compared with an unlubricated reference specimen. The coefficient of friction of the test samples is compared with the coefficient of friction of the unlubricated reference specimens to determine if a lubricant is present.
SCOPE
1.1 This test method has been used since 1988 as an ANSI/ISO standard test for determination of lubrication on processed photographic films. Its purpose was to determine the presence of process-surviving lubricants on photographic films. It is the purpose of this test method to expand the applicability of this test method to other flexible webs that may need lubrication for suitable performance. This test measures the breakaway (static) coefficient of friction of a metal rider on the web by the inclined plane method. The objectives of the test is to determine if a web surface has a lubricant present or not. It is not intended to assign a friction coefficient to a material. It is not intended to rank lubricants.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
- Standard3 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method may be used to estimate the relative resistances of materials to cavitation erosion, as may be encountered for instance in pumps, hydraulic turbines, valves, hydraulic dynamometers and couplings, bearings, diesel engine cylinder liners, ship propellers, hydrofoils, internal flow passages, and various components of fluid power systems or fuel systems of diesel engines. It can also be used to compare erosion produced by different liquids under the conditions simulated by the test. Its general applications are similar to those of Test Method G32.
5.2 In this test method cavitation is generated in a flowing system. Both the velocity of flow which causes the formation of cavities and the chamber pressure in which they collapse can be changed easily and independently, so it is possible to study the effects of various parameters separately. Cavitation conditions can be controlled easily and precisely. Furthermore, if tests are performed at constant cavitation number (σ), it is possible, by suitably altering the pressures, to accelerate or slow down the testing process (see 11.2 and Fig. A2.2).
5.3 This test method with standard conditions should not be used to rank materials for applications where electrochemical corrosion or solid particle impingement plays a major role. However, it could be adapted to evaluate erosion-corrosion effects if the appropriate liquid and cavitation number, for the service conditions of interest, are used (see 11.1).
5.4 For metallic materials, this test method could also be used as a screening test for applications subjected to high-speed liquid drop impingement, if the use of Practice G73 is not feasible. However, this is not recommended for elastomeric coatings, composites, or other nonmetallic aerospace materials.
5.5 The mechanisms of cavitation erosion and liquid impingement erosion are not fully understood and may vary, depending on the detailed nature, scale, and intensity of the liquid/solid interaction...
SCOPE
1.1 This test method covers a test that can be used to compare the cavitation erosion resistance of solid materials. A submerged cavitating jet, issuing from a nozzle, impinges on a test specimen placed in its path so that cavities collapse on it, thereby causing erosion. The test is carried out under specified conditions in a specified liquid, usually water. This test method can also be used to compare the cavitation erosion capability of various liquids.
1.2 This test method specifies the nozzle and nozzle holder shape and size, the specimen size and its method of mounting, and the minimum test chamber size. Procedures are described for selecting the standoff distance and one of several standard test conditions. Deviation from some of these conditions is permitted where appropriate and if properly documented. Guidance is given on setting up a suitable apparatus, test and reporting procedures, and the precautions to be taken. Standard reference materials are specified; these must be used to verify the operation of the facility and to define the normalized erosion resistance of other materials.
1.3 Two types of tests are encompassed, one using test liquids which can be run to waste, for example, tap water, and the other using liquids which must be recirculated, for example, reagent water or various oils. Slightly different test circuits are required for each type.
1.4 This test method provides an alternative to Test Method G32. In that method, cavitation is induced by vibrating a submerged specimen at high frequency (20 kHz) with a specified amplitude. In the present method, cavitation is generated in a flowing system so that both the jet velocity and the downstream pressure (which causes the bubble collapse) can be varied independently.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to addres...
- Standard17 pagesEnglish language
- Standard17 pagesEnglish language
SCOPE
1.1 The terms and their definitions given herein represent terminology relating to wear and erosion of solid bodies due to mechanical interactions such as occur with cavitation, impingement by liquid jets or drops or by solid particles, or relative motion against contacting solid surfaces or fluids. This scope interfaces with but generally excludes those processes where material loss is wholly or principally due to chemical action and other related technical fields as, for instance, lubrication.
1.2 This terminology is not exhaustive; the absence of any particular term from this collection does not necessarily imply that its use within this scope is discouraged. However, the terms given herein are the recommended terms for the concepts they represent unless otherwise noted.
1.3 Certain general terms and definitions may be restricted and interpreted, if necessary, to make them particularly applicable to the scope as defined herein.
1.4 The purpose of this terminology is to encourage uniformity and accuracy in the description of test methods and devices and in the reporting of test results in relation to wear and erosion.
Note 1: All terms are listed alphabetically. When a subsidiary term is defined in conjunction with the definition of a more generic term, an alphabetically-listed cross-reference is provided.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method is designed to rank material couples in their resistance to the failure mode caused by galling and not merely to classify the surface appearance of sliding surfaces.
5.2 This test method should be considered when damaged (galled) surfaces render components non-serviceable. Experience has shown that galling is most prevalent in sliding systems that are slow moving and operate intermittently. The galling and seizure of threaded components is a classic example which this test method most closely simulates.
5.3 Other galling-prone examples include: sealing surfaces of value trim which may leak excessively due to galling; and pump wear rings that may function ineffectively due to galling.
5.4 If the equipment continues to operate satisfactorily and loses dimension gradually, then mechanical wear should be evaluated by a different test such as the crossed cylinder Test Method (see Test Method G83). Chain belt pins and bushings are examples of this type of problem.
5.5 This test method should not be used for quantitative or final design purposes since many environmental factors influence the galling performance of materials in service. Lubrication, alignment, stiffness and geometry are only some of the factors that can affect how materials perform. This test method has proven valuable in screening materials for prototypical testing that more closely simulates actual service conditions.
SCOPE
1.1 This test method covers a laboratory test which ranks the galling resistance of material couples. Most galling studies have been conducted on bare metals and alloys; however, non-metallics, coatings, and surface modified alloys may also be evaluated by this test method.
1.2 This test method is not designed for evaluating the galling resistance of material couples sliding under lubricated conditions because galling usually will not occur under lubricated sliding conditions using this test method.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard4 pagesEnglish language
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test is useful for screening materials for use in tools that are subjected to abrasion from the material that is being machined, worked, or formed. It has been used to screen tool steels for punch press dies, hardfacings for earth-moving machinery, and wear coatings. This is simpler to build and use than those used in the Test Method G132 abrasion test which, like this test, uses a fixed abrasive counterface to abrade a test material.
5.2 The one-hour test is intended for metals and materials that are softer than hardened steel (67 HRC), but may be applied to harder materials (see 7.1.7).
SCOPE
1.1 This test method covers ranking rigid engineering materials for abrasion resistance in rubbing against aluminum oxide abrasive finishing tape. Though most solids can be tested, this test method addresses its use for metals, and coatings applied to metals.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard7 pagesEnglish language
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Erosion Environments—This test method may be used for evaluating the erosion resistance of materials for service environments where solid surfaces are subjected to repeated impacts by liquid drops or jets. Occasionally, liquid impact tests have also been used to evaluate materials exposed to a cavitating liquid environment. The test method is not intended nor applicable for evaluating or predicting the resistance of materials against erosion due to solid particle impingement, due to “impingement corrosion” in bubbly flows, due to liquids or slurries “washing” over a surface, or due to continuous high-velocity liquid jets aimed at a surface. For background on various forms of erosion and erosion tests, see Refs (1) through (2).4 Ref (3) is an excellent comprehensive treatise.
5.2 Discussion of Erosion Resistance—Liquid impingement erosion and cavitation erosion are, broadly speaking, similar processes and the relative resistance of materials to them is similar. In both, the damage is associated with repeated, small-scale, high-intensity pressure pulses acting on the solid surface. The precise failure mechanisms in the solid have been shown to differ depending on the material, and on the detailed nature, scale, and intensity of the fluid-solid interactions (Note 1). Thus, “erosion resistance” should not be regarded as one precisely-definable property of a material, but rather as a complex of properties whose relative importance may differ depending on the variables just mentioned. (It has not yet been possible to successfully correlate erosion resistance with any independently measurable material property.) For these reasons, the consistency between relative erosion resistance as measured in different facilities or under different conditions is not very good. Differences between two materials of say 20 % or less are probably not significant: another test might well show them ranked in reverse order. For bulk materials such as metals and structural plastics, th...
SCOPE
1.1 This test method covers tests in which solid specimens are eroded or otherwise damaged by repeated discrete impacts of liquid drops or jets. Among the collateral forms of damage considered are degradation of optical properties of window materials, and penetration, separation, or destruction of coatings. The objective of the tests may be to determine the resistance to erosion or other damage of the materials or coatings under test, or to investigate the damage mechanisms and the effect of test variables. Because of the specialized nature of these tests and the desire in many cases to simulate to some degree the expected service environment, the specification of a standard apparatus is not deemed practicable. This test method gives guidance in setting up a test, and specifies test and analysis procedures and reporting requirements that can be followed even with quite widely differing materials, test facilities, and test conditions. It also provides a standardized scale of erosion resistance numbers applicable to metals and other structural materials. It serves, to some degree, as a tutorial on liquid impingement erosion.
1.2 The values stated in SI units are to be regarded as standard. The inch-pound units in parentheses are provided for information.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard19 pagesEnglish language
- Standard19 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The significance of this test method in any overall measurement program directed toward a service application will depend on the relative match of test conditions to the conditions of the service application.
5.2 This test method seeks only to prescribe the general test procedure and method of calculating and reporting data. The choice of test operating parameters is left to the user. A fixed amount of sliding distance must be used because wear is usually non-linear with distance in this test.
SCOPE
1.1 This test method covers laboratory procedures for determining the resistance of materials to sliding wear. The test utilizes a block-on-ring friction and wear testing machine to rank pairs of materials according to their sliding wear characteristics under various conditions.
1.2 An important attribute of this test is that it is very flexible. Any material that can be fabricated into, or applied to, blocks and rings can be tested. Thus, the potential materials combinations are endless. However, the interlaboratory testing has been limited to metals. In addition, the test can be run with various lubricants, liquids, or gaseous atmospheres, as desired, to simulate service conditions. Rotational speed and load can also be varied to better correspond to service requirements.
1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. Wear test results are reported as the volume loss in cubic millimetres for both the block and ring. Materials of higher wear resistance will have lower volume loss.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard11 pagesEnglish language
- Standard11 pagesEnglish language
Frequently Asked Questions
G02 is a Technical Committee within ASTM International. It is named "Wear and Erosion" and is responsible for: The promotion of knowledge, stimulation of research, formulation of terminology, guides, practices, and development of standard methods of testing data analysis. The activities relate to wear, friction, and erosion, which may include forms of surface damage of materials and structures. The areas of interest of the Committee shall be the response of solids to mechanical interactions that occur due to relative motion between a solid material and a contacting substance or substances. This includes surface-to-surface or particle-to-surface sliding or rubbing, flow of fluids or slurries, impingement by liquid jets, drops, or solid particles, and cavitation of contacting liquids. These phenomena sometimes coexist, interact, or overlap with somewhat related phenomena, such as corrosion or lubrication. Where applicable and appropriate, the work of the Committee will be coordinated with other ASTM committees and other organizations having mutual interests, including ASTM Committees G01 on Corrosion of Metals and D02 on Petroleum Products and Lubricants, ASMI, ASME, SAE, STLE, ISO, and others. This committee has published 198 standards.
G02 develops ASTM standards in the area of Information technology. The scope of work includes: The promotion of knowledge, stimulation of research, formulation of terminology, guides, practices, and development of standard methods of testing data analysis. The activities relate to wear, friction, and erosion, which may include forms of surface damage of materials and structures. The areas of interest of the Committee shall be the response of solids to mechanical interactions that occur due to relative motion between a solid material and a contacting substance or substances. This includes surface-to-surface or particle-to-surface sliding or rubbing, flow of fluids or slurries, impingement by liquid jets, drops, or solid particles, and cavitation of contacting liquids. These phenomena sometimes coexist, interact, or overlap with somewhat related phenomena, such as corrosion or lubrication. Where applicable and appropriate, the work of the Committee will be coordinated with other ASTM committees and other organizations having mutual interests, including ASTM Committees G01 on Corrosion of Metals and D02 on Petroleum Products and Lubricants, ASMI, ASME, SAE, STLE, ISO, and others. Currently, there are 198 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.