D18.24 - Characterization and Handling of Powders and Bulk Solids
Characterization and Handling of Powders and Bulk Solids
General Information
SIGNIFICANCE AND USE
5.1 The test can be used to evaluate the following:
5.1.1 Classification or comparison of powders—There are several parameters that can be used to classify powders relative to each other: AEv, ARv, BFE, CBD, CE, CI, FRI, NAS, PDv, SE and SI.
5.1.2 Sensitivity analysis—Dynamic tests can be used to evaluate the relative effects of a range of powder properties or environmental parameters, or both, such as (but not limited to) humidity, particle size and size distribution, particle shape and shape distribution, moisture content and temperature.
5.2 Quality control—The test can, in some circumstances, be used to assess the flow properties of a feedstock, intermediate or product against pre-determined acceptance criteria.
5.3 Process design and operation—The determined parameters can be used to quantify powder behavior in numerous processing environments. The determined parameters may also be used to quantify the effect of changing process parameters on powder flowability, including (but not limited to) shear rate during mixing, water addition during granulation and temperature during drying.
Note 1: The quality of the result produced by this test method is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this test method are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors. Additional guidance on sampling of powders is given in Reference (1).
Practice D3740 was developed for agencies engaged in the testing and/or inspection of soil and rock. As such it is not totally applicable to agencies performing this test method. However, users of this test method should recognize that the framework ...
SCOPE
1.1 This method covers the apparatus and procedures for quantifying the dynamic flow properties of a fixed volume of powder or other bulk solid as a function of its resistance to being moved by a specially designed blade within a cylindrical test vessel, where the test specimen has an unconstrained upper surface. This allows for the resistance to motion to be assessed as ‘work done’ or energy measurement.
1.2 The parameters generated during this test are most commonly used to assist with the design and operation of powder processing and transport operations. They can also provide relative classification or comparison of the flow behavior of different powders, or different batches of the same powder, that are subjected to similar stress and flow regimes within their processing equipment.
1.3 The 50 mm apparatus described in this standard is suitable for measuring the properties of powders and other bulk solids with a maximum particle size of 6 mm. It is practicable to test powders which have a small proportion of particles between 6-10 mm, but it is recommended they represent no more than 5 % of the total mass with a normal (Gaussian) size distribution.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated, in this standard, are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives; and it is common practice to increase or decrease significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for ...
- Standard20 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The test can be used to evaluate the following:
5.1.1 Classification or Comparison of Powders—There are several parameters that can be used to classify powders relative to each other, the most useful being the measured shear stresses, cohesion, flow function and angle of internal friction.
5.1.2 Sensitivity Analysis—The shear cell can be used to evaluate the relative effects of a range of powder properties or environmental parameters, or both, such as (but not limited to) humidity, particle size and size distribution, particle shape and shape distribution, water content and temperature.
5.2 Quality Control—The test can, in some circumstances, be used to assess the flow properties of a raw material, intermediate or product against pre-determined acceptance criteria.
5.3 Storage Vessel Design—Mathematical models exist for the determination of storage vessel design parameters which are based on the flow properties of powders as generated by shear cell testing, requiring shear testing at a range of consolidating stresses as well as the measurement of the wall friction angle with respect to the material of construction of the storage vessel. The methods are detailed in Refs. (1-3).3
Note 1: The quality of the result produced by this test method is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this test method are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors (4).
Practice D3740 was developed for agencies engaged in the testing and/or inspection of soil and rock. As such it is not totally applicable to agencies performing this test method. However, users of this test method shoul...
SCOPE
1.1 This method covers the apparatus and procedures for quantifying the incipient failure properties of a powder as a function of the normal stress for a given level of consolidation. The method also allows the further determination of the unconfined yield strength, internal friction angles, cohesion, flow function, major principal stress and wall friction angle (with the appropriate wall coupon fitted to the correct accessory).
1.2 These parameters are most commonly used to assist with the design of storage hoppers and bins using industry standard calculations and procedures. They can also provide relative classification or comparison of the flow behavior of different powders or different batches of the same powder if similar stress and shear regimes are encountered within the processing equipment.
1.3 The apparatus is appropriate for measuring the properties of powders with a maximum particle size of 1 mm. It is practicable to test powders that have a small proportion of particles of 1 mm or greater, but it is recommended they represent no more than 5 % of the total mass in samples with a normal (Gaussian) size distribution.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated, in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives; and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 Un...
- Standard12 pagesEnglish language
- Standard12 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The test method can be used to evaluate the following:
5.1.1 Classification or Comparison of Powders—Both the measured PDq and calculated gas permeability can be used to classify powders relative to each other.
5.1.2 Sensitivity Analysis—The test can be used to evaluate the relative effects of a range of powder properties or environmental parameters, or both, such as (but not limited to) humidity, particle size and size distribution, particle shape and shape distribution, moisture content and temperature.
5.1.3 Quality Control—The test can be used to assess the PDq and gas permeability of a feedstock, intermediate or product against pre-determined acceptance criteria.
5.1.4 Process Design and Operation—The determined parameters can be used to quantify powder behavior in numerous processing environments. The ability of a powder to discharge consistently from a storage vessel, through pipes or down chutes is primarily dependent on its flow properties, interaction with the material of construction and the geometry of the equipment (1 and 2)3. However, design methodologies assume that there is a gas interchange between the top and bottom of the stored powder that allows consistent flow through the outlet. Gas permeability is a controlling factor in discharge rates (1 and 2). Powders with low gas permeability may exhibit reduced or intermittent/pulsatile flow, or both, that cannot be predicted from only considering shear and dynamic flow properties. This could lead to poor filling or discharge of cavities/bags/vessels and thus result in poor weight uniformity or slow discharge. Furthermore, a powder with low gas permeability may be more likely to have compromised compression properties in tableting operations due to increased entrained gas after the filling stage and a reduced ability to release this gas during compression.
Note 1: The quality of the result produced by this test method is dependent on the competence of the personnel performing it, and t...
SCOPE
1.1 This method covers the apparatus and procedures for quantifying the pressure drop and deriving the gas permeability of a powder bed with respect to consolidation stress or superficial gas velocity, or both, using the FT4 Powder Rheometer.
1.2 The parameters generated during this test are most commonly used to assist with the design and operation of powder processing and transport operations. They can also provide relative classification or comparison of the flow behavior of different powders, or different batches of the same powder, that are subjected to similar stress and flow regimes within their processing equipment.
1.3 The 50 mm apparatus described in this standard can be used to measure the properties of powders and other bulk solids with a maximum particle size of 6 mm. It is practicable to test powders that have a small proportion of particles of 6-10 mm, but it is recommended they represent no more than 5 % of the total mass in samples with a normal (Gaussian) size distribution.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user's objectives; and it is common practice to increase or decrease significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard. Reporting of t...
- Standard12 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Reliable, controlled flow of bulk solids from bins and hoppers is essential in almost every industrial facility. Unfortunately, flow stoppages due to arching and ratholing are common. Additional problems include uncontrolled flow (flooding) of powders, segregation of particle mixtures, usable capacity which is significantly less than design capacity, caking and spoilage of bulk solids in stagnant zones, and structural failures.
5.2 By measuring the flow properties of bulk solids, and designing bins and hoppers based on these flow properties, most flow problems can be prevented or eliminated (1).3
5.3 For bulk solids with a significant percentage of particles (typically, one third or more) finer than about 6 mm (1/4 in.), the unconfined yield strength is governed by the fines (−6 mm fraction). For such bulk solids, strength and wall friction tests may be performed on the fine fraction only.
Note 1: The quality of the result produced by this standard is dependent on the competence of personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D3740 does not in itself ensure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors. Practice D3740 was developed for agencies engaged in the testing or inspection (or both) of soil and rock. As such it is not totally applicable to agencies performing this standard. However, users of this standard should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this standard. Currently there is no known qualifying national authority that inspects agencies that perform this standard.
SCOPE
1.1 This test method covers the apparatus and procedures for measuring the unconfined yield strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included.
1.2 This test method covers operation of the manually-controlled Schulze Ring Shear Tester. An automated version of this tester is also available. Its method of testing bulk solids is similar in principle to that described in this test method.
1.3 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment may also be derived from this data. Another application is the measurement of the flowability of bulk solids, for example, for comparison of different products or optimization.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives: and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the respons...
- Standard28 pagesEnglish language
- Standard28 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Reliable, controlled flow of bulk solids from bins and hoppers is essential in almost every industrial facility. Unfortunately, flow stoppages due to arching and ratholing are common. Additional problems include uncontrolled flow (flooding) of powders, segregation of particle mixtures, useable capacity which is significantly less than design capacity, caking and spoilage of bulk solids in stagnant zones, and structural failures.
5.2 By measuring the flow properties of bulk solids, and designing bins and hoppers based on these flow properties, most flow problems can be prevented or eliminated.
5.3 For bulk solids with a significant percentage of particles (typically, one third or more) finer than about 6 mm, the cohesive strength is governed by the fines (-6-mm fraction). For such bulk solids, cohesive strength and wall friction tests may be performed on the fine fraction only.
Note 1: The quality of the result produced by this test method is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this test method are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors. Practice D3740 was developed for agencies engaged in the testing and/or inspection of soil and rock. As such it is not totally applicable to agencies performing this test method. However, users of this test method should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this test method. Currently there is no known qualifying national authority that inspects agencies that perform this test method.
SCOPE
1.1 This method 2covers the apparatus and procedures for measuring the cohesive strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included.
1.2 This standard is not applicable to testing bulk solids that do not reach the steady state requirement within the travel limit of the shear cell. It is difficult to classify ahead of time which bulk solids cannot be tested, but one example may be those consisting of highly elastic particles.
1.3 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment also may be derived from this data.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated, in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user's objectives; and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental pr...
- Standard21 pagesEnglish language
- Standard21 pagesEnglish language
SIGNIFICANCE AND USE
5.1 A large number of industrial processes involve transfer and feeding of bulk solids, and the ability of such materials to flow in a controlled manner during these operations is critical to product quality.
5.2 Direct shear cells are among the most important methods for measuring the flow properties of bulk solids in industrial applications for bulk solids handling.
5.3 Direct shear cells have many advantages over simpler methods of measuring bulk solids flow properties, but their operation is more complex and the procedures for their use must be carefully controlled to produce accurate and reproducible data.
5.4 The three most popular direct shear cell types are: Translational (D6128), Annular (D6773), and Rotational (D6682 and D7891).
5.5 From shear cell data, a wide variety of parameters can be obtained, including the yield locus representing the shear stress to normal stress relationship at incipient flow, angle of internal friction, unconfined yield strength, cohesion, and a variety of related parameters such as the flow function.
5.6 In addition, these three direct shear cells can be set up with wall coupons to measure wall friction.
5.7 When the shear cell data are combined with unconfined yield strength, wall friction data, and bulk density data, they can be used for bin and hopper evaluation and design.
SCOPE
1.1 This guide covers theory and principles for obtaining reliable and accurate bulk solids flow data using a direct shear cell. It includes characteristics and limitations of the three most popular direct shear cell types: Translational (D6128), Annular (D6773), and Rotational (D6682 and D7891).
1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard.
1.3 This guide offers an organized collection of information or a series of options and does not recommend a specific course of action. This document cannot replace education or experience and should be used in conjunction with professional judgment. Not all aspects of this guide may be applicable in all circumstances. This ASTM standard is not intended to represent or replace the standard of care by which the adequacy of a given professional service must be judged, nor should this document be applied without consideration of a project’s many unique aspects. The word “Standard” in the title of this document means only that the document has been approved through the ASTM consensus process.
1.4 This guide offers an organized collection of information or a series of options and does not recommend a specific course of action. This document cannot replace education or experience and should be used in conjunction with professional judgment. Not all aspects of this guide may be applicable in all circumstances. This ASTM standard is not intended to represent or replace the standard of care by which the adequacy of a given professional service must be judged, nor should this document be applied without consideration of a project’s many unique aspects. The word “Standard” in the title of this document means only that the document has been approved through the ASTM consensus process.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method provides measurements that can be used to describe the bulk properties of a powder or granular material.
5.2 The measurements can be combined with practical experience to provide relative rankings of various forms of bulk handling behavior of powders and granular materials for a specific application.
Note 1: The quality of the result produced by this standard is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors. Practice D3740 was developed for agencies engaged in the testing or inspection (or both) of soil and rock. As such it is not totally applicable to agencies performing this standard. However, users of this standard should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this standard. Currently there is no known qualifying national authority that inspects agencies that perform this standard.
SCOPE
1.1 This test method covers an apparatus and procedures for measuring properties of bulk solids, henceforth referred to as Carr Indices.2
1.2 This test method is suitable for free flowing and moderately cohesive powders and granular materials up to 2.0 mm [1/16 in.] in size. Materials must be able to pour through a 6.0 to 8.0-mm [1/4 to 5/16 in.] diameter funnel outlet when in an aerated state.
1.3 This method consists of eight measurements and two calculations for Carr Indices as follows. Each measurement, or calculation, or combination of them, can be used to characterize the properties of bulk solids.
1.3.1 Measurement of Carr Angle of Repose
1.3.2 Measurement of Carr Angle of Fall
1.3.3 Calculation of Carr Angle of Difference
1.3.4 Measurement of Carr Loose Bulk Density
1.3.5 Measurement of Carr Packed Bulk Density
1.3.6 Calculation of Carr Compressibility
1.3.7 Measurement of Carr Cohesion
1.3.8 Measurement of Carr Uniformity
1.3.9 Measurement of Carr Angle of Spatula
1.3.10 Measurement of Carr Dispersibility
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives: and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on st...
- Standard9 pagesEnglish language
- Standard9 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Sifting segregation can cause horizontal segregation (for example, center-to-periphery) within bins used to hold and transport bulk solids. This can affect final product quality or subsequent processes in industrial applications.
5.2 By measuring a bulk solid's segregation tendency, one can compare results to other bulk solids with known history, or determine if the given bulk solid may have a tendency to segregate in a given process.
5.3 Sifting, which is a process by which smaller particles move through a matrix of larger ones, is a common method of segregation. Four conditions must exist for sifting to occur:
5.3.1 A Difference in Particle Size between the Individual Components—This ratio can be as low as 1.3 to 1. In general, the larger the ratio of particle sizes, the greater the tendency for particles to segregate by sifting.
5.3.2 A Sufficiently Large Mean Particle Size—Sifting segregation can occur with a mean particle size in the 50 μm range and can become a dominant segregation mechanism if the mean particle size is above 100 μm.
5.3.3 Sufficiently Free Flowing Material—This allows the smaller particles to sift through the matrix of larger particles. With cohesive materials, the fine particles are bound to one another and do not enter the voids among the coarse particles.
5.3.4 Interparticle Motion—This can be caused during formation of a pile, by vibration, or by a velocity gradient across the flowing material.
5.4 All four of these conditions must exist for sifting segregation to occur. If any one of these conditions does not exist, the material will not segregate by this mechanism.
Note 1: The quality of the result produced by this practice is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this practice are ...
SCOPE
1.1 This practice covers an apparatus and procedure for simulating the segregation tendencies of bulk solids by means of the sifting mechanism.
1.2 Temperature- and humidity-sensitive bulk solids may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment.
1.3 The maximum particle size should be limited to 3 mm [1/8 in.], to reduce the likelihood of binding the slide gate.
1.4 This standard is not applicable to all bulk solids and segregation mechanisms: while sifting is a common segregation mechanism experienced by many bulk solids, other segregation mechanisms not evaluated by this standard might induce segregation in practice. Practice D6941 covers another common mechanism: fluidization.
1.5 The extent to which segregation will occur in an industrial situation is not only a function of the bulk solid and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.6 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
1.7 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.8 This practice offers a set of instructions for performing one or more specific operations. This document cannot replace education or experience and should be used in conjunction with professional judgment. Not all aspects of this practice may be applicable in all circumstances. This ASTM standard is not intended to represent or replace the standard of care by which the adequacy of a given professional service must be judged, nor should this docum...
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Fluidization segregation can cause vertical segregation within bins used to hold and transport powders. This can affect product quality or subsequent processes in industrial applications.
5.2 By measuring a powder's segregation tendency, one can compare results to other powders with known history, or determine if the given powder may have a tendency to segregate in a given process.
5.3 Fine powders generally have a lower permeability than coarse bulk solids and therefore tend to retain air longer. Thus, when a bin is filled with a fluidizable powder, the coarser particles settle or are driven into the bed while the finer particles remain fluidized near the surface.
5.4 Fluidization, which serves as a driving force for this mechanism of segregation, is likely to occur when fine powders are pneumatically conveyed into a bin, the bin is filled or discharged at high rates, or if sufficient air flow counter to the flow of powder is present within the bin.
Note 1: The quality of the result produced by this practice is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this practice are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors.
Practice D3740 was developed for agencies engaged in the testing and/or inspection of soil and rock. As such it is not totally applicable to agencies performing this practice. However, users of this practice should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this practice. Currently there is no known qualifying national authority that inspects agencies that perform this practice.
SCOPE
1.1 This practice covers an apparatus and procedure for creating several specimens of a powder sample that, if the powder is one that segregates by the fluidization mechanism, should be different from one another.
1.2 A powder sample is fluidized then, after the fluidizing gas is turned off, it is separated into three or more specimens that can be analyzed for parameters of interest. The difference in these parameters between the specimens is an indication of the segregation potential of the powder.
1.3 Powders must be capable of being fluidized in order to be tested by this practice.
1.4 Temperature- and moisture-sensitive powders may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment.
1.5 This standard is not applicable to all bulk solids and segregation mechanisms: while fluidization is a common segregation mechanism experienced by many fine powders, other segregation mechanisms not evaluated by this standard might induce segregation in practice. Practice D6940 covers another common mechanism: sifting.
1.6 The extent to which segregation will occur in an industrial situation is not only a function of the powder and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.7 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.8 This practice offers a set of instructions for performing one or more specific operations. This document cannot replace education or experience and should be used in conjunction with professional judgment. Not all aspects of this practice may be applicable in all circumstances. This ASTM standard is not intended to represent or replace the standard of care by which the adequacy of a given professional service must be judged, nor should this document be applied without consid...
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The data from this test can be used to estimate the bulk density of materials in bins and hoppers and for material handling applications such as feeders.
5.2 The test results can be greatly affected by the sample selected for testing. For meaningful results it is necessary to select a representative sample of the particulate solid with respect to moisture (water) content, particle-size distribution and temperature. For the tests an appropriate size sample should be available, and fresh material should be used for each individual test specimen.
5.3 Initial bulk density, (ρb)initial, may or may not be used as the minimum bulk density. This will depend on the material being tested. For example, the two are often close to the same for coarse (most particles larger than about 6 mm), free-flowing bulk solids, but not for fine, aeratable powders.
5.4 Bulk density values may be dependent upon the magnitude of the applied mass increments. Traditionally, the applied mass is doubled for each increment resulting in an applied mass increment ratio of 1. Smaller than standard increment ratios may be desirable for materials that are highly sensitive to the applied mass increment ratio. An example of the latter is a material whose bulk density increases 10% or more with each increase in applied mass.
5.5 Bulk density values may be dependent upon the duration of each applied mass. Traditionally, the duration is the same for each increment and equal to 15 s. For some materials, the rate of compression is such that complete compression (no change in volume with time at a given applied compressive stress) will require significantly more than 15 s.
Note 1: The quality of the result produced by this standard is dependent on the competence of personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users ...
SCOPE
1.1 This test method covers an apparatus and procedure for determining a range of bulk densities of powders and other bulk solids as a function of compressive stress.
1.2 This test method should be performed in the laboratory under controlled conditions of temperature and humidity.
1.3 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.3.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives, and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.4 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The data from the loose bulk density test can be used to estimate the size of bags, totes, small bins or hoppers for the storage of a fixed mass of powder in its loose condition. It can also be used to estimate the mass of powder that will fit in small size containers such as drums. It cannot be used to estimate powder quantities of large vessels such as silos.
5.2 Values of loose bulk density obtained using this test method should be used with caution, since they can vary considerably depending on the inital state of dispersion of the test specimen, height-to-diameter ratio of specimen in graduated cylinder, dryness of powder, and other factors.
5.3 The data from the tapped bulk density test can be used to estimate the needed volume of small containers holding a fixed mass of powder that has been compacted. An example would be a packing line where vibration is used to tamp powders into a small container for effective packing purposes.
5.4 Bulk density values can vary significantly if the particle size of the actual material to be handled is different than tested. A bulk solid consisting of large and small particles often has higher bulk densities than the fine particles by themselves. For powders, lower densities are possible if the fine particles are fluidized or aerated.
5.5 The results of this test method are most applicable to containers with volumes up to about one cubic meter. Another method (such as D6683) should be used when considering larger silos.
Note 1: The quality of the results produced by this standard is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 ...
SCOPE
1.1 This test method covers the apparatus and procedures for determining the bulk densities of free flowing and moderately cohesive powders and granular materials up to 3.5 mm in size in their loose (Method A) and tapped (Method B) states.
1.2 This test method should be performed in a laboratory under controlled conditions of temperature and humidity.
1.3 This test method is similar to those of Test Methods B212, B329, B417, D29, and D2854.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition they are representative of the significant digits that generally should be retained. The procedures used do not consider material variations, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives; and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organiz...
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Sifting segregation can cause horizontal segregation (for example, center-to-periphery) within bins used to hold and transport bulk solids. This can affect final product quality or subsequent processes in industrial applications.
5.2 By measuring a bulk solid's segregation tendency, one can compare results to other bulk solids with known history, or determine if the given bulk solid may have a tendency to segregate in a given process.
5.3 Sifting, which is a process by which smaller particles move through a matrix of larger ones, is a common method of segregation. Four conditions must exist for sifting to occur:
5.3.1 A Difference in Particle Size between the Individual Components—This ratio can be as low as 1.3 to 1. In general, the larger the ratio of particle sizes, the greater the tendency for particles to segregate by sifting.
5.3.2 A Sufficiently Large Mean Particle Size—Sifting segregation can occur with a mean particle size in the 50 μm range and can become a dominant segregation mechanism if the mean particle size is above 100 μm.
5.3.3 Sufficiently Free Flowing Material—This allows the smaller particles to sift through the matrix of larger particles. With cohesive materials, the fine particles are bound to one another and do not enter the voids among the coarse particles.
5.3.4 Interparticle Motion—This can be caused during formation of a pile, by vibration, or by a velocity gradient across the flowing material.
5.4 All four of these conditions must exist for sifting segregation to occur. If any one of these conditions does not exist, the material will not segregate by this mechanism.
Note 1: The quality of the result produced by this practice is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this practice are ...
SCOPE
1.1 This practice covers an apparatus and procedure for simulating the segregation tendencies of bulk solids by means of the sifting mechanism.
1.2 Temperature- and humidity-sensitive bulk solids may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment.
1.3 The maximum particle size should be limited to 3 mm, to reduce the likelihood of binding the slide gate.
1.4 This standard is not applicable to all bulk solids and segregation mechanisms: while sifting is a common segregation mechanism experienced by many bulk solids, other segregation mechanisms not evaluated by this standard might induce segregation in practice. Practice D6941 covers another common mechanism: fluidization.
1.5 The extent to which segregation will occur in an industrial situation is not only a function of the bulk solid and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.6 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.7 This practice offers a set of instructions for performing one or more specific operations. This document cannot replace education or experience and should be used in conjunction with professional judgment. Not all aspects of this practice may be applicable in all circumstances. This ASTM standard is not intended to represent or replace the standard of care by which the adequacy of a given professional service must be judged, nor should this document be applied without consideration of a project’s many unique aspects. The word “Standard” in the title of this document means only that the document has been approved through the ASTM consensus process.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the ...
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
The data from the loose bulk density test can be used to estimate the size of bags, totes, small bins or hoppers for the storage of a fixed mass of powder in its loose condition. It can also be used to estimate the mass of powder that will fit in small size containers such as drums. It cannot be used to estimate powder quantities of large vessels such as silos.
Values of loose bulk density obtained using this test method should be used with caution, since they can vary considerably depending on the inital state of dispersion of the test specimen, height-to-diameter ratio of specimen in graduated cylinder, dryness of powder, and other factors.
The data from the tapped bulk density test can be used to estimate the needed volume of small containers holding a fixed mass of powder that has been compacted. An example would be a packing line where vibration is used to tamp powders into a small container for effective packing purposes.
Bulk density values can vary significantly if the particle size of the actual material to be handled is different than tested. A bulk solid consisting of large and small particles often has higher bulk densities than the fine particles by themselves. For powders, lower densities are possible if the fine particles are fluidized or aerated.
The results of this test method are most applicable to containers with volumes up to about one cubic meter. Another method (such as D 6683) should be used when considering larger silos.
Note 1—The quality of the results produced by this standard is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D 3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D 3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D 3740 provides a means of ...
SCOPE
1.1 This test method covers the apparatus and procedures for determining the bulk densities of free flowing and moderately cohesive powders and granular materials up to 3.5 mm in size in their loose (Method A) and tapped (Method B) states.
1.2 This test method should be performed in a laboratory under controlled conditions of temperature and humidity.
1.3 This test method is similar to those of Test Methods B 212, D 29, and D 2854.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D 6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition they are representative of the significant digits that generally should be retained. The procedures used do not consider material variations, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives; and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
WITHDRAWN RATIONALE
This test method covers the apparatus and procedures for determining the bulk densities of free flowing and moderately cohesive powders and granular materials up to 3.5 mm in size in their loose (Method A) and tapped (Method B) states.
Formerly under the jurisdiction of Committe...
- Standard4 pagesEnglish language
SIGNIFICANCE AND USE
5.1 A large number of industrial processes involve transfer and feeding of bulk solids, and the ability of such materials to flow in a controlled manner during these operations is critical to product quality.
5.2 Direct shear cells are among the most important methods for measuring the flow properties of bulk solids in industrial applications for bulk solids handling.
5.3 Direct shear cells have many advantages over simpler methods of measuring bulk solids flow properties, but their operation is more complex and the procedures for their use must be carefully controlled to produce accurate and reproducible data.
5.4 The three most popular direct shear cell types are: Translational (D6128), Annular (D6773), and Rotational (D6682 and D7891).
5.5 From shear cell data, a wide variety of parameters can be obtained, including the yield locus representing the shear stress to normal stress relationship at incipient flow, angle of internal friction, unconfined yield strength, cohesion, and a variety of related parameters such as the flow function.
5.6 In addition, these three direct shear cells can be set up with wall coupons to measure wall friction.
5.7 When the shear cell data are combined with unconfined yield strength, wall friction data, and bulk density data, they can be used for bin and hopper evaluation and design.
SCOPE
1.1 This guide covers theory and principles for obtaining reliable and accurate bulk solids flow data using a direct shear cell. It includes characteristics and limitations of the three most popular direct shear cell types: Translational (D6128), Annular (D6773), and Rotational (D6682 and D7891).
1.2 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard.
1.3 This guide offers an organized collection of information or a series of options and does not recommend a specific course of action. This document cannot replace education or experience and should be used in conjunction with professional judgment. Not all aspects of this guide may be applicable in all circumstances. This ASTM standard is not intended to represent or replace the standard of care by which the adequacy of a given professional service must be judged, nor should this document be applied without consideration of a project’s many unique aspects. The word “Standard” in the title of this document means only that the document has been approved through the ASTM consensus process.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
- Guide5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Reliable, controlled flow of bulk solids from bins and hoppers is essential in almost every industrial facility. Unfortunately, flow stoppages due to arching and ratholing are common. Additional problems include uncontrolled flow (flooding) of powders, segregation of particle mixtures, useable capacity which is significantly less than design capacity, caking and spoilage of bulk solids in stagnant zones, and structural failures.
5.2 By measuring the flow properties of bulk solids, and designing bins and hoppers based on these flow properties, most flow problems can be prevented or eliminated.
5.3 For bulk solids with a significant percentage of particles (typically, one third or more) finer than about 6 mm, the cohesive strength is governed by the fines (-6-mm fraction). For such bulk solids, cohesive strength and wall friction tests may be performed on the fine fraction only.
Note 1: The quality of the result produced by this test method is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this test method are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors. Practice D3740 was developed for agencies engaged in the testing and/or inspection of soil and rock. As such it is not totally applicable to agencies performing this test method. However, users of this test method should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this test method. Currently there is no known qualifying national authority that inspects agencies that perform this test method.
SCOPE
1.1 This method 2covers the apparatus and procedures for measuring the cohesive strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included.
1.2 This standard is not applicable to testing bulk solids that do not reach the steady state requirement within the travel limit of the shear cell. It is difficult to classify ahead of time which bulk solids cannot be tested, but one example may be those consisting of highly elastic particles.
1.3 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment also may be derived from this data.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated, in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user's objectives; and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and dete...
- Standard20 pagesEnglish language
- Standard20 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Reliable, controlled flow of bulk solids from bins and hoppers is essential in almost every industrial facility. Unfortunately, flow stoppages due to arching and ratholing are common. Additional problems include uncontrolled flow (flooding) of powders, segregation of particle mixtures, usable capacity which is significantly less than design capacity, caking and spoilage of bulk solids in stagnant zones, and structural failures.
5.2 By measuring the flow properties of bulk solids, and designing bins and hoppers based on these flow properties, most flow problems can be prevented or eliminated (1).3
5.3 For bulk solids with a significant percentage of particles (typically, one third or more) finer than about 6 mm (1/4 in.), the unconfined yield strength is governed by the fines (−6 mm fraction). For such bulk solids, strength and wall friction tests may be performed on the fine fraction only.
Note 1: The quality of the result produced by this standard is dependent on the competence of personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D3740 does not in itself ensure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors. Practice D3740 was developed for agencies engaged in the testing or inspection (or both) of soil and rock. As such it is not totally applicable to agencies performing this standard. However, users of this standard should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this standard. Currently there is no known qualifying national authority that inspects agencies that perform this standard.
SCOPE
1.1 This test method covers the apparatus and procedures for measuring the unconfined yield strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included.
1.2 This test method covers operation of the manually-controlled Schulze Ring Shear Tester. An automated version of this tester is also available. Its method of testing bulk solids is similar in principle to that described in this test method.
1.3 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment may also be derived from this data. Another application is the measurement of the flowability of bulk solids, for example, for comparison of different products or optimization.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives: and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the respons...
- Standard27 pagesEnglish language
- Standard27 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The test can be used to evaluate the following:
5.1.1 Classification or Comparison of Powders—There are several parameters that can be used to classify powders relative to each other, the most useful being the measured shear stresses, cohesion, flow function and angle of internal friction.
5.1.2 Sensitivity Analysis—The shear cell can be used to evaluate the relative effects of a range of powder properties and/or environmental parameters such as (but not limited to) humidity, particle size and size distribution, particle shape and shape distribution, moisture content and temperature.
5.1.3 Quality Control—The test can, in some circumstances, be used to assess the flow properties of a raw material, intermediate or product against pre-determined acceptance criteria.
5.1.4 Storage Vessel Design—Mathematical models exist for the determination of storage vessel design parameters which are based on the flow properties of powders as generated by shear cell testing, requiring shear testing at a range of consolidating stresses as well as the measurement of the wall friction angle with respect to the material of construction of the storage vessel. The methods are detailed in Refs. (1-3).2
Note 1: The quality of the result produced by this test method is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this test method are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors (4).
Practice D3740 was developed for agencies engaged in the testing and/or inspection of soil and rock. As such it is not totally applicable to agencies performing this test method. However, users of this test method shou...
SCOPE
1.1 This method covers the apparatus and procedures for measuring the incipient failure properties of a powder as a function of the normal stress for a given level of consolidation. The method also allows the further determination of the unconfined yield strength, internal friction angles, cohesion, flow function, major principal stress and wall friction angle (with the appropriate wall coupon fitted to the correct accessory).
1.2 These parameters are most commonly used for the design of storage hoppers and bins using industry standard calculations and procedures. They can also provide relative classification or comparison of the flow behavior of different powders or different batches of the same powder if similar stress and shear regimes are encountered within the processing equipment.
1.3 The apparatus is suitable for measuring the properties of powders with a maximum particle size of 1 mm. It is possible to test powders which have a small proportion of particles of 1 mm or greater, but they should be present in the bulk sample as no more than 5 % of the total mass in samples with a normal (Gaussian) size distribution.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated, in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives; and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 Units—Th...
- Standard11 pagesEnglish language
- Standard11 pagesEnglish language
SIGNIFICANCE AND USE
5.1 This test method provides measurements that can be used to describe the bulk properties of a powder or granular material.
5.2 The measurements can be combined with practical experience to provide relative rankings of various forms of bulk handling behavior of powders and granular materials for a specific application.
Note 1: The quality of the result produced by this standard is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors. Practice D3740 was developed for agencies engaged in the testing or inspection (or both) of soil and rock. As such it is not totally applicable to agencies performing this standard. However, users of this standard should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this standard. Currently there is no known qualifying national authority that inspects agencies that perform this standard.
SCOPE
1.1 This test method covers an apparatus and procedures for measuring properties of bulk solids, henceforth referred to as Carr Indices.2
1.2 This test method is suitable for free flowing and moderately cohesive powders and granular materials up to 2.0 mm in size. Materials must be able to pour through a 6.0 to 8.0-mm diameter funnel outlet when in an aerated state.
1.3 This method consists of eight measurements and two calculations for Carr Indices as follows. Each measurement, or calculation, or combination of them, can be used to characterize the properties of bulk solids.
1.3.1 Measurement of Carr Angle of Repose
1.3.2 Measurement of Carr Angle of Fall
1.3.3 Calculation of Carr Angle of Difference
1.3.4 Measurement of Carr Loose Bulk Density
1.3.5 Measurement of Carr Packed Bulk Density
1.3.6 Calculation of Carr Compressibility
1.3.7 Measurement of Carr Cohesion
1.3.8 Measurement of Carr Uniformity
1.3.9 Measurement of Carr Angle of Spatula
1.3.10 Measurement of Carr Dispersibility
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives: and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 Units—The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Reliable, controlled flow of bulk solids from bins and hoppers is essential in almost every industrial facility. Unfortunately, flow stoppages due to arching and ratholing are common. Additional problems include uncontrolled flow (flooding) of powders, segregation of particle mixtures, useable capacity which is significantly less than design capacity, caking and spoilage of bulk solids in stagnant zones, and structural failures.
5.2 By measuring the flow properties of bulk solids, and designing bins and hoppers based on these flow properties, most flow problems can be prevented or eliminated.
5.3 For bulk solids with a significant percentage of particles (typically, one third or more) finer than about 6 mm, the cohesive strength is governed by the fines (-6-mm fraction). For such bulk solids, cohesive strength and wall friction tests may be performed on the fine fraction only.
Note 1: The quality of the result produced by this test method is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this test method are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors. Practice D3740 was developed for agencies engaged in the testing and/or inspection of soil and rock. As such it is not totally applicable to agencies performing this test method. However, users of this test method should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this test method. Currently there is no known qualifying national authority that inspects agencies that perform this test method.
SCOPE
1.1 This method 2covers the apparatus and procedures for measuring the cohesive strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included.
1.2 This standard is not applicable to testing bulk solids that do not reach the steady state requirement within the travel limit of the shear cell. It is difficult to classify ahead of time which bulk solids cannot be tested, but one example may be those consisting of highly elastic particles.
1.3 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment also may be derived from this data.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated, in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user's objectives; and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and dete...
- Standard20 pagesEnglish language
- Standard20 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The data from this test can be used to estimate the bulk density of materials in bins and hoppers and for material handling applications such as feeders.
5.2 The test results can be greatly affected by the sample selected for testing. For meaningful results it is necessary to select a representative sample of the particulate solid with respect to moisture (water) content, particle-size distribution and temperature. For the tests an appropriate size sample should be available, and fresh material should be used for each individual test specimen.
5.3 Initial bulk density, (ρb)initial, may or may not be used as the minimum bulk density. This will depend on the material being tested. For example, the two are often close to the same for coarse (most particles larger than about 6 mm), free-flowing bulk solids, but not for fine, aeratable powders.
5.4 Bulk density values may be dependent upon the magnitude of the applied mass increments. Traditionally, the applied mass is doubled for each increment resulting in an applied mass increment ratio of 1. Smaller than standard increment ratios may be desirable for materials that are highly sensitive to the applied mass increment ratio. An example of the latter is a material whose bulk density increases 10% or more with each increase in applied mass.
5.5 Bulk density values may be dependent upon the duration of each applied mass. Traditionally, the duration is the same for each increment and equal to 15 s. For some materials, the rate of compression is such that complete compression (no change in volume with time at a given applied compressive stress) will require significantly more than 15 s.Note 1—The quality of the result produced by this standard is dependent on the competence of personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of t...
SCOPE
1.1 This test method covers an apparatus and procedure for determining a range of bulk densities of powders and other bulk solids as a function of compressive stress.
1.2 This test method should be performed in the laboratory under controlled conditions of temperature and humidity.
1.3 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.3.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives, and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.4 Units—The values stated in SI units are to be regarded as standard. No other units of measure are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
5.1 Fluidization segregation can cause vertical segregation within bins used to hold and transport powders. This can affect product quality in industrial applications.
5.2 By measuring a powder's segregation tendency, one can compare results to other powders with known history, or determine if the given powder may have a tendency to segregate in a given process.
5.3 Fine powders generally have a lower permeability than coarse bulk solids and therefore tend to retain air longer. Thus, when a bin is filled with a fluidizable powder, the coarser particles settle or are driven into the bed while the finer particles remain fluidized near the surface.
5.4 Fluidization, which serves as a driving force for this mechanism of segregation, is likely to occur when fine powders are pneumatically conveyed into a bin, the bin is filled or discharged at high rates, or if sufficient air flow counter to the flow of powder is present within the bin.Note 1—The quality of the result produced by this practice is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this practice are cautioned that compliance with Practice D3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D3740 provides a means of evaluating some of those factors.
Practice D3740 was developed for agencies engaged in the testing and/or inspection of soil and rock. As such it is not totally applicable to agencies performing this practice. However, users of this practice should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this practice. Currently there is no known qualifying national authority that inspects agencies that perform this practice.
SCOPE
1.1 This practice covers an apparatus and procedure for creating several specimens of a powder sample that, if the powder is one that segregates by the fluidization mechanism, should be different from one another.
1.2 A powder sample is fluidized then, after the fluidizing gas is turned off, it is separated into three or more specimens that can be analyzed for parameters of interest. The difference in these parameters between the specimens is an indication of the segregation potential of the powder.
1.3 Powders must be capable of being fluidized in order to be tested by this practice.
1.4 Temperature- and moisture-sensitive powders may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment.
1.5 This standard is not applicable to all bulk solids and segregation mechanisms: while fluidization is a common segregation mechanism experienced by many fine powders, other segregation mechanisms not evaluated by this standard might induce segregation in practice. Practice D6940 covers another common mechanism: sifting.
1.6 The extent to which segregation will occur in an industrial situation is not only a function of the powder and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.7 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.8 This practice offers a set of instructions for performing one or more specific operations. This document cannot replace education or experience and should be used in conjunction with professional judgment. Not all aspects of this practice may be applicable in all circumstances. This ASTM standard is not intended to represent or replace the standard of care by which the adequacy of a given professional service must be judged, nor should this document be applied without consideration of a project’s many ...
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
Sifting segregation can cause horizontal segregation (for example, center-to-periphery) within bins used to hold and transport bulk solids. This can affect final product quality in industrial applications.
By measuring a bulk solid's segregation tendency, one can compare results to other bulk solids with known history, or determine if the given bulk solid may have a tendency to segregate in a given process.
Sifting, which is a process by which smaller particles move through a matrix of larger ones, is a common method of segregation. Four conditions must exist for sifting to occur:
A Difference in Particle Size between the Individual Components—This ratio can be as low as 1.3 to 1. In general, the larger the ratio of particle sizes, the greater the tendency for particles to segregate by sifting.
A Sufficiently Large Mean Particle Size—Sifting segregation can occur with a mean particle size in the 50 μm range and can become a dominant segregation mechanism if the mean particle size is above 100 μm.
Sufficiently Free Flowing Material—This allows the smaller particles to sift through the matrix of larger particles. With cohesive materials, the fine particles are bound to one another and do not enter the voids among the coarse particles.
Interparticle Motion—This can be caused during formation of a pile, by vibration, or by a velocity gradient across the flowing material.
All four of these conditions must exist for sifting segregation to occur. If any one of these conditions does not exist, the material will not segregate by this mechanism.
Note 1—The quality of the result produced by this practice is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this practice are cautioned that compliance with Practice D3740 does not in itself assure...
SCOPE
1.1 This practice covers an apparatus and procedure for simulating the segregation tendencies of bulk solids by means of the sifting mechanism.
1.2 Temperature- and humidity-sensitive bulk solids may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment.
1.3 The maximum particle size should be limited to 3 mm, to reduce the likelihood of binding the slide gate.
1.4 This standard is not applicable to all bulk solids and segregation mechanisms: while sifting is a common segregation mechanism experienced by many bulk solids, other segregation mechanisms not evaluated by this standard might induce segregation in practice. Practice D6941 covers another common mechanism: fluidization.
1.5 The extent to which segregation will occur in an industrial situation is not only a function of the bulk solid and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.6 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
This test method provides measurements that can be used to describe the bulk properties of a powder or granular material.
The measurements can be combined with practical experience to provide relative rankings of various forms of bulk handling behavior of powders and granular materials for a specific application.
Note 1—The quality of the result produced by this standard is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D 3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D 3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D 3740 provides a means of evaluating some of those factors. Practice D 3740 was developed for agencies engaged in the testing or inspection (or both) of soil and rock. As such it is not totally applicable to agencies performing this standard. However, users of this standard should recognize that the framework of Practice D 3740 is appropriate for evaluating the quality of an agency performing this standard. Currently there is no known qualifying national authority that inspects agencies that perform this standard.
SCOPE
1.1 This test method covers an apparatus and procedures for measuring properties of bulk solids, henceforth referred to as Carr Indices.
1.2 This test method is suitable for free flowing and moderately cohesive powders and granular materials up to 2.0 mm in size. Materials must be able to pour through a 6.0 to 8.0-mm diameter funnel outlet when in an aerated state.
1.3 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This method consists of eight measurements and two calculations to provide ten tests for Carr Indices. Each individual test or a combination of several tests can be used to characterize the properties of bulk solids. These ten tests are as follows:
1.4.1 Test A—Measurement of Carr Angle of Repose
1.4.2 Test B—Measurement of Carr Angle of Fall
1.4.3 Test C—Calculation of Carr Angle of Difference
1.4.4 Test D—Measurement of Carr Loose Bulk Density
1.4.5 Test E—Measurement of Carr Packed Bulk Density
1.4.6 Test F—Calculation of Carr Compressibility
1.4.7 Test G—Measurement of Carr Cohesion
1.4.8 Test H—Measurement of Carr Uniformity
1.4.9 Test I—Measurement of Carr Angle of Spatula
1.4.10 Test J—Measurement of Carr Dispersibility
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard8 pagesEnglish language
- Standard8 pagesEnglish language
SIGNIFICANCE AND USE
Reliable, controlled flow of bulk solids from bins and hoppers is essential in almost every industrial facility. Unfortunately, flow stoppages due to arching and ratholing are common. Additional problems include uncontrolled flow (flooding) of powders, segregation of particle mixtures, useable capacity which is significantly less than design capacity, caking and spoilage of bulk solids in stagnant zones, and structural failures.
By measuring the flow properties of bulk solids, and designing bins and hoppers based on these flow properties, most flow problems can be prevented or eliminated (1).
For bulk solids with a significant percentage of particles (typically, one third or more) finer than about 6 mm ( ¼ in.), the unconfined yield strength is governed by the fines (−6 mm fraction). For such bulk solids, strength and wall friction tests may be performed on the fine fraction only.
This test method covers operation of the manually-controlled Schulze Ring Shear Tester. An automated version of this tester is also available. Its method of testing bulk solids is similar in principle to that described in this test method.
Note 1—The quality of the result produced by this standard is dependent on the competence of personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D 3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D 3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D 3740 provides a means of evaluating some of those factors. Practice D 3740 was developed for agencies engaged in the testing or inspection (or both) of soil and rock. As such it is not totally applicable to agencies performing this standard. However, users of this standard should recognize that the framework of Practice D 3740 is appropriate for evaluating the qua...
SCOPE
1.1 This test method covers the apparatus and procedures for measuring the unconfined yield strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included.
1.2 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment may also be derived from this data. Another application is the measurement of the flowability of bulk solids, for example, for comparison of different products or optimization.
1.3 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D 6026.
1.3.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives: and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard27 pagesEnglish language
- Standard27 pagesEnglish language
SIGNIFICANCE AND USE
The data from this test can be used to estimate the bulk density of materials in bins and hoppers and for material handling applications such as feeders.
The test results can be greatly affected by the sample selected for testing. For meaningful results it is necessary to select a representative sample of the particulate solid with respect to moisture (water) content, particle-size distribution and temperature. For the tests an appropriate size sample should be available, and fresh material should be used for each individual test specimen.
Initial bulk density, (ρb)initial, may or may not be used as the minimum bulk density. This will depend on the material being tested. For example, the two are often close to the same for coarse (most particles larger than about 6 mm), free-flowing bulk solids, but not for fine, aeratable powders.
Bulk density values may be dependent upon the magnitude of the applied mass increments. Traditionally, the applied mass is doubled for each increment resulting in an applied mass increment ratio of 1. Smaller than standard increment ratios may be desirable for materials that are highly sensitive to the applied mass increment ratio. An example of the latter is a material whose bulk density increases 10% or more with each increase in applied mass.
Bulk density values may be dependent upon the duration of each applied mass. Traditionally, the duration is the same for each increment and equal to 15 s. For some materials, the rate of compression is such that complete compression (no change in volume with time at a given applied compressive stress) will require significantly more than 15 s.
Note 1—The quality of the result produced by this standard is dependent on the competence of personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D 3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are ca...
SCOPE
1.1 This test method covers an apparatus and procedure for determining a range of bulk densities of powders and other bulk solids as a function of compressive stress.
1.2 This test method should be performed in the laboratory under controlled conditions of temperature and humidity.
1.3 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D 6026.
1.3.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives, and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
- Standard5 pagesEnglish language
SIGNIFICANCE AND USE
Reliable, controlled flow of bulk solids from bins and hoppers is essential in almost every industrial facility. Unfortunately, flow stoppages due to arching and ratholing are common. Additional problems include uncontrolled flow (flooding) of powders, segregation of particle mixtures, useable capacity which is significantly less than design capacity, caking and spoilage of bulk solids in stagnant zones, and structural failures.
By measuring the flow properties of bulk solids, and designing bins and hoppers based on these flow properties, most flow problems can be prevented or eliminated.
For bulk solids with a significant percentage of particles (typically, one third or more) finer than about 6 mm ( ¼ in.), the cohesive strength is governed by the fines (-6-mm fraction). For such bulk solids, cohesive strength and wall friction tests may be performed on the fine fraction only.
Note 1—The quality of the result produced by this test method is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D 3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this test method are cautioned that compliance with Practice D 3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D 3740 provides a means of evaluating some of those factors. Practice D 3740 was developed for agencies engaged in the testing and/or inspection of soil and rock. As such it is not totally applicable to agencies performing this test method. However, users of this test method should recognize that the framework of Practice D 3740 is appropriate for evaluating the quality of an agency performing this test method. Currently there is no known qualifying national authority that inspects agencies that perform this test method.
SCOPE
1.1 This method covers the apparatus and procedures for measuring the cohesive strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included.
1.2 This standard is not applicable to testing bulk solids that do not reach the steady state requirement within the travel limit of the shear cell. It is impossible to classify ahead of time which bulk solids cannot be tested, but one example may be those consisting of highly elastic particles.
1.3 The values stated in SI units are to be regarded as standard.
1.4 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment also may be derived from this data.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard20 pagesEnglish language
SIGNIFICANCE AND USE
The test method is useful for the following:
5.1.1 Classification of Powders—The cohesion and angle of internal friction are flowability indicators of powders and can be used to classify the powders.
5.1.2 Quality Control—For a number of industrial applications flowability factors are used to compare the material flowability at different times during production. The material produced has to be held within given limits for each application and each powder so as to ensure trouble-free operation.
5.1.3 Material Engineering—Powder properties are influenced by particle size, particle size distribution, fat content, humidity and other parameters. By selecting the correct parameters and the correct mixtures of powders, the required mechanical properties of the product are achieved.
5.1.4 Design of Handling Equipment—For certain storage and conveyor equipment there are mathematical models exist which require the mechanical properties of powders.
SCOPE
1.1 This test method is applied to the measurement of the mechanical properties of powders as a function of normal stress.
1.2 This apparatus is suitable measuring the properties of powders and other bulk solids, up to a particle size of 5000 micron.
1.3 This method comprises four different test procedures for the determination of powder mechanical properties:
1.3.1 Test A - Measurement of INTERNAL FRICTION as a function of normal stress.
1.3.2 Test B - Measurement of WALL FRICTION as a function of normal stress.
1.3.3 Test C - Measurement of BULK DENSITY as a function of normal stress and time.
1.3.4 Test D - Measurement of DEGRADATION as a function of normal stress.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard13 pagesEnglish language
SIGNIFICANCE AND USE
This test method provides measurements that can be used to describe the bulk properties of a powder or granular material.
The measurements can be combined with practical experience to provide relative rankings of various forms of bulk handling behavior of powders and granular materials for a specific application.
SCOPE
1.1 This test method covers the apparatus and procedures for measuring properties of bulk solids, henceforth referred to as Carr Indices.
1.2 This test method is suitable for free flowing and moderately cohesive powders and granular materials up to 2.0 mm in size. Materials must be able to pour through a 7.0 ± 1.0-mm diameter funnel outlet when in an aerated state.
1.3 This method consists of eight measurements and two calculations to provide ten tests for Carr Indices. Each individual test or a combination of several tests can be used to characterize the properties of bulk solids. These ten tests are as follows:
1.3.1 Test A—Measurement of Carr Angle of Repose
1.3.2 Test B—Measurement of Carr Angle of Fall
1.3.3 Test C—Calculation of Carr Angle of Difference
1.3.4 Test D—Measurement of Carr Loose Bulk Density
1.3.5 Test E—Measurement of Carr Packed Bulk Density
1.3.6 Test F—Calculation of Carr Compressibility
1.3.7 Test G—Measurement of Carr Cohesion
1.3.8 Test H—Measurement of Carr Uniformity
1.3.9 Test I—Measurement of Carr Angle of Spatula
1.3.10 Test J—Measurement of Carr Dispersibility
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
Fluidization segregation can cause vertical segregation within bins used to hold and transport powders. This can affect final product quality in industrial applications.
By measuring a powder’segregation tendency, one can compare results to other powders with known history, or determine if the given powder may have a tendency to segregate in a given process.
Fine powders generally have a lower permeability than coarse bulk solids and therefore tend to retain air longer. Thus, when a bin is being filled with a fluidizable powder, the coarser particles settle or are driven into the bed while the finer particles remain fluidized near the surface.
Fluidization, which serves as a driving force for this mechanism of segregation, is likely to occur when fine powders are pneumatically conveyed into a bin, the bin is filled or discharged at high rates, or if sufficient air flow counter to the flow of powder is present within the bin.
Note 1—The quality of the result produced by this practice is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D 3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this practice are cautioned that compliance with Practice D 3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D 3740 provides a means of evaluating some of those factors.
Practice D 3740 was developed for agencies engaged in the testing and/or inspection of soil and rock. As such it is not totally applicable to agencies performing this practice. However, users of this practice should recognize that the framework of Practice D 3740 is appropriate for evaluating the quality of an agency performing this practice. Currently there is no known qualifying national authority that inspects agencies that perform this practice.
SCOPE
1.1 This practice covers an apparatus and procedure for simulating the segregation tendencies of powders by means of the fluidization mechanism.
1.2 Powders must be capable of being fluidized in order to be tested by this practice.
1.3 Temperature- and humidity-sensitive powders may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment. Further, the gas supply (type, temperature, and humidity) should also match the industrial conditions.
1.4 This standard is not applicable to all bulk solids and segregation mechanisms: while fluidization is a common segregation mechanism experienced by many fine powders, other segregation mechanisms not evaluated by this standard might induce segregation in practice.
1.5 The extent to which segregation will occur in an industrial situation is not only a function of the powder and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
SCOPE
1.1 This practice covers an apparatus and procedure for simulating the segregation tendencies of powders by means of the fluidization mechanism.
1.2 Powders must be capable of being fluidized in order to be tested by this practice.
1.3 Temperature- and humidity-sensitive powders may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment. Further, the gas supply (type, temperature, and humidity) should also match the industrial conditions.
1.4 This standard is not applicable to all bulk solids and segregation mechanisms: while fluidization is a common segregation mechanism experienced by many fine powders, other segregation mechanisms not evaluated by this standard might induce segregation in practice.
1.5 The extent to which segregation will occur in an industrial situation is not only a function of the powder and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
SCOPE
1.1 This practice covers an apparatus and procedure for simulating the segregation tendencies of powders by means of the fluidization mechanism.
1.2 Powders must be capable of being fluidized in order to be tested by this practice.
1.3 Temperature- and humidity-sensitive powders may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment. Further, the gas supply (type, temperature, and humidity) should also match the industrial conditions.
1.4 This standard is not applicable to all bulk solids and segregation mechanisms: while fluidization is a common segregation mechanism experienced by many fine powders, other segregation mechanisms not evaluated by this standard might induce segregation in practice.
1.5 The extent to which segregation will occur in an industrial situation is not only a function of the powder and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
SCOPE
1.1 This practice covers an apparatus and procedure for simulating the segregation tendencies of bulk solids by means of the sifting mechanism.
1.2 Temperature- and humidity-sensitive bulk solids may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment.
1.3 The maximum particle size should be limited to 3 mm, to reduce the likelihood of binding the slide gate.
1.4 This standard is not applicable to all bulk solids and segregation mechanisms: while sifting is a common segregation mechanism experienced by many bulk solids, other segregation mechanisms not evaluated by this standard might induce segregation in practice.
1.5 The extent to which segregation will occur in an industrial situation is not only a function of the bulk solid and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard6 pagesEnglish language
SCOPE
1.1 This practice covers an apparatus and procedure for simulating the segregation tendencies of bulk solids by means of the sifting mechanism.
1.2 Temperature- and humidity-sensitive bulk solids may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment.
1.3 The maximum particle size should be limited to 3 mm, to reduce the likelihood of binding the slide gate.
1.4 This standard is not applicable to all bulk solids and segregation mechanisms: while sifting is a common segregation mechanism experienced by many bulk solids, other segregation mechanisms not evaluated by this standard might induce segregation in practice.
1.5 The extent to which segregation will occur in an industrial situation is not only a function of the bulk solid and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard5 pagesEnglish language
SCOPE
1.1 This practice covers an apparatus and procedure for simulating the segregation tendencies of powders by means of the fluidization mechanism.
1.2 Powders must be capable of being fluidized in order to be tested by this practice.
1.3 Temperature- and humidity-sensitive powders may need to be tested at different temperatures and moisture contents, as would happen in an industrial environment. Further, the gas supply (type, temperature, and humidity) should also match the industrial conditions.
1.4 This standard is not applicable to all bulk solids and segregation mechanisms: while fluidization is a common segregation mechanism experienced by many fine powders, other segregation mechanisms not evaluated by this standard might induce segregation in practice.
1.5 The extent to which segregation will occur in an industrial situation is not only a function of the powder and its tendency to segregate, but also the handling equipment (for example, bin design), process (for example, transfer rates), and environment.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
SCOPE
1.1 This method covers the apparatus and procedures for measuring the unconfined yield strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included. The SI system of units has been used throughout.
1.2 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment may also be derived from this data. Another application is the measurement of the flowability of bulk solids, for example, for comparison of different products or optimization.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard26 pagesEnglish language
SCOPE
1.1 This method covers the apparatus and procedures for measuring the cohesive strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included.
1.2 This standard is not applicable to testing bulk solids that do not reach the steady state requirement within the travel limit of the shear cell. It is impossible to classify ahead of time which bulk solids cannot be tested, but one example may be those consisting of highly elastic particles.
1.3 The values stated in SI units are to be regarded as standard.
1.4 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment also may be derived from this data.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard19 pagesEnglish language
SIGNIFICANCE AND USE
The data from this test can be used to estimate the bulk density of materials in bins, hoppers and for material handling applications such as silos.
The test results can be greatly affected by the sample selected for testing. For meaningful results it is necessary to select a representative sample of the particulate solid with respect to moisture content, particle size distribution and temperature. For the tests an appropriate size sample should be available, and a fresh material should be used for each individual test specimen.
Initial bulk density may or may not be used as the minimum bulk density. This will depend on the material being tested.
Bulk density values may be dependent upon the magnitude of the load increments. Traditionally, the load is doubled for each increment resulting in a load-increment ratio of 1. Smaller than standard load increment ratios may be desirable for materials that are highly sensitive to the load increment ratio.
Bulk density values may be dependent upon the duration of each load increment. Traditionally, the load duration is the same for each increment and equal to 15 s. For some materials, the rate of consolidation is such that complete consolidation (dissipation of excess pore pressure) will require significantly more than 15 s.
SCOPE
1.1 This test method covers an apparatus and procedure for determining a range of bulk densities of powders and other bulk solids as a function of compaction pressure.
1.2 This test method should be performed in the laboratory under controlled conditions of temperature and humidity.
1.3 This test method is similar to those of B 212-89(1995) Test Method for Apparent Density of Free-Flowing Metal Powders, D 29-86(1994) Test Methods for Sampling and Testing Lac Resins, D 2854-89(1993) Test Method for Apparent Density of Activated Carbon.
1.4 The values stated are in SI Units and are to be regarded as the standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard4 pagesEnglish language
SCOPE
1.1 This test method is applied to the measurement of the mechanical properties of powders as a function of normal stress.
1.2 This apparatus is suitable measuring the properties of powders and other bulk solids, up to a particle size of 5000 micron.
1.3 This method comprises four different test procedures for the determination of powder mechanical properties.Test A-Measurement of INTERNAL FRICTION as a function of normal stress.Test B-Measurement of WALL FRICTION as a function of normal stress.Test C-Measurement of BULK DENSITY as a function of normal stress and time.Test D-Measurement of DEGRADATION as a function of normal stress.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard13 pagesEnglish language
SCOPE
1.1 This method covers the apparatus and procedures for measuring the cohesive strength of bulk solids during both continuous flow and after storage at rest. In addition, measurements of internal friction, bulk density, and wall friction on various wall surfaces are included.
1.2 This standard is not applicable to testing bulk solids that do not reach the steady state requirement within the travel limit of the shear cell. It is impossible to classify ahead of time which bulk solids cannot be tested, but one example may be those consisting of highly elastic particles.
1.3 The values stated in SI units are to be regarded as standard.
1.4 The most common use of this information is in the design of storage bins and hoppers to prevent flow stoppages due to arching and ratholing, including the slope and smoothness of hopper walls to provide mass flow. Parameters for structural design of such equipment also may be derived from this data.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard19 pagesEnglish language
SCOPE
1.1 This test method covers the apparatus and procedures for measuring properties of bulk solids, henceforth referred to as Carr Indices.
1.2 This test method is suitable for free flowing and moderately cohesive powders and granular materials up to 2.0 mm in size. Materials must be able to pour through a 7.0 + or - 1.0 mm diameter funnel outlet when in an aerated state.
1.3 This method consists of eight measurements and two calculations to provide ten tests for Carr Indices. Each individual test or a combination of several tests can be used to characterize the properties of bulk solids. These ten tests are as follows:
1.3.1 Test A-Measurement of Carr Angle of Repose
1.3.2 Test B-Measurement of Carr Angle of Fall
1.3.3 Test C-Calculation of Carr Angle of Difference
1.3.4 Test D-Measurement of Carr Loose Bulk Density
1.3.5 Test E-Measurement of Carr Packed Bulk Density
1.3.6 Test F-Calculation of Carr Compressibility
1.3.7 Test G-Measurement of Carr Cohesion
1.3.8 Test H-Measurement of Carr Uniformity
1.3.9 Test I-Measurement of Carr Angle of Spatula
1.3.10 Test J-Measurement of Carr Dispersibility
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
5.1 The data from this test can be used to determine the superficial gas velocity required to suspend a bed of powder in the fluidized state and the resulting pressure drop.Note 4—The quality of the results produced by this standard is dependent on the competence of the personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D3740 does not in itself ensure reliable results. Reliable results depend on many factors: Practice D3740 provides a means of evaluating some of those factors.
Practice D3740 was developed for agencies engaged in the testing or inspection or both of soil and rock. As such it is not totally applicable to agencies performing this standard. However, users of this standard should recognize that the framework of Practice D3740 is appropriate for evaluating the quality of an agency performing this standard. Currently there is no known qualifying national authority that inspects agencies that perform this standard.
SCOPE
1.1 This test method describes the apparatus and procedure needed for determining the minimum fluidization velocity of Geldart Group A powders and the minimum fluidization or complete fluidization velocity of Geldart Group B powders.
1.1.1 This test method is for powders that are readily or easily fluidizable and fall into the category of Group A and B of the “Geldart” classification. The fluidization of Geldart Group C powders will be addressed in another standard. This test method could apply to Geldart Group D particles but the focus of this document is towards Group and A and B materials.
1.1.2 Geldart classification of powders is often defined by comparing the Sauter mean particle size with the difference between the particle density and the density of the fluidizing gas, as illustrated in Fig. 1 (1).2FIG. 1 Geldart Classification of Particles
1.1.2.1 Group A powders are easily fluidized but there is a difference between the gas velocity where the bed is initially fluidized and the velocity where bubbles are first observed. For Group A powders, bed expansion can be considerable before any bubbles are observed. Group B powders are also easily fluidized; but there is no difference between the velocity where the bed is fluidized and the velocity at the onset of bubbling. The minimum gas velocity, where all of the particles are fully supported by the gas for Group B powders, is often referred to as the “complete fluidization velocity” instead of minimum fluidization velocity. Group C powders are cohesive and can be difficult to fluidize.
1.1.2.2 Group A powders can be distinguished from Group B powders by the response to deaeration. Group A powders deaerate relatively slowly whereas Group B powders deaerate almost instantaneously in fluidized beds.
1.1.2.3 Group A Powders that lie near or on the Group A/C boundary may be tested by this method. However, if the powders do not fluidize freely, test results should be considered invalid.
1.1.2.4 Temperature, moisture (water) content, particle size distribution, particle shape and sometimes other variables influence the Geldart classification of a powder. Deaeration testing specified in 1.1.2.2 is a more definitive test than simply using particle size and density differences as described in 1.1.2.Note 1—A Standard Practice for deaeration testing is under development.
1.2 This test method should be performed in a laboratory under controlled conditions of temperature and humidity.
1.3 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D6026.
1.3.1 The procedures used to specify how data are collected/recorded or calculated, in this standard are regarded as the industry standard. In ...
- Standard7 pagesEnglish language
SIGNIFICANCE AND USE
The test method is useful for the following:
Classification of Powders—The cohesion and angle of internal friction are flowability indicators of powders and can be used to classify the powders.
Quality Control—For a number of industrial applications flowability factors are used to compare the material flowability at different times during production. The material produced has to be held within given limits for each application and each powder so as to ensure trouble-free operation.
Material Engineering—Powder properties are influenced by particle size, particle size distribution, fat content, humidity and other parameters. By selecting the correct parameters and the correct mixtures of powders, the required mechanical properties of the product are achieved.
Design of Handling Equipment—For certain storage and conveyor equipment mathematical models exist which require the mechanical properties of powders.
Note 2—The quality of the result produced by this standard is dependent on the competence of personnel performing it, and the suitability of the equipment and facilities used. Agencies that meet the criteria of Practice D 3740 are generally considered capable of competent and objective testing/sampling/inspection/etc. Users of this standard are cautioned that compliance with Practice D 3740 does not in itself assure reliable results. Reliable results depend on many factors; Practice D 3740 provides a means of evaluating some of those factors. Practice D 3740 was developed for agencies engaged in the testing or inspection (or both) of soil and rock. As such it is not totally applicable to agencies performing this standard. However, users of this standard should recognize that the framework of Practice D 3740 is appropriate for evaluating the quality of an agency performing this standard. Currently there is no known qualifying national authority that inspects agencies that perform this standard.
SCOPE
1.1 This test method is applied to the measurement of the mechanical properties of powders as a function of normal stress.
1.2 This apparatus is suitable measuring the properties of powders and other bulk solids, up to a particle size of 5000 micron.
1.3 This method comprises four different test procedures for the determination of powder mechanical properties:
1.3.1 Test A—Measurement of INTERNAL FRICTION as a function of normal stress.
1.3.2 Test B—Measurement of WALL FRICTION as a function of normal stress.
1.3.3 Test C—Measurement of BULK DENSITY as a function of normal stress and time.
1.3.4 Test D—Measurement of DEGRADATION as a function of normal stress.
1.4 All observed and calculated values shall conform to the guidelines for significant digits and rounding established in Practice D 6026.
1.4.1 The procedures used to specify how data are collected/recorded or calculated in this standard are regarded as the industry standard. In addition, they are representative of the significant digits that generally should be retained. The procedures used do not consider material variation, purpose for obtaining the data, special purpose studies, or any considerations for the user’s objectives, and it is common practice to increase or reduce significant digits of reported data to be commensurate with these considerations. It is beyond the scope of this standard to consider significant digits used in analysis methods for engineering design.
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
WITHDRAWN RATIONALE
This test method is applied to the measurement of the mechanical properties of powders as a function of no...
- Standard14 pagesEnglish language
Frequently Asked Questions
D18.24 is a Technical Committee within ASTM International. It is named "Characterization and Handling of Powders and Bulk Solids". This committee has published 42 standards.
D18.24 develops ASTM standards in the area of Information technology. Currently, there are 42 published standards from this technical committee.
ASTM is a standardization organization that develops and publishes standards to support industry, commerce, and regulatory requirements.
A Technical Committee (TC) in ASTM is a group of experts responsible for developing international standards in a specific technical area. TCs are composed of national member body delegates and work through consensus to create standards that meet global industry needs. Each TC may have subcommittees (SCs) and working groups (WGs) for specialized topics.