Safety rules for the construction and installation of lifts - Part 7: Rack and pinion lifts

1.1 This standard specifies the safety rules for the construction and installation of permanently installed new rack and pinon lifts serving defined landing levels, having a car designed for the transportation of persons or persons and goods supported by rack and pinion and moving between guide rails inclined not more than 15° to the vertical.

Sicherheitsregeln für die Konstruktion und den Einbau von Aufzügen - Teil 7: Zahnstangenaufzüge

1.1 Diese Norm legt die Sicherheitsregeln für die Konstruktion und den Einbau von dauerhaft errichteten, neuen Zahnstangenaufzüge fest, die festgelegte Ebenen bedienen und einen Fahrkorb besitzen, der für den Transport von Personen oder Personen und Lasten bestimmt ist, der von Zahnstangen getragen wird, und der sich zwischen Führungen, die nicht mehr als 15° gegen die Senkrechte geneigt sind, bewegt.

Règles de sécurité pour la construction et l'installation des ascenseurs - Partie 7: Ascenseurs à pignon et crémaillère

1.1 La présente norme précise les règles de sécurité pour la construction et l'installation à demeure des ascenseurs à pignon et crémaillère neufs, desservant des niveaux définis, comportant une cabine aménagée en vue du transport des personnes ou des personnes et des objets, soutenue par pignon et crémaillère et se déplaçant le long de guides inclinés dont l'angle avec la verticale n'excède pas 15°.

Varnostna pravila za konstruiranje in vgradnjo dvigal (liftov) - 7. del: Dvigala z zobnikom in zobato letvijo

General Information

Status
Not Published
Public Enquiry End Date
24-Jun-2009
Current Stage
98 - Abandoned project (Adopted Project)
Start Date
22-Nov-2011
Due Date
27-Nov-2011
Completion Date
22-Nov-2011

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SLOVENSKI STANDARD
01-junij-2009
Varnostna pravila za konstruiranje in vgradnjo dvigal (liftov) - 7. del: Dvigala z
zobnikom in zobato letvijo
Safety rules for the construction and installation of lifts - Part 7: Rack and pinion lifts
Sicherheitsregeln für die Konstruktion und den Einbau von Aufzügen - Teil 7:
Zahnstangenaufzüge
Règles de sécurité pour la construction et l'installation des ascenseurs - Partie 7:
Ascenseurs à pignon et crémaillère
Ta slovenski standard je istoveten z: prEN 81-7
ICS:
91.140.90 'YLJDOD7HNRþHVWRSQLFH Lifts. Escalators
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
DRAFT
NORME EUROPÉENNE
EUROPÄISCHE NORM
February 2009
ICS
English Version
Safety rules for the construction and installation of lifts - Part 7:
Rack and pinion lifts
Règles de sécurité pour la construction et l'installation des Sicherheitsregeln für die Konstruktion und den Einbau von
ascenseurs - Partie 7: Ascenseurs à pignon et crémaillère Aufzügen - Teil 7: Zahnstangenaufzüge
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee CEN/TC 10.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the
same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 81-7:2009: E
worldwide for CEN national Members.

Contents Page
Foreword . 3
Introduction . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 6
4 List of significant hazards . 6
5 Safety requirements and for protective measures . 9
6 Verification of safety measures and for protective measures . 25
7 Information for use . 29
Annex A (normative) List of the electric safety devices . 30
Annex C (informative) Technical dossier . 31
Annex D (normative) Examinations and test before putting into service . 33
Annex E (informative) Periodical examinations and tests, examinations and tests after an
important modification or after an accident. 34
Annex F (normative)  Safety components – Test procedures for verification of conformity . 36
Annex G (informative)  Proof of guide rails . 38
Annex M (informative)  Traction evaluation . 39
Annex ZA (informative)  Relationship between this European Standard and the Essential
Requirements of EC Directive 95/16/EC . 40

Foreword
This document (prEN 81-7:2009) has been prepared by Technical Committee CEN/TC 10 “Lifts, escalators and
moving walks”, the secretariat of which is held by AFNOR.
This document is currently submitted to the CEN Enquiry.
This document has been prepared under a mandate given to CEN by the European Commission and the European
Free Trade Association, and supports essential requirements of EC Directive.
For relationship with EC Directive, see informative Annex ZA, which is an integral part of this document.
This standard covers the necessary additional precautions by replacing the relevant existing text of EN 81-1:1998
or adding new clauses as indicated.
Introduction
Clauses 0.1 - 0.3.15 in EN 81-1:1998 apply except that 0.3.10 and 0.3.15 shall read as follows:
0.3.10 With the exception of the items listed below, a mechanical device built according to good practice and the
requirements of the standard will not deteriorate to a point of creating hazard without the possibility of detection.
The following mechanical failures are considered:
a) breakage and slackening of all linkage by auxiliary ropes,
b) failure of one of the mechanical components for the electromechanical brake which take part in the application
of the braking action on the drum or disk,
c) failure of a component associated with the main drive elements and the pinion gear.
0.3.15 To ensure the correct functioning of the equipment in the machinery space(s), i.e. taking into account the
heat dissipated by the equipment, the ambient temperature in the machinery space(s) is assumed to be
maintained between + 5° C and 40° C.

0.3.16 The following clause is added:

The fixing system of guards, which have to be removed during maintenance and inspection, remains attached to
the guard or to the equipment, when the guard is removed.

0.3.17 The following clause is added:
Access ways to the working areas are adequately lit (see 0.2.5 in EN 81-1:1998).
0.3.18 The following clause is added:
Minimum passageways required by building regulations are not obstructed by the open door/trap of the lift and/or
any protection means for working areas outside of the well, where fitted according to the maintenance instructions
(see 0.2.5).
0.3.19 The following clause is added:
Where more than one person is working at the same time on a lift, an adequate means of communication between
these persons is ensured.
1 Scope
1.1 This standard specifies the safety rules for the construction and installation of permanently installed new rack
and pinion lifts with the drive unit attached to the car serving defined landing levels, having a car designed for the
transportation of persons or persons and goods supported by rack and pinion and moving between guide rails
inclined not more than 15° to the vertical. The maximum rated speed is 2 m/s.
1.2 In addition to the requirements of this standard supplementary requirements shall be considered in special
cases (potentially explosive atmosphere, extreme climate conditions, seismic conditions, transporting dangerous
goods, etc.)
1.3 This standard does not cover:
a) lifts with drives other than those stated in 1.1;
b) installation of rack and pinion lifts in existing buildings to the extent that space does not permit;
c) important modifications (see annex E) to a lift installed before this standard is brought into application, and
d) lifting appliances, such as paternosters, mine lifts, theatrical lifts, appliances with automatic caging, skips, lifts
and hoists for building and public works sites, ships hoists, platforms for exploration or drilling at sea,
construction and maintenance appliances;
°
e) installations where the inclination of the guide rails to the vertical exceeds 15 ;
f) safety during transport, installation, repairs, and dismantling of lifts;
g) lifts with rated speed ≤ 0,15 m/s.
NOTE Exclusion mentioned under g) bases on the Machinery Directive 2006/42/EC
Noise and vibrations are not dealt within this standard because these are not relevant to the safe use of the lift.
However, this standard may usefully be taken as a basis.
1.4 This standard does not specify the additional requirements necessary for the use of lifts in case of fire.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this European
Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
The normative references of EN 81-1:1998 apply with the following additions:
EN 81-1:1998, Safety rules for the construction and installation of lifts - Part 1: Electric lifts.
EN ISO 12100-1:2003 Safety of machinery – Basic concepts, general principles for design – Part 1: Basic
terminology, methodology (ISO 12100-1:2003)
EN ISO 12100-2:2003 Safety of machinery – Basic concepts, general principles for design – Part 2: Technical
principles (ISO 12100-2:2003)
Existing building is a building which is used or was already used before the order for the lift was placed. A
building whose internal structure is completely renewed is considered as a new building.
ISO 6336-1:2006, Calculation of load capacity of spur and helical gears - Part 1: Basic principles, introduction and
general influence factors.
ISO 6336-2:2006, Calculation of load capacity of spur and helical gears - Part 2: Calculation of surface durability
(pitting).
ISO 6336-3:2006, Calculation of load capacity of spur and helical gears - Part 3: Calculation of tooth bending
strength.
ISO 6336-5:2003, Calculation of load capacity of spur and helical gears - Part 5: Strength and quality of materials.
3 Terms and definitions
3.1 Definitions
For the purposes of this European Standard, the applicable definitions in EN 81-1:1998 section 3 apply with the
following deviations and additions.
3.1.1
machinery (machinerie) (Triebwerk und Steuerung)
cabinet (s) for control and drive system, drive unit, main switch(es) and means for emergency operations
3.1.2
machinery space (emplacement des machines) (Antriebsbereich)
space(s) inside or outside the well where the machinery as a whole or in parts is placed
3.1.3
pulley space (emplacement de poulies) (Aufstellungsort von Seilrollen)
space(s) inside or outside of the well where pulleys are placed
3.1.4
rack and pinion lift (ascenseurs à pignon et cremaillere) (Zahnstangenaufzüge)
lift in which the movement of the car is achieved by meshing of the pinion, moving by rotation on a fixed rack
3.1.5
rack and pinion safety gear (parachute à pignon et cremaillere) (Zahnstangenfangvorrichtung)
a safety gear developing a force on the rack to provide a gradual stop of the car
3.2 Units and symbols
The requirements of EN 81-1:1998 section 4 apply.
4 List of significant hazards
This clause contains all the significant hazards, hazardous situations and events, as far as they are dealt with in
this standard, identified by risk assessment as significant for this type of machinery and which require action to
eliminate or reduce the risk. The significant hazards are based upon EN ISO 14121-1:2007. Also shown are the
subclause references to the safety requirements and/or protective measures in this standard. Before using this
standard it is important to carry out a risk assessment of lifts to check that it has the hazards identified in this
clause.
Table 1.1 – Additional hazards relating to this standard regarding the general design and
construction of lifts for persons and materials
Hazards Relevant clauses in this
standard
1 Mechanical hazards
1.1 Crushing
1.2 Shearing
1.3 Cutting or severing 5.8.4, 5.8.10, 5.10.2
1.4 Entanglement 5.8.10
1.5 Drawing-in or trapping 5.8.5, 5.10.4
1.6 Impact 5.6.3, F.8
1.7 Stabbing or puncture See 1.1 – 1.3
1.8 Friction or abrasion See 1.1 – 1.3
1.9 High pressure fluid ejection N/A
1.10 Ejection of parts N/A
1.11 Loss of stability 5.6.1
1.12 Slip, trip and fall
2 Electrical hazards
2.1 Electrical contact 5.9, 5.10
2.2 Electrostatic phenomena N/A
2.3 Thermal radiation N/A
2.4 External influences 5.9.1
3 Thermal hazards
3.1 Burns and scalds
3.2 Health-damaging effects N/A
4 Hazards generated by noise
4.1 Hearing losses
4.2 Interference with speech
5 Hazards generated by vibration
6 Hazards generated by radiation
6.1 Electrical arcs N/A
6.2 Lasers N/A
6.3 Ionising radiation sour
...

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