Thermostatic radiator valves - Requirements and test methods

This document specifies definitions, requirements and test methods for thermostatic radiator valves referred to hereafter as thermostatic valves.
This standard applies to two port thermostatic valves with or without pre-setting facility and thermostatic integrated valves with or without pre-setting facility for fitting to radiators in wet central heating installations up to a water temperature of 120 °C and a nominal pressure of PN 10.
This standard further specifies the dimensions, the materials and the connection details of four series of straight and angle pattern thermostatic radiator valves of nominal pressure ≤ PN 10.
This standard can be used as reference in a CEN/CENELEC Certification Mark System on thermostatic radiator valves.

Thermostatische Heizkörperventile - Anforderungen und Prüfung

Dieses Dokument hat den Zweck, Begriffe, Anforderungen und Prüfungen für thermostatische Heizkörper¬ventile, nachstehend Thermostatventile genannt, festzulegen.
Die vorliegende Norm ist auf thermostatische Zweiwegeventile mit oder ohne Voreinstellung und integrierte Thermostatventile mit oder ohne Voreinstellung anzuwenden, die zur Ausrüstung von Heizkörpern in Warmwasserheizungen bis zu einer Temperatur von 120 °C und bis zu einem Nenndruck von PN 10 dienen.
Die vorliegende Norm legt ferner die Maße, Werkstoffe und Ausführungen des Anschlusses von vier Reihen von thermostatischen Heizkörperventilen in Durchgangs  und Eckform mit Nenndruck ≤ PN 10 fest.
Auf diese Norm kann in einem CEN/CENELEC Zertifizierungssystem für thermostatische Heizkörperventile Bezug genommen werden.

Robinets thermostatiques d'équipement du corps de chauffe - Exigences et méthodes d'essai

Le présent document spécifie les définitions, les exigences et les méthodes d’essai applicables aux robinets thermostatiques d’équipement du corps de chauffe, ci-après dénommés « robinets thermostatiques ».
La présente norme s’applique aux robinets thermostatiques à deux voies avec ou sans dispositif de pré-réglage et aux robinets thermostatiques intégrés avec ou sans dispositif de pré-réglage destinés à une adaptation sur corps de chauffe dans des installations de chauffage central à eau avec une température d’eau allant jusqu’à 120 °C et une pression nominale allant jusqu’à PN 10.
La présente norme spécifie en outre les dimensions, les matériaux et les détails concernant le raccordement de quatre séries de robinets thermostatiques d’équipement du corps de chauffe droits et d’équerre présentant une pression nominale ≤ PN 10.
La présente norme peut être utilisée comme référence pour un Système de marques de certification CEN/CENELEC sur robinets thermostatiques d’équipement du corps de chauffe.

Termostatski ventili za ogrevala - Zahteve in preskusne metode

Ta evropski standard določa opredelitve, zahteve in preskusne metode za termostatske ventile za ogrevala (v nadaljevanju »termostatski ventili«). Ta standard se uporablja za termostatske ventile z dvema odcepoma ter z možnostjo vnaprejšnje nastavitve za namestitev na ogrevala v sistemih centralnega ogrevanja s temperaturo vode do 120 °C in nazivnim tlakom PN 10 (oziroma brez nje). Ta standard podrobneje določa dimenzije, materiale in podatke za priključitev štirih sklopov ravnih in kotnih termostatskih ventilov za ogrevala z nazivnim tlakom, ki je nižji oziroma enak PN 10. Na ta standard se je mogoče sklicevati v sistemu certifikacijskih oznak CEN/CENELEC v zvezi s termostatskimi ventili za ogrevala.

General Information

Status
Published
Public Enquiry End Date
04-Nov-2018
Publication Date
06-Nov-2019
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
09-Oct-2019
Due Date
14-Dec-2019
Completion Date
07-Nov-2019

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Standard
SIST EN 215:2019
English language
44 pages
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Standards Content (Sample)


SLOVENSKI STANDARD
01-december-2019
Nadomešča:
SIST EN 215:2004
SIST EN 215:2004/A1:2006
Termostatski ventili za ogrevala - Zahteve in preskusne metode
Thermostatic radiator valves - Requirements and test methods
Thermostatische Heizkörperventile - Anforderungen und Prüfung
Robinets thermostatiques d'équipement du corps de chauffe - Exigences et méthodes
d'essai
Ta slovenski standard je istoveten z: EN 215:2019
ICS:
23.060.01 Ventili na splošno Valves in general
91.140.10 Sistemi centralnega Central heating systems
ogrevanja
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 215
EUROPEAN STANDARD
NORME EUROPÉENNE
September 2019
EUROPÄISCHE NORM
ICS 91.140.10 Supersedes EN 215:2004
English Version
Thermostatic radiator valves - Requirements and test
methods
Robinets thermostatiques d'équipement du corps de Thermostatische Heizkörperventile - Anforderungen
chauffe - Exigences et méthodes d'essai und Prüfung
This European Standard was approved by CEN on 29 July 2019.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2019 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 215:2019 E
worldwide for CEN national Members.

Contents Page
European foreword . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 5
4 Symbols and abbreviations . 14
5 Requirements . 14
5.1 Dimensions . 14
5.2 Mechanical properties . 14
5.2.1 Resistance to pressure, leak-tightness of the valve body assembly . 14
5.2.2 Leak-tightness of the stem seal . 14
5.2.3 Resistance of the valve body assembly to a bending moment . 14
5.2.4 Resistance of the temperature selector to a torque . 15
5.2.5 Resistance of the temperature selector to a bending moment . 15
5.2.6 Exchange of the stem seal. 15
5.3 Operating characteristics . 15
5.3.1 Nominal flow rate and flow rate at S-1 K . 15
5.3.2 Characteristic flow rate at the minimum and maximum setting of the temperature
selector . 15
5.3.3 Characteristic flow rate for thermostatic valves having a pre-setting facility. 15
5.3.4 Sensor temperature at the minimum and maximum setting of the temperature
selector . 15
5.3.5 Hysteresis at the nominal flow rate . 15
5.3.6 Differential pressure influence . 15
5.3.7 Influence of the static pressure . 16
5.3.8 Temperature difference between temperature point S and the closing and opening
temperature respectively . 16
5.3.9 Influence of ambient temperature on thermostatic valves with transmission
elements . 16
5.3.10 Water temperature effect. 16
5.3.11 Response time . 16
5.4 Endurance and temperature resistance . 16
5.4.1 Mechanical endurance . 16
5.4.2 Thermal endurance . 16
5.4.3 Temperature resistance . 16
6 Test apparatus and methods . 17
6.1 Test apparatus. 17
6.1.1 Apparatus to obtain the hydraulic data . 17
6.1.2 Apparatus for testing the thermostatic valve and the integrated thermostatic valve
in the water bath . 18
6.1.3 Apparatus for testing the thermostatic valve in the air stream . 19
6.2 Characteristic curves of thermostatic valves . 20
6.2.1 Determination of the characteristic curves . 20
6.2.2 Plotting of the theoretical curve . 23
6.3 Testing of mechanical properties . 24
6.3.1 Resistance to pressure, leak-tightness of the valve body assembly . 24
6.3.2 Leak-tightness of the valve closed mechanically by means of the protection cap . 24
6.3.3 Leak-tightness of the stem seal . 25
6.3.4 Resistance of the valve body assembly to a bending moment . 25
6.3.5 Resistance of the temperature selector to a torque . 26
6.3.6 Resistance of the temperature selector to a bending moment . 27
6.4 Testing of operating characteristics . 28
6.4.1 Characteristic data . 28
6.4.2 Endurance tests and temperature resistance test . 31
6.5 Test schedule . 32
7 Technical information to be published by the manufacturer . 33
Annex A (normative) Thermostatic Radiator Valves — Dimensions and details on
connection . 36
A.1 General . 36
A.2 Dimensions . 36
A.3 Connection details . 39
A.4 Materials for body, tailpiece and nut . 40
A.5 Designation . 40
A.6 Marking . 40
A.7 Calculation of Control Accuracy — CA value . 40
Annex B (informative) Degree of turbulence of the air current in a room . 42
Annex C (informative) Test block for thermostatic integrated valves . 43
Bibliography . 44

European foreword
This document (EN 215:2019) has been prepared by Technical Committee CEN/TC 130 “Space heating
appliances without integral heat sources”, the secretariat of which is held by UNI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by March 2020, and conflicting national standards shall
be withdrawn at the latest by March 2020.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 215:2004/A1:2006.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
1 Scope
This document specifies definitions, requirements and test methods for thermostatic radiator valves
referred to hereafter as thermostatic valves.
This standard applies to two port thermostatic valves with or without pre-setting facility and
thermostatic integrated valves with or without pre-setting facility for fitting to radiators in wet central
heating installations up to a water temperature of 120 °C and a nominal pressure of PN 10.
This standard further specifies the dimensions, the materials and the connection details of four series of
straight and angle pattern thermostatic radiator valves of nominal pressure ≤ PN 10.
This standard can be used as reference in a CEN/CENELEC Certification Mark System on thermostatic
radiator valves.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 1982, Copper and copper alloys — Ingots and castings
EN 12164, Copper and copper alloys — Rod for free machining purposes
EN 12168, Copper and copper alloys — Hollow rod for free machining purposes
EN 12420, Copper and copper alloys — Forgings
EN 12449, Copper and copper alloys — Seamless, round tubes for general purposes
EN ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads — Part 1: Dimensions,
tolerances and designation (ISO 228-1)
ISO 7-1, Pipe threads where pressure-tight joints are made on the threads — Part 1: Dimensions,
tolerances and designation
ISO 965-1, ISO general purpose metric screw threads — Tolerances — Part 1: Principles and basic data
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
3.1
thermostatic valve to control the room temperature
thermostatic head assembly and thermostatic valve assembly or the thermostatic integrated valve
assembly
Note 1 to entry: See Figure 1 for components of the thermostatic radiator valve.
Key
A thermostatic head assembly 5 valve seat
B valve body assembly 6 union nut
1 sensor 7 tailpiece
2 temperature selector 8 valve stem
3 temperature selector scale 9 stem seal
4 valve disc 10 flow direction arrow
Figure 1 — Schematic drawing of the assembly of a thermostatic valve with integral sensor
3.1.1
sensor
part of the thermostatic valve to collect the temperature (controlled value)
Note 1 to entry: See Figure 2.
3.1.2
transmission unit
part of the thermostatic valve that converts a change of temperature or pressure of the sensor into a
linear movement of the valve stem
Note 1 to entry: See Figure 2.
3.1.3
transmission element
part of the thermostatic valve (e. g. capillary) that transmits the volume or pressure changes from the
sensor or temperature selector to the transmission unit
Note 1 to entry: See Figure 2.
3.1.4
thermostatic element
section containing all parts that are filled with the expansion medium
EXAMPLE Sensor, transmission element and transmission unit, shown as cross hatched parts in Figure 2.

Key
1 sensor
2 transmission element
3 transmission unit
Figure 2 — Thermostatic element
3.1.5
protection cap
device that protects the valve stem and thread before the initial fitting of the thermostatic head
assembly
3.2
types of thermostatic head assembly
3.2.1
thermostatic valve with integral sensor
valve where the sensor, transmission unit and temperature selector constitute an assembly which is
incorporated with the valve body assembly
Note 1 to entry: See Figure 3.

Figure 3 — Thermostatic valve with integral sensor
3.2.2
thermostatic valve with integral temperature selector and with remote sensor
valve where the temperature selector is incorporated within the valve but the sensor is separated from
the transmission unit, and there is a transmission element between the sensor and the transmission
unit
Note 1 to entry: See Figure 4.

Figure 4 — Thermostatic valve with integral temperature selector with remote sensor
3.2.3
thermostatic valve with the remote sensor incorporating the selector
valve where the sensor and temperature selector assembly is mounted remotely from the valve body
assembly and from the transmission unit, and there is a transmission element between the sensor and
the transmission unit
Note 1 to entry: See Figure 5.

Figure 5 — Thermostatic valve with the remote sensor incorporating the selector
3.2.4
thermostatic valve with remote sensor and remote selector
valve where both the sensor and the temperature selector are separate from each other and from the
valve body assembly with transmission unit, and there is a transmission element between the sensor
and the transmission unit and between the temperature selector and the transmission unit
Note 1 to entry: See Figure 6.
Figure 6 — Thermostatic valve with remote sensor and remote selector
3.2.5
thermostatic valve with pre-setting
valve where a reduced flow rate can be obtained by means of mechanical pre-adjustment incorporated
in the valve body assembly
3.2.6
type of thermostatic integrated valve
embedded valve including valve seat
Note 1 to entry: See Figure 7.

Key
1 garniture
2 integrated valve assembly
3 Sealing element
Figure 7 — Example of valve integrated in a radiator
3.3
types of connections
examples of connections used to fit the valve to the radiator and to the pipe work
Note 1 to entry: See Figure 8.
Key
a) internal pipe thread and cone seated union
b) compression fitting and cone seated union
c) washered union connections
d) compression fittings
e) integrated valve
Figure 8 — Types of radiator valve connections
3.4
operating characteristics
3.4.1
characteristic flow rate
q
m,s
water flow rate that is obtained at a temperature of point S-2 K, and at a differential pressure of
10 kPa (0,1 bar), at any desired setting
3.4.2
nominal flow rate
q
m,N
characteristic flow rate for an intermediate setting of the temperature selector according to 6.2.1.3
Note 1 to entry: The nominal flow rate for thermostatic valves having a pre-setting facility is measured at the
maximum pre-setting position.
3.4.3
maximum flow rate
q
m,max
maximum water flow rate that can be obtained at a differential pressure of 10 kPa (0,1 bar)
3.4.4
hysteresis
temperature difference between the opening and closing curves obtained at the same flow rate
Note 1 to entry: See Figure 9.
Note 2 to entry: If the opening and the closing curves cross each other the value of the hysteresis will be
measured at 1 K P-deviation.
Key
q flow rate a opening curve S temperature point S
m
T water bath temperature b closing curve
c theoretical curve
d hysteresis
e closing temperature
f opening temperature
Figure 9 — Explanatory graph of characteristic curves
3.4.5
differential pressure influence
difference between the temperature points S on the theoretical closing curves obtained at different
differential pressures
Note 1 to entry: See Figure 13.
3.4.6
influence of static pressure
temperature difference between two closing curves plotted at different static pressures at the same
flow rate
3.4.7
water temperature effect
difference in sensor temperatures which is equivalent to the flow rate deviation caused by a change of
temperature of the water flowing through the valve
3.4.8
influence of ambient temperature on thermostatic valves with transmission elements
temperature difference obtained at the same flow rate between two opening curves, one recorded with
and one without temperature difference between sensor and transmission unit
Note 1 to entry: Valves according to 3.2.2 to 3.2.4.
3.4.9
response time
time taken for a change of flow rate after a step-change of air temperature
Note 1 to entry: This change of flow rate corresponds to a pre-determined temperature difference in accordance
with 6.4.1.13.
3.5
technical definitions
3.5.1
sensor temperature
measured temperature of the sensor
Note 1 to entry: In the test it is the same as the temperature of the water bath.
3.5.2
differential pressure
Δp
difference of pressure between valve inlet and valve outlet
3.5.3
closing curve and opening curve
curves showing the functions of the water flow versus sensor temperature at constant differential
pressure when the valve is closing and opening respectively and at the same temperature selector
setting
Note 1 to entry: See Figure 9.
3.5.4
closing temperature and opening temperature
sensor temperatures obtained from the closing and opening curves respectively for zero flow
Note 1 to entry: See Figure 9.
3.5.5
theoretical curve
straight line which passes through the points 0,5 q and 0,25 q on the characteristic curve
m,s m,s
Note 1 to entry: Construction shall be according to 6.2.2.
Note 2 to entry: See Figure 9.
3.5.6
temperature point S
point of intersection of the theoretical curve with the abscissa q = 0
m
Note 1 to entry: According to 6.2.2.
Note 2 to entry: See Figure 9.
4 Symbols and abbreviations
Table 1 — Symbols and abbreviations
Symbol Explanation Unit
q
Flow rate kg/h
m
q
Nominal flow rate kg/h
m,N
q
Characteristic flow rate kg/h
m,s
q
Maximum flow rate kg/h
m,max
q q at maximum setting of the temperature selector
kg/h
m,s,max m,s
q q at minimum setting of the temperature selector
kg/h
m,s,min m,s
q
m,x1
Auxiliary flow rates for measuring the response time kg/h
q
m,x2
Sensor temperature which corresponds to the

Ts °C
characteristic flow rate
T T at maximum setting of the temperature selector
°C
s,max s
T T at minimum setting of the temperature selector
°C
s,min s
S Temperature point °C
Δp Differential pressure Pa
K Temperature difference Kelvin
5 Requirements
5.1 Dimensions
Dimensions and connection details for some types of radiator valves are given in Annex A.
5.2 Mechanical properties
5.2.1 Resistance to pressure, leak-tightness of the valve body assembly
During the test according to 6.3.1, there shall be no leak from the connections nor through the wall of
the body.
5.2.2 Leak-tightness of the stem seal
The stem seal shall show no leakage of air during the test according to 6.3.3.
5.2.3 Resistance of the valve body assembly to a bending moment
The valve shall withstand the load according to 6.3.4 without permanent functional impairment, and
shall fulfil the requirements of the subsequent tests.
Permanent deformation shall not be taken into account.
5.2.4 Resistance of the temperature selector to a torque
No damage or permanent deformation shall be visible after the test according to 6.3.5.
5.2.5 Resistance of the temperature selector to a bending moment
No damage or permanent deformation shall be visible after the test according to 6.3.6.
5.2.6 Exchange of the stem seal
It shall be possible to exchange the stem seal and/or the insert without draining the heating installation
in which the valve is mounted.
5.3 Operating characteristics
5.3.1 Nominal flow rate and flow rate at S-1 K
The nominal flow rate declared by the manufacturer shall not vary by more than 10 % for flow
rates > 33 kg/h and by more than 3 kg/h for flow rates ≤ 33 kg/h from the value determined in the test
specified in 6.4.1.1.
The plotted flow rate S-1 K shall not be more than 70 % of the nominal flow rate. For presettable valves,
the 70 % are only valid for the maximum pre-setting position.
5.3.2 Characteristic flow rate at the minimum and maximum setting of the temperature selector
This flow rate q determined according to 6.4.1.5 shall be within the following ranges:
m,s
— at maximum setting: q ≥ 0,8 q
m,s,max m,N;
— at minimum setting: 1,2 q ≥ q ≥ 0,5 q
m,N m,s,min m,N.
5.3.3 Characteristic flow rate for thermostatic valves having a pre-setting facility
For thermostatic valves having a pre-setting facility, the characteristic flow rate declared by the
manufacturer for an intermediate setting of the temperature selector according to 6.2.1.3 and for each
specified pre-setting position shall not vary by more than the tolerance declared by the manufacturer
from the values determined in the test specified in 6.4.1.3.
5.3.4 Sensor temperature at the minimum and maximum setting of the temperature selector
This sensor temperature T determined according to 6.4.1.6 shall be within the following range:
s
— 5 °C ≤ T ≤ 32 °C.
s
5.3.5 Hysteresis at the nominal flow rate
The hysteresis determined according to 6.4.1.7 shall not be greater than 1 K and not exceed the value
declared by the manufacturer by more than 0,2 K.
5.3.6 Differential pressure influence
The differential pressure influence determined according to 6.4.1.8 shall not be greater than 1 K and not
exceed the value declared by the manufacturer by more than 0,3 K.
If the measured value is negative (e.g. in case of opposite flow direction) it shall be documented as
absolute value.
5.3.7 Influence of the static pressure
The influence of the static pressure determined according to 6.4.1.9 shall not be greater than 1 K.
5.3.8 Temperature difference between temperature point S and the closing and opening
temperature respectively
The temperature difference between temperature point S and the closing and opening temperature
respectively determined according to 6.4.1.10 shall not be greater than 0,8 K.
5.3.9 Influence of ambient temperature on thermostatic valves with transmission elements
The influence of the ambient temperature determined according to 6.4.1.11 shall not be greater
than 1,5 K.
5.3.10 Water temperature effect
The effect that is caused by a change of the temperature of the water flowing through the valve of 30 K
and which is determined according to 6.4.1.12 shall not be greater than:
— 1,5 K for thermostatic valves with the sensor incorporated according to 3.2.1;
— 0,75 K for thermostatic valves with the transmission elements according to 3.2.2 to 3.2.4
and not exceed the value declared by the manufacturer by more than 0,3 K.
5.3.11 Response time
The response time determined according to 6.4.1.13 shall not exceed 40 min and the value declared by
the manufacturer by more than 7 min.
5.4 Endurance and temperature resistance
5.4.1 Mechanical endurance
The values of the sensor temperatures at the nominal flow rate before and after the mechanical
endurance test according to 6.4.2.1 shall not vary by more than 2 K.
The nominal flow rate determined after the mechanical endurance test shall not vary by more
than ± 20 % from that determined before the endurance test.
5.4.2 Thermal endurance
The values of the sensor temperatures at nominal flow rate before and after the thermal endurance test
according to 6.4.2.2 shall not vary by more than 2 K.
The nominal flow rate determined after the thermal endurance test shall not vary by more than ± 20 %
from that determined before the endurance test.
5.4.3 Temperature resistance
The values of the sensor temperatures at nominal flow rate before and after the temperature resistance
test according to 6.4.2.3 shall not vary by more than 1,5 K.
The nominal flow rate determined after the temperature resistance test shall not vary by more
than ± 20 % from that determined before the temperature resistance test.
6 Test apparatus and methods
6.1 Test apparatus
6.1.1 Apparatus to obtain the hydraulic data
Use a test circuit with the functions shown in Figure 10 to obtain the hydraulic data of the valve.

Key
1 test sample 8 differential pressure controller
2 flow meter F 9 differential pressure meter
3 xy recorder R 10 measuring points for differential pressure
(x = temperature, y = flow rate)
4 heater 11 temperature sensor
5 temperature controller 12 temperature meter
6 temperature sensor 13 device for maintaining the pressure in the system by means
of an expansion vessel
7 circulating pump 14 test block for thermostatic integrated valve (Examples for
dimension see Annex C)
d internal pipe diameter (for dimensional pipe characteristics
see Table 2)
Figure 10 — Schematic layout of the test circuit to obtain the hydraulic data of the thermostatic
valve and the thermostatic integrated valve
Table 2 — Dimensional pipe characteristics
Nominal size Pipe thread Internal diameter d
a
mm
DN
8 1/4 10
10 3/8 10
15 1/2 13
20 3/4 20
25 1 25
a
See EN ISO 6708.
The flow measurement accuracy shall be at least:
— ± 3 % of the measured value for flow rates > 33 kg/h;
— ± 1 kg/h for flow rates ≤ 33 kg/h.
The pressure differential measurement accuracy shall be at least:
— ± 1 % of the measured value.
By means of a controller it shall be possible to maintain a differential pressure, when measured across
the inlet and outlet pressure tappings of the test sample, at a value between 10 and 60 kPa (0,1
and 0,6 bar) and constant within ± 2 %. Furthermore, it shall be possible to apply a constant inlet
pressure of 100 kPa (1 bar) ± 2 % or of 1 000 kPa (10 bar) ± 2 % at the inlet pressure tapping of the
sample.
At the inlet of the test circuit there is a water temperature measuring point.
It shall be possible to keep the water temperature constant within ± 0,2 K at a chosen temperature
between 50 °C and 80 °C.
6.1.2 Apparatus for testing the thermostatic valve and the integrated thermostatic valve in the
water bath
Use a circuit functionally as shown in Figure 11 for testing the thermostatic valve and the thermostatic
integrated valve in the water bath. Totally immerse the thermostatic element in the water bath, e.g. at
the level which is specified by the manufacturer, ensuring that the water is continuously mixed and
circulated around the thermostatic element.
It shall be possible to change the temperature smoothly by means of a control device. The rate of change
shall be 3 K/h. The temperature of the water bath shall be measured and recorded with an accuracy
of ± 0,2 K and the temperature change in the bath with an accuracy of ± 0,03 K.
For the test according to 6.2.1.5, two water baths shall be used.
Key
1 water bath 8 temperature controller
2 stirrer 9 temperature sensor
3 temperature sensor 10 thermostatic head assembly
4 temperature meter 11 thermostatic element
xy recorder
5 12 test circuit according to Figure 10
(x = temperature, y = flow rate)
testblock for thermostatic integrated valve
6 water bath heater 13
(Dimensions see Annex C)
7 water bath cooler
Figure 11 — Schematic layout of the test apparatus for the water bath
6.1.3 Apparatus for testing the thermostatic valve in the air stream
Use a testing equipment consisting of two air ducts, each having a symmetrical cross sectional area of at
least 0,36 m (Figure 12). The thermostatic valve shall be placed in the centre of one duct with the axis
of the thermostatic head with integral sensor mounted in a horizontal position, unless otherwise
specified by the manufacturer. Thermostatic valves with transmission elements in accordance
with 3.2.2 to 3.2.4 shall be mounted in a position as declared by the manufacturer.
Air shall pass across the thermostatic valve in an upward direction. A device shall effect rapid transfer
of the thermostatic valve from one duct to the other.
The inside wall of the measuring duct shall be protected against radiated heat. The temperature and
velocity profiles in the duct at test level shall be uniform over at least 80 % of the cross section. During
the test, the air stream shall be controlled by a measuring device having an adequate measuring
accuracy. The air temperature shall be maintained constant to ± 0,1 K.
The connection pipes shall not be in the air stream in front of the test sample. They shall be thermally
insulated.
The air temperature change shall be measured with a maximum uncertainty of measurement
of ± 0,03 K. The temperature sensor shall be insulated against radiation.
The airflow shall be turbulent. The air velocity, shall be adjusted to obtain a mean velocity of 0,1 m/
+0,05
s m/s.
The standard deviation, calculated from velocity variations, by statistical methods and compared to the
mean value, or the degree of turbulence, shall be within 30 % to 50 % (see Annex B).
Key
1 test sample
2 fan
3 duct installations for obtaining a smooth flow profile and for generating turbulence
4 calibrated venturi
5 differential pressure gauge F
6 heat exchanger
7 temperature controlled water circuit
8 temperature meter
Figure 12 — Schematic layout of the air test apparatus
6.2 Characteristic curves of thermostatic valves
6.2.1 Determination of the characteristic curves
6.2.1.1 General
Use the curves 1 to 7 according to Figure 13 for the assessment of the performance of thermostatic
valves.
These curves are plotted using the test apparatus as described in 6.1.1 and 6.1.2.
Unless specified differently in the following clauses, the measurements shall be carried out with a static
pressure at the inlet of the valve of 100 kPa (1 bar) ± 10 % and with a differential pressure
of 10 kPa (0,1 bar) ± 2 %. The temperature of the water flowing through the thermostatic valve shall be
maintained at (50 ± 2) °C.
For all the characteristic curves which are measured at an intermediate setting of the temperature
selector, this intermediate setting shall be obtained in the closing direction.
6.2.1.2 Opening curve at minimum setting of the temperature selector (curve 1) and at
maximum setting (curve 2)
Adjust to the minimum setting. Starting with a temperature of at least 2 K above the opening
temperature, decrease the sensor temperature to 3 K below the opening temperature and plot the
opening curve. Now adjust to the maximum setting and repeat the procedure given for the minimum
setting above.
6.2.1.3 Opening curve at an intermediate setting of the temperature selector (curve 3)
Choose a mean setting of the temperature selector for which the opening temperature on the opening
curve is between 20 °C and 24 °C. Start with a temperature of at least 2 K above the opening
temperature. Decrease the sensor temperature to 6 K below the opening temperature and plot the
opening curve.
6.2.1.4 Closing curve at an intermediate setting of the temperature selector (curve 4)
The setting of the temperature selector remaining unchanged, start from a temperature of at least 4 K
below the opening temperature. Increase the sensor temperature up to 1 K above the closing
temperature and plot the closing curve.
6.2.1.5 Opening curve for thermostatic valves with transmission elements in accordance
with 3.2.2 to 3.2.4 at an intermediate setting of the temperature selector (curve 5)
The setting of the temperature selector remaining unchanged, immerse the transmission unit with 1 m
of its transmission element in a second water bath. This shall be at a constant temperature
of 10 K ± 0,1 K above that sensor temperature, at which the nominal flow rate is obtained. The
remainder of the transmission element, the sensor, and for thermostatic valves according to 3.2.4 the
remote temperature selector as well shall be immersed in the first water bath.
Starting with the temperature of at least 2 K above the opening temperature, decrease the sensor
temperature to 3 K below the opening temperature and plot the opening curve.
6.2.1.6 Closing curve at an intermediate setting of the temperature selector and at a differential
pressure greater than 10 kPa (0,1 bar) (curve 6)
For thermostatic valves with integral sensor, plot the closing curve at a differential pressure
of 60 kPa (0,6 bar) ± 2 % immediately after the measurement as described in 6.2.1.4 and in the same
way.
For thermostatic valves with transmission elements according to 3.2.2 to 3.2.4, plot the same curve
after the measurement as described in 6.2.1.5.
If the maximum permissible differential pressure declared by the manufacturer is less
than 60 kPa (0,6 bar), the test shall be carried out at that differential pressure.
6.2.1.7 Closing curve at an intermediate setting of the temperature selector and at a static
pressure of 1000 kPa (10 bar) (curve 7)
In the same way as described in 6.2.1.4 and immediately after the measurement described in 6.2.1.6,
plot the closing curve at a static pressure of 1 000 kPa (10 bar) ± 2 %.
Key
A flow rate, q
m
B water bath temperature, °C
C hysteresis
D differential pressure effect
E effect of the static pressure
F difference of sensor temperatures at minimum and maximum setting
G influence of ambient temperature on thermostatic valves with transmission elements
Figure 13 — Characteristic curves of thermostatic valves
6.2.2 Plotting of the theoretical curve
This procedure is used for any plotted opening and closing curve. It is effected by the following iterative
steps (see Figure 14):
1) the linear part of the curve is extended to meet the abscissa q = 0 (point 1 ) or the tangent is
m 1
drawn through the point of inflexion;
2) at a temperature of 2 K below the intersection (point 1 ) point 2 is obtained and the
1 1
corresponding water flow rate (point 3 ) is determined;
3) point 4 is obtained at 50 % and point 5 at 25 % of the water flow rate at point 3 ;
1 1 1
4) join point 4 and 5 and continue to cut the abscissa (q = 0) at point 6 ;
1 1 m 1
5) repeat the process starting from point 6 until further repetition does not result in a shift in
point 6; this final point is designated by S;
6) the water flow rate at a temperature 2 K lower is q ;
m,s
7) the line through the final points of 50 % and of 25 % of q on the characteristic curve and S on
m,s
the abscissa is the theoretical curve.

Key
q flow rate
m
T water bath temperature
Figure 14 — Plotting of the theoretical curve and of point S
6.3 Testing of mechanical properties
6.3.1 Resistance to pressure, leak-tightness of the valve body assembly
The test shall be carried out as shown in Figure 15.
Tighten the union nut of the tailpiece piece for the connection to the radiator (cone seated union shown
in Figure 7) with a torque given in Table 3 and shut the valve on the radiator side. The tightening torque
for other connections shall be according to the manufacturer's instructions.
Subject the valve in the open position, to a static water pressure of the next higher nominal pressure
(see ISO 7268), compared to the nominal pressure of the valve body assembly. The temperature of the
water shall be 20 °C ± 10 °C. Check after 1 min whether water leaks from the connections or through the
wall of the body.
Figure 15 — Testing of pressure resistance of the valve body
Table 3 — Tightening torques for the tailpiece nut
Tightening torque
a
Size of thread
Nominal size
Nm
15 mm copper tube fitting 40
DN 8 1/4 40
DN 10 3/8 40
DN 15 1/2 60
DN 20 3/4 80
DN 25 1 100
a
See EN ISO 6708.
6.3.2 Leak-tightness of the valve closed mechanically by means of the protection cap
This test shall be carried out only if the manufacturer declares that the valve can be shut-off by means
of the protection cap against a pressure, which he declares.
Mount the valve body assembly in the test apparatus shown in Figure 15 so that it remains open on the
radiator side. Shut the valve by means of the protection cap. Apply a static water pressure equal to the
pressure declared by the manufacturer. The temperature of the water shall be 20 °C ± 10 °C. Check
after 1 min whether water has escaped past the valve disc.
6.3.3 Leak-tightness of the stem seal
The test shall be carried out as shown in Figure 16. The valve shall be blanked off on the radiator side
and immersed in water. Apply an air pressure of 20 kPa (0,2 bar) ± 10 %. After 1 min, operate the
stem 5 times. Check the leak-tightness of the stem seal.

Figure 16 — Testing of leak-tightness of the stem seal
6.3.4 Resistance of the valve body assembly to a bending moment
The test shall be carried out as shown in Figure 17. Tighten the union nut of the tailpiece piece
according to Table 3. Apply a force F at the end of the pipe and perpendicular to its axis for 30 s. F shall
result in a bending moment as specified in Table 4.
After this test, check the leak tightness by the method specified in 6.3.1.
Permanent deformation shall not be taken into account.
Key
1 straight-through valves
2 right-angle valves
Figure 17 — Testing of bending strength of the valve body assembly
Table 4 — Bending moments for testing thermostatic valves
Bending moment
a
Size of thread
Nominal size
Nm
15 mm copper tube fitting 20
DN 8 1/4 80
DN 10 3/8 100
DN 15 1/2 120
DN 20 3/4 180
DN 25 1 220
a
See EN ISO 6708.
6.3.5 Resistance of the temperature selector to a t
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