Railway applications - Track - Rail - Part 1: Vignole railway rails 46 kg/m and above

This European Standard specifies Vignole railway rails of 46 kg/m and greater linear mass, for conventional and high speed railway track usage.
Nine pearlitic steel grades are specified covering a hardness range of 200 HBW to 440 HBW and include non heat treated non alloy steels, non heat treated alloy steels, and heat treated non alloy steels and heat treated alloy steels .
There are 23 rail profiles specified in this standard.
Two classes of rail straightness are specified, differing in requirements for straightness, surface flatness and crown profile. Two classes of profile tolerances are specified.

Bahnanwendungen - Oberbau - Schienen - Teil 1: Vignolschienen ab 46 kg/m

Diese Europäische Norm enthält Festlegungen für Vignolschienen mit einer längenbezogenen Masse ab 46 kg/m für konventionelle und Hochgeschwindigkeitsstrecken im Eisenbahnwesen.
Neun perlitische Stahlsorten in einem Härtebereich zwischen 200 HBW und 440 HBW sind festgelegt. Die Schienen sind entweder nicht wärmebehandelt und bestehen aus unlegiertem Stahl bzw. legiertem Stahl oder sind wärmebehandelt und bestehen aus unlegiertem Stahl bzw. legiertem Stahl.
In dieser Norm sind 23 Schienenprofile festgelegt.
Zwei Geradheitsklassen sind festgelegt, die sich hinsichtlich der Anforderungen an die Geradheit, die Fahrflächenebenheit und das Kopfprofil unterscheiden. Für die Profiltoleranzen sind zwei Klassen festgelegt.

Applications ferroviaires - Voie - Rails - Partie 1 : Rails Vignole de masse supérieure ou égale à 46 kg/m

La présente partie de la Norme européenne spécifie les rails ferroviaires Vignole symétriques de masse linéaire supérieure ou égale à 46 kg/m, destinés à l’usage des voies classiques et à grande vitesse.
Neuf nuances d'acier perlitique sont spécifiées représentant une fourchette de dureté comprise entre 200 HBW et 440 HBW et incluant les aciers non traités thermiquement non alliés, les aciers alliés non traités thermiquement, les aciers traités thermiquement non alliés et les aciers traités thermiquement alliés.
23 profils de rail sont spécifiés dans la présente norme.
Deux classes de rectitudes des rails sont spécifiées, différenciées par les exigences de rectitude, la planéité de la surface et le bombé du champignon. Deux classes de tolérances de profils sont également spécifiées.

Železniške naprave - Zgornji ustroj - Tirnica - 1. del: Vignolove tirnice z maso 46 kg/m in več

Ta evropski standard določa Vignolove tirnice z maso 46 kg/m in večjo linearno maso za običajno in visokohitrostno uporabo tirnic.
Določenih je devet perlitnih razredov jekla z razponom trdote 200–440 HBW, ki vključujejo nelegirana jekla, ki niso toplotno obdelana, legirana jekla, ki niso toplotno obdelana, toplotno obdelana nelegirana jekla in toplotno obdelana legirana jekla.
Ta standard določa 23 profilov tirnic.
Določena sta dva razreda ravnosti tirnic, ki se razlikujeta glede zahtev za ravnost, ploskost površine in kronski profil. Določena sta dva razreda odstopanja profilov.

General Information

Status
Published
Publication Date
09-May-2017
Withdrawal Date
29-Nov-2017
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
10-May-2017
Completion Date
10-May-2017

Relations

Standard
EN 13674-1:2011+A1:2017 - BARVE
English language
122 pages
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Standards Content (Sample)


2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Bahnanwendungen - Oberbau - Schienen - Teil 1: Vignolschienen ab 46 kg/mApplications ferroviaires - Voie - Rails - Partie 1 : Rails Vignole de masse supérieure ou égale à 46 kg/mRailway applications - Track - Rail - Part 1: Vignole railway rails 46 kg/m and above45.080Rails and railway componentsICS:Ta slovenski standard je istoveten z:EN 13674-1:2011+A1:2017SIST EN 13674-1:2011+A1:2017en,fr,de01-julij-2017SIST EN 13674-1:2011+A1:2017SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 13674-1:2011+A1
May
t r s y ICS
{ uä s r r Supersedes EN
s u x y væ sã t r s sEnglish Version
Railway applications æ Track æ Rail æ Part
sã Vignole railway Applications ferroviaires æ Voie æ Rails æ Partie
s ã Rails
Bahnanwendungen æ Oberbau æ Schienen æ Teil
sã This European Standard was approved by CEN on
s r December
t r s r and includes Amendment
s approved by CEN on
t w December
t r s xä
egulations which stipulate the conditions for giving this European Standard the status of a national standard without any alterationä Upætoædate lists and bibliographical references concerning such national standards may be obtained on application to the CENæCENELEC Management Centre or to any CEN memberä
translation under the responsibility of a CEN member into its own language and notified to the CENæCENELEC Management Centre has the same status as the official versionsä
CEN members are the national standards bodies of Austriaá Belgiumá Bulgariaá Croatiaá Cyprusá Czech Republicá Denmarká Estoniaá Finlandá Former Yugoslav Republic of Macedoniaá Franceá Germanyá Greeceá Hungaryá Icelandá Irelandá Italyá Latviaá Lithuaniaá Luxembourgá Maltaá Netherlandsá Norwayá Polandá Portugalá Romaniaá Serbiaá Slovakiaá Sloveniaá Spainá Swedená Switzerlandá Turkey and United Kingdomä
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels
t r s y CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Membersä Refä Noä EN
s u x y væ sã t r s s ªA sã t r s y ESIST EN 13674-1:2011+A1:2017

Rail profiles . 49 Annex B (normative)
Standard test method for the determination of the plane strain fracture toughness (KIc) of rails . 76 B.1 Test methods . 76 B.2 Test pieces . 76 B.3 Number of tests . 76 B.4 Test conditions) . 76 B.5 Analysis of test data . 77 B.6 Reporting of results . 77 Annex C (normative)
Method for the determination of rail foot surface longitudinal residual stresses . 82 C.1 Procedure . 82 C.2 Strain gauges and their location . 82 Annex D (normative)
Limiting sulfur prints . 85 Annex E (normative)
Profile and drilling gauges . 99 Annex F (normative)
!Microscopic examination of rail steels using standard diagrams to assess the content of non-metallic inclusions" . 113 F.1 General . 113 F.1.1 Degree of purity . 113 F.1.2 Standard diagram plate No. 1 . 113 F.2 Preparation of specimens . 113 F.3 Structure and use of standard diagram plate No. 1 . 113 F.3.1 Use of diagram plate No. 1 . 113 F.3.2 Rating a single inclusion . 114 F.3.3 Rating of very small inclusions . 114 F.4 Test procedure . 114 F.4.1 Magnification. 114 F.4.2 Selection of inclusions . 114 F.5 Evaluation . 115 F.5.1 General . 115 F.5.2 Method of evaluation . 115 F.5.3 Calculation procedure for evaluation using method K . 115 SIST EN 13674-1:2011+A1:2017

Significant technical changes between this European standard and the previous edition . 118 Annex ZA (informative)
!Relationship between this European Standard and the Essential Requirements of EU Directive 2008/57/EC" . 120 Bibliography . 122
Non-alloy (C-Mn) No branding lines R200 1.0521 200 to 240 Non heat treated
Non-alloy (C-Mn)
R220 1.0524 220 to 260 Non heat treated ————
Non-alloy (C-Mn) ——
R260 1.0623 260 to 300 Non heat treated ————
Non-alloy (C-Mn) ————
R260Mn 1.0624 260 to 300 Non heat treated ————
Alloy (1 %Cr) ————
R320Cr 1.0915 320 to 360 Non heat treated ————
————
Non-alloy (C-Mn) ——
R350HT 1.0631 350 to 390 b Heat treated ———— ————
Non-alloy (C-Mn) ——
R350LHT 1.0632 350 to 390 b Heat treated ———— ————
——
Alloy (C-Mn) ——
R370CrHT 1.0992 370 to 410 Heat treated ———— ————
————
Non-alloy (C-Mn) ————
R400HT 1.1254 400 to 440 Heat treated ———— ————
a See Table 5 a) and Table 5 b) for chemical composition/mechanical properties. b See Table 6 for hardness requirements.
6 Profile drawings/properties/mass Rail profiles, dimensions, properties and linear masses shall be in accordance with Annex A. The tolerances of certain dimensions shall be as given in Table 7. All other quantities are informative only. NOTE Linear masses have been calculated based on the density of steel of 7,85 kg/dm3. SIST EN 13674-1:2011+A1:2017

___
ROLLING MILL _______ 07 60 E1
60 E1 profile rail rolled 2007, non-alloy rail steel grade R260).
___
ROLLING MILL _______ _______ 07 60 E1
(60 E1 profile rail rolled 2007, non-alloy heat treated rail steel grade R350HT). NOTE The sequence of the branding marks is at the discretion of the manufacturer. 7.4.2 Hot stamping In addition to the branding requirements of 7.4.1 each rail shall be identified by a numerical and/or alphabetical code system, hot stamped on the non-branded side of the rail web by machine and each rail shall be hot stamped at least once every 10 m. !NOTE 1 A rail can display different indications of position of the rail in the bloom (A,B…Y) along its length." !NOTE 2" Subsequent cutting could result in more than one rail length having the same identity. The figures and letters used shall be clearly legible and shall be 16 mm high. The stamped characters shall have a flat or radius face (1 mm to 1,5 mm wide) with bevels on each side. The letters and numbers shall be on a 10° angle from vertical and shall have rounded corners. The stamping shall be between 0,5 mm and 1,5 mm in depth along the centre of the web. The design shall be as shown in Figure 1.
Figure 1 — Design of letters and numbers on a 10° angle for rail stamps The identification system employed shall be such as to enable the hot stamped marking to be collated with the: a) number of the heat from which the rail has been rolled; b) number of the strand and position of bloom within the strand; c) position of the rail in the bloom (A, B . Y). SIST EN 13674-1:2011+A1:2017

NOTE In some circumstances*QK values can be used for the purpose of qualification, see B.6. 8.3 Fatigue crack growth rate 8.3.1 Test method Tests shall be carried out in accordance with the general requirements of ISO 12108. 8.3.2 Test pieces A three point bend, single edge notch test piece, of the dimensions and location within the rail shown in Figure 2 shall be used. 8.3.3 Number of tests and test conditions A minimum of 3 tests from each sample rail shall be performed under the following conditions: — test temperature shall be within the range +15 °C to +25 °C; — R = 0,5 (R = minimum cyclic load/maximum cyclic load); — 3 point bend test piece loading span shall be 4 W (see Figure 2); — cyclic loading frequency shall be within the range 15 Hz to 40 Hz; — environment: laboratory air. 8.3.4 Qualifying criteria Fatigue crack growth rates (m/Gc) shall not exceed the values given in Table 3. SIST EN 13674-1:2011+A1:2017

= 10 MPa m½
K = 13,5 MPa m½ All grades except R200 and R320Cr 17 m/Gc 55 m/Gc
8.4 Fatigue test 8.4.1 Test method Constant amplitude fatigue tests shall be carried out in accordance with ISO 1099. 8.4.2 Test pieces The test pieces shall be machined from the sample rail as shown in Figure 3. 8.4.3 Number of tests and test conditions A minimum of 3 test pieces shall be tested from each sample rail under the following conditions: — test temperature shall be within the range + 15 °C to + 25 °C; — control variable shall be axial strain amplitude; — strain cycle shall be symmetrical about the initial, zero load. 8.4.4 Qualifying criteria For a total strain amplitude of 0,001 35, the life of each specimen shall be greater than 5 × 106 cycles. NOTE Life is defined as the number of cycles up to the complete separation of the specimen. 8.5 Residual stress in rail foot 8.5.1 Test method The residual stresses in the rail foot shall be determined in accordance with Annex C. 8.5.2 Test pieces Each of the 6 test pieces from the rail section shall be 1 m in length and shall be taken from rails as described in 8.1.3 and 8.1.5. NOTE Only a small part of the test piece will be destroyed for the purpose of measuring residual stress; the remainder can be used for other qualifying approval tests. 8.5.3 Measurements Longitudinal residual stress determinations shall be made on the rail foot of each of the 6 test pieces described in 8.5.2. The location of the measurements is shown in Figure C.1. If data are available for straightness class A rails then class B rails of the same profile need not be tested. 8.5.4 Qualifying criteria The maximum longitudinal residual stress in the foot shall be 250 MPa for all steel grades. SIST EN 13674-1:2011+A1:2017
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