Standard Practice for Determination of Volatiles in Polymers by Static Headspace Gas Chromatography

SIGNIFICANCE AND USE
4.1 There are various reasons why one would measure the level of unreacted or residual monomer, water, or other volatile components in a polymer sample.  
4.2 Volatiles of interest are often at trace concentrations. Headspace analysis is suited for determination of these trace components which often cannot be determined by conventional gas chromatography because of sample decomposition or interferences.  
4.3 For polymer analysis, sample treatment for headspace analysis is simpler than conventional gas chromatography, where additional precipitation steps are required to prevent polymer contamination of the chromatographic column.  
4.4 This headspace practice will be able to determine qualitatively any component with sufficient vapor pressure. It is capable of yielding semiquantitative results and can be used for relative comparisons between samples.
SCOPE
1.1 Headspace gas chromatography (GC) involves the determination of volatile components in a polymer solution by gas chromatography of a vapor phase in thermal equilibrium with the sample matrix. Volatiles in finely ground insoluble polymers can also be determined with and without an extracting solvent.  
1.2 This practice provides two procedures:  
1.2.1 Procedure A—Automatic headspace analysis.  
1.2.2 Procedure B—Manual injection headspace analysis.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 7.  
Note 1: There is no known ISO equivalent to this standard.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
14-May-2020
Technical Committee
D20 - Plastics
Drafting Committee
D20.70 - Analytical Methods

Relations

Effective Date
01-Feb-2024
Effective Date
01-Nov-2023
Effective Date
01-Jan-2020
Effective Date
01-Sep-2019
Effective Date
01-Sep-2019
Effective Date
01-Aug-2019
Effective Date
15-Apr-2019
Effective Date
01-Feb-2019
Effective Date
01-Dec-2018
Effective Date
01-Nov-2018
Effective Date
15-Aug-2017
Effective Date
15-Nov-2012
Effective Date
01-Nov-2011
Effective Date
01-Nov-2011
Effective Date
15-May-2011

Overview

ASTM D4526-20, titled Standard Practice for Determination of Volatiles in Polymers by Static Headspace Gas Chromatography, provides a reliable method for analyzing volatile components in polymer samples. This standard from ASTM outlines procedures for both automatic and manual static headspace gas chromatography (GC), enabling users to detect and quantify residual monomers, water, and other volatile substances present at trace levels in polymers. The standard is widely recognized for its practical approach to polymer analysis, offering advantages over conventional GC, particularly in minimizing sample decomposition and simplifying sample preparation.

Key Topics

  • Volatile Component Determination: The standard focuses on assessing unreacted monomers, water, and various volatile substances in polymers, which is critical for product safety, regulatory compliance, and material performance.
  • Headspace Gas Chromatography: Headspace analysis allows for the detection of trace volatile components by analyzing the vapor phase in equilibrium with the sample, avoiding direct introduction of complex matrices to the chromatographic column.
  • Sample Preparation: Compared to standard GC, headspace GC simplifies preparation by eliminating precipitation steps, reducing the risk of polymer contamination of analytical equipment.
  • Two Procedures:
    • Procedure A: Automated headspace analysis for high-throughput and reproducibility
    • Procedure B: Manual injection headspace analysis, suitable for specialized or lower-volume labs
  • Qualitative and Semiquantitative Results: The method provides qualitative identification and semiquantitative measurements, suitable for relative comparisons and screening studies.
  • Detection Methods: Adaptability to various detectors, including flame ionization (FID), electron capture, nitrogen-phosphorous, thermal conductivity, Hall electroconductivity, photoionization, and mass selective detectors, depending on the volatile of interest.

Applications

The ASTM D4526-20 standard holds practical value in several polymer and plastics industry sectors:

  • Quality Control: Assesses residual monomer and solvent levels in polymer products to ensure material safety and regulatory compliance.
  • Process Monitoring: Evaluates the efficiency of polymerization and purification processes by monitoring trace volatile content.
  • Product Development: Assists in optimizing formulations and processing methods by providing data on volatile impurities that can affect polymer performance and longevity.
  • Safety Assurance: Supports verification that potentially hazardous volatiles, such as vinyl chloride or acrylonitrile, remain within permissible exposure limits, thereby protecting workers and end users.
  • Material Certification: Provides defensible, standardized test results for supply chain partners and regulatory agencies.

Related Standards

Implementation of ASTM D4526-20 is often complemented by other ASTM and industry standards:

  • ASTM D883: Terminology Relating to Plastics - standardizes vocabulary for accurate communication across testing and reporting.
  • ASTM E260: Practice for Packed Column Gas Chromatography - offers guidance on column techniques pertinent to volatile analysis.
  • ASTM E355: Practice for Gas Chromatography Terms and Relationships - highlights key terminology and procedures.
  • ASTM E594: Practice for Testing Flame Ionization Detectors Used in Gas or Supercritical Fluid Chromatography - supports detector validation and performance.
  • ASTM D4322: Test Method for Residual Acrylonitrile Monomer Styrene-Acrylonitrile Copolymers and Nitrile Rubber by Headspace Gas Chromatography (historical).

Note: There is no known ISO equivalent to ASTM D4526-20; it is developed according to globally accepted principles for international standards.


In summary, ASTM D4526-20 advances the analytical capabilities of laboratories and industry professionals focused on polymer quality and safety, offering a standardized practice for determining volatiles with enhanced accuracy and efficiency using static headspace gas chromatography.

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Frequently Asked Questions

ASTM D4526-20 is a standard published by ASTM International. Its full title is "Standard Practice for Determination of Volatiles in Polymers by Static Headspace Gas Chromatography". This standard covers: SIGNIFICANCE AND USE 4.1 There are various reasons why one would measure the level of unreacted or residual monomer, water, or other volatile components in a polymer sample. 4.2 Volatiles of interest are often at trace concentrations. Headspace analysis is suited for determination of these trace components which often cannot be determined by conventional gas chromatography because of sample decomposition or interferences. 4.3 For polymer analysis, sample treatment for headspace analysis is simpler than conventional gas chromatography, where additional precipitation steps are required to prevent polymer contamination of the chromatographic column. 4.4 This headspace practice will be able to determine qualitatively any component with sufficient vapor pressure. It is capable of yielding semiquantitative results and can be used for relative comparisons between samples. SCOPE 1.1 Headspace gas chromatography (GC) involves the determination of volatile components in a polymer solution by gas chromatography of a vapor phase in thermal equilibrium with the sample matrix. Volatiles in finely ground insoluble polymers can also be determined with and without an extracting solvent. 1.2 This practice provides two procedures: 1.2.1 Procedure A—Automatic headspace analysis. 1.2.2 Procedure B—Manual injection headspace analysis. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 7. Note 1: There is no known ISO equivalent to this standard. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 There are various reasons why one would measure the level of unreacted or residual monomer, water, or other volatile components in a polymer sample. 4.2 Volatiles of interest are often at trace concentrations. Headspace analysis is suited for determination of these trace components which often cannot be determined by conventional gas chromatography because of sample decomposition or interferences. 4.3 For polymer analysis, sample treatment for headspace analysis is simpler than conventional gas chromatography, where additional precipitation steps are required to prevent polymer contamination of the chromatographic column. 4.4 This headspace practice will be able to determine qualitatively any component with sufficient vapor pressure. It is capable of yielding semiquantitative results and can be used for relative comparisons between samples. SCOPE 1.1 Headspace gas chromatography (GC) involves the determination of volatile components in a polymer solution by gas chromatography of a vapor phase in thermal equilibrium with the sample matrix. Volatiles in finely ground insoluble polymers can also be determined with and without an extracting solvent. 1.2 This practice provides two procedures: 1.2.1 Procedure A—Automatic headspace analysis. 1.2.2 Procedure B—Manual injection headspace analysis. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 7. Note 1: There is no known ISO equivalent to this standard. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D4526-20 is classified under the following ICS (International Classification for Standards) categories: 83.080.01 - Plastics in general. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D4526-20 has the following relationships with other standards: It is inter standard links to ASTM D883-24, ASTM D883-23, ASTM D883-20, ASTM E594-96(2019), ASTM E260-96(2019), ASTM D883-19c, ASTM D883-19a, ASTM D883-19, ASTM D883-18a, ASTM D883-18, ASTM D883-17, ASTM D883-12e1, ASTM E594-96(2011), ASTM E260-96(2011), ASTM D883-11. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D4526-20 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D4526 − 20
Standard Practice for
Determination of Volatiles in Polymers by Static Headspace
Gas Chromatography
This standard is issued under the fixed designation D4526; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* E355PracticeforGasChromatographyTermsandRelation-
ships
1.1 Headspace gas chromatography (GC) involves the de-
E594Practice for Testing Flame Ionization Detectors Used
termination of volatile components in a polymer solution by
in Gas or Supercritical Fluid Chromatography
gas chromatography of a vapor phase in thermal equilibrium
with the sample matrix. Volatiles in finely ground insoluble
3. Terminology
polymers can also be determined with and without an extract-
3.1 General—Theunits,symbols,andabbreviationsusedin
ing solvent.
thistestmethodareinaccordancewithTerminologyD883and
1.2 This practice provides two procedures:
Practice IEEE/ASTMSI-10.
1.2.1 Procedure A—Automatic headspace analysis.
1.2.2 Procedure B—Manual injection headspace analysis.
4. Significance and Use
1.3 This standard does not purport to address all of the
4.1 There are various reasons why one would measure the
safety concerns, if any, associated with its use. It is the
levelofunreactedorresidualmonomer,water,orothervolatile
responsibility of the user of this standard to establish appro-
components in a polymer sample.
priate safety, health, and environmental practices and deter-
4.2 Volatiles of interest are often at trace concentrations.
mine the applicability of regulatory limitations prior to use.
Specific precautionary statements are given in Section 7. Headspace analysis is suited for determination of these trace
componentswhichoftencannotbedeterminedbyconventional
NOTE 1—There is no known ISO equivalent to this standard.
gas chromatography because of sample decomposition or
1.4 This international standard was developed in accor-
interferences.
dance with internationally recognized principles on standard-
4.3 For polymer analysis, sample treatment for headspace
ization established in the Decision on Principles for the
analysis is simpler than conventional gas chromatography,
Development of International Standards, Guides and Recom-
where additional precipitation steps are required to prevent
mendations issued by the World Trade Organization Technical
polymer contamination of the chromatographic column.
Barriers to Trade (TBT) Committee.
4.4 This headspace practice will be able to determine
2. Referenced Documents
qualitatively any component with sufficient vapor pressure. It
2.1 ASTM Standards: is capable of yielding semiquantitative results and can be used
D883Terminology Relating to Plastics for relative comparisons between samples.
D4322Test Method for Residual Acrylonitrile Monomer
Styrene-Acrylonitrile Copolymers and Nitrile Rubber by 5. Apparatus
Headspace Gas Chromatography (Withdrawn 2010)
5.1 Gas Chromatograph, equipped with an appropriate
E260Practice for Packed Column Gas Chromatography
detector and backflush valve.
5.1.1 For Procedure A, an Automated Headspace Sampler,
1 including backflush capability, thermostated sample tray, and
ThispracticeisunderthejurisdictionofASTMCommitteeD20onPlasticsand
is the direct responsibility of Subcommittee D20.70 on Analytical Methods.
associated accessories fulfill these requirements while provid-
Current edition approved May 15, 2020. Published June 2020. Originally
ing for automatic sequential sampling of headspace vapors.
approved in 1985. Last previous edition approved in 2012 as D4526-12. DOI:
5.1.2 Procedure B requires the following additional equip-
10.1520/D4526-20.
ment:
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
5.1.2.1 Constant-Temperature Bath, capable of maintaining
Standards volume information, refer to the standard’s Document Summary page on
90 6 1°C.
the ASTM website.
5.1.2.2 Gas-Tight Gas Chromatographic Syringes, which
The last approved version of this historical standard is referenced on
www.astm.org. can be heated to 90°C for sampling and injection.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D4526 − 20
5.1.2.3 Valve, 6-port for backflush assembly. 6.5 Standards, best available, for volatile compounds to be
analyzed using this technique.
NOTE 2—Appropriate detectors could include the following:
(a)Flame ionization (FID) for general organic volatiles,
7. Safety Precautions
(b)Electron capture (EC) for halogenated species,
(c)Nitrogen-phosphorous (NPD) for acrylonitrile,
7.1 Volatiles such as vinyl chloride and acrylonitrile shall
(d)Thermal conductivity (TC) for water,
notbereleasedtothelaboratoryatmosphere.Preparestandards
(e)Hallelectroconductivityorphotoionization(PID)forvinylchloride,
and handle samples in a well-ventilated fume hood.
and
(f)Mass selective detection.
7.2 Some of the recommended solvents are flammable.
5.2 Chromatographic Columns: Dimethylacetamide is also absorbed through the skin, so avoid
4,5
5.2.1 Packed Column Analysis—Column packings found contact.
to be useful for residual monomers (for example, acrylonitrile,
7.3 Be careful not to come into contact with heated chro-
vinyl chloride) include Chromosorb or Porapak porous poly-
matograph parts, such as the detector, column, rotating sample
merpackings,0.4%Carbowax1500liquidphaseonCarbopak
tray, hot sample bottles, etc.
Csupport,or0.19%picricacidonCarbopakCsupport.Other
7.4 Once heated, sample vials containing polymer volatiles
columns can be used after it is determined that they give the
are under pressure. After analysis, vent the pressure with a
requiredresolutionandaccuracyforthecomponentofinterest.
hypodermic syringe needle connected to a charcoal slug or
5.2.2 Capillary Column Analysis—Choose a column ca-
vented hood before removing vials from the constant tempera-
pable of achieving the required resolution for the components
ture bath.
ofinterest.Forexample,foracrylonitrilemonomer,thecolumn
of choice is a Quadrex 007–2, 25m × 0.32–mm internal
8. Storage and Sampling
diameter fused silica.
8.1 To prevent loss of volatiles from polymer pellets, or
5.3 Integration system, computing integrator or appropriate
resin, store in tightly sealed jars with minimal headspace or
computer data station and software capable of measuring and
heat-sealed pouches constructed of an outer polyester layer, an
storing peak area data.
aluminum foil middle layer, and a polyolefin inner sealing
5.4 Headspace Vials, septa, ring closures, and vial sealer.
layer.
5.5 Analytical Balance, capable of weighing to 60.0001 g.
8.2 Forrolledpolymerfilmsamples,discard3to5moffilm
before taking the sample for headspace analysis because
5.6 Soap Film Flowmeter and Stopwatch,orothermeansof
volatiles can be lost by diffusion through the outer film layers.
measuring gas flow rates.
8.3 Powdered resin samples (for example, poly(vinyl chlo-
5.7 Pressure Regulators for all required gas cylinders.
ride)) can be weighed d
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D4526 − 12 D4526 − 20
Standard Practice for
Determination of Volatiles in Polymers by Static Headspace
Gas Chromatography
This standard is issued under the fixed designation D4526; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 Headspace gas chromatography (GC) involves the determination of volatile components in a polymer solution by gas
chromatography of a vapor phase in thermal equilibrium with the sample matrix. Volatiles in finely ground insoluble polymers can
also be determined with and without an extracting solvent.
1.2 This practice provides two procedures:
1.2.1 Procedure A—Automatic headspace analysis.
1.2.2 Procedure B—Manual injection headspace analysis.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 67.
NOTE 1—There is no known ISO equivalent to this standard.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D883 Terminology Relating to Plastics
D4322 Test Method for Residual Acrylonitrile Monomer Styrene-Acrylonitrile Copolymers and Nitrile Rubber by Headspace
Gas Chromatography (Withdrawn 2010)
E260 Practice for Packed Column Gas Chromatography
E355 Practice for Gas Chromatography Terms and Relationships
E594 Practice for Testing Flame Ionization Detectors Used in Gas or Supercritical Fluid Chromatography
3. Terminology
3.1 General—The units, symbols, and abbreviations used in this test method are in accordance with Terminology D883 and
Practice IEEE/ASTM SI-10.
4. Significance and Use
4.1 For various reasons, one may want to There are various reasons why one would measure the level of unreacted or residual
monomer, water, or other volatile components in a polymer sample.
4.2 Volatiles of interest are often at trace concentrations. Headspace analysis is suited for determination of these trace
components which often cannot be determined by conventional gas chromatography because of sample decomposition or
interferences.
This practice is under the jurisdiction of ASTM Committee D20 on Plastics and is the direct responsibility of Subcommittee D20.70 on Analytical Methods.
Current edition approved Dec. 15, 2012May 15, 2020. Published December 2012June 2020. Originally approved in 1985. Last previous edition approved in 20072012
as D4526 - 97D4526 - 12.(2007). DOI: 10.1520/D4526-12.10.1520/D4526-20.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
The last approved version of this historical standard is referenced on www.astm.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D4526 − 20
4.3 For polymer analysis, sample treatment for headspace analysis is simpler than conventional gas chromatography, where
additional precipitation steps may be are required to prevent polymer contamination of the chromatographic column.
4.4 This headspace practice will be able to determine qualitatively any component with sufficient vapor pressure. It is capable
of yielding semiquantitative results and can be used for relative comparisons between samples.
5. Apparatus
5.1 Gas Chromatograph, equipped with an appropriate detector and backflush valve.
,
5.1.1 For Procedure A, an Automated Headspace Sampler, including backflush capability, thermostated sample tray, and
associated accessories fulfill these requirements while providing for automatic sequential sampling of headspace vapors.
5.1.2 Procedure B requires the following additional equipment:
5.1.2.1 Constant-Temperature Bath, capable of maintaining 90 6 1°C.
5.1.2.2 Gas-Tight Gas Chromatographic Syringes, which can be heated to 90°C for sampling and injection.
5.1.2.3 Valve, 6-port for backflush assembly.
NOTE 2—Appropriate detectors could include the following:
(a) Flame ionization (FID) for general organic volatiles,
(a) Flame ionization (FID) for general organic volatiles,
(b) Electron capture (EC) for halogenated species,
(c) Nitrogen-phosphorous (NPD) for acrylonitrile,
(d) Thermal conductivity (TC) for water,
(e) Hall electroconductivity or photoionization (PID) for vinyl chloride, and
(f) Mass selective detection.
(b) Electron capture (EC) for halogenated species,
(c) Nitrogen-phosphorous (NPD) for acrylonitrile,
(d) Thermal conductivity (TC) for water, and
(e) Hall electroconductivity or photoionization (PID) for vinyl chloride.
5.2 Chromatographic Columns:
4,5
5.2.1 Packed Column Analysis—Column packings found to be useful for residual monomers (for example, acrylonitrile, vinyl
chloride) include Chromosorb or Porapak porous polymer packings, 0.4 % Carbowax 1500 liquid phase on Carbopak C support,
or 0.19 % picric acid on Carbopak C support. Other columns can be used after it is determined that they give the required resolution
and accuracy for the component of interest.
5.2.2 Capillary Column Analysis—Choose a column capable of achieving the required resolution for the components of interest.
,
For example, for acrylonitrile monomer, the column of choice is a Quadrex 007–2, 25m × 0.32–mm internal diameter fused silica.
5.3 Integrator, Integration system, recorder (5–mV full scale), computing integrator or appropriate computer data station and
software capable of measuring and storing peak area data.
5.4 Headspace Vials, septa, ring closures, and vial sealer.
5.5 Analytical Balance, capable of weighing to 60.0001 g.
5.6 Soap Film Flowmeter and Stopwatch, or other means of measuring gas flow rates.
5.7 Pressure Regulators for all required gas cylinders.
5.8 Filter-Dryer Assemblies for each required gas cylinder.
6. Reagents and Materials
6.1 Solvent, Reagent Grade, or Best Available—The solvent shouldshall be free of interferences at the retention time of volatile
compounds determined by this technique. Typical polymer solvents include water, dimethylformamide (DMF), dimethylacetamide
(DMAC), propylene carbonate, and o-dichlorobenzene. These solvents are readily backflushed from most chromatographic
columns.
NOTE 3—Volatile contaminants can often be removed by sparging with an inert gas for 24 to 48 h.
6.2 Nitrogen, oxygen-free.
NOTE 4—Helium may also be used as the carrier gas and argon/methane is the preferred carrier gas for use with electron capture detectors.
6.3 Hydrogen, prepurified, for use with flame ionization detectors.
6.4 Air, breathing or water pumped, for use with flame ionization or nitrogen-phosphorus detectors.
The sole source of supply of the apparatus known to the committee at this time is Perkin-Elmer Corp., Main Ave., Norwalk, CT 06856.Supelco, Inc., P.O. Box 628, 146
S. Water St., Bellefonte, PA 16823.
If you are aware of alternative suppliers, please provide this information to ASTM International Headquarters. Your comments will receive careful consideration at a
meeting of the responsible technical committee, which you may attend.
D4526 − 20
6.5 Standards, best available, for volatile compounds to be analyzed using
...

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