Standard Specification for Bronze Castings for Steam Locomotive Wearing Parts

ABSTRACT
This specification establishes requirements for bronze castings for steam locomotive wearing parts. The following Copper Alloy UNS Nos. are specified: C93200, C93400, C93600, C93700, C93800, C94300, C94400, and C94500. The product shall be manufactured by such casting methods to produce a uniform finished product. The castings shall conform to the compositional requirements for named elements specified. The castings shall not be repaired, plugged, welded, or burned-in.
SCOPE
1.1 This specification establishes requirements for bronze castings for steam locomotive wearing parts. The following Copper Alloy UNS Nos. are specified: C93200, C93400, C93600, C93700, C93800, C94300, C94400, C94500, and C95400.2
Note 1: Historically, the alloys in this specification have been used in the applications listed in the Appendix. Actual practice may vary according to locomotive type and service.  
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
30-Sep-2021
Technical Committee
B05 - Copper and Copper Alloys

Relations

Effective Date
01-Aug-2019
Effective Date
01-Jan-2019
Effective Date
01-Apr-2017
Effective Date
15-Oct-2016
Effective Date
01-Apr-2014
Effective Date
01-Jun-2011
Effective Date
01-Apr-2011
Effective Date
01-Jan-2011
Effective Date
15-Nov-2009
Effective Date
01-Nov-2009
Effective Date
01-Apr-2009
Effective Date
15-Nov-2007
Effective Date
15-Nov-2006
Effective Date
15-May-2006
Effective Date
01-Nov-2005

Overview

ASTM B66-15(2021): Standard Specification for Bronze Castings for Steam Locomotive Wearing Parts is a widely recognized international standard developed by ASTM International. This specification outlines the requirements for bronze castings intended for use as wearing parts in steam locomotives. The standard covers specific copper alloy UNS numbers, including C93200, C93400, C93600, C93700, C93800, C94300, C94400, C94500, and C95400. By following this standard, manufacturers, suppliers, and purchasers can ensure the reliability, durability, and safety of bronze locomotive components critical to operational performance and maintenance.

Key Topics

  • Scope of Application: Defines requirements and permissible alloy types for bronze castings used in the construction and repair of steam locomotive wearing parts.
  • Material Requirements: Specifies the chemical composition for each copper alloy UNS number, ensuring material purity and consistency.
  • Manufacturing Methods: Requires use of casting processes that yield uniform, high-quality finished products. Repair methods such as welding, plugging, or burning-in are not permitted.
  • Inspection and Testing: Outlines procedures for chemical analysis and sampling, ensuring castings meet specified properties before acceptance.
  • Product Identification: Mandates clear marking of castings, including manufacturer details and relevant serial or pattern numbers to ensure traceability and quality control.

Applications

ASTM B66-15(2021) provides detailed guidance on the selection and quality of bronze castings for steam locomotive components subject to regular wear and tear. Typical applications include:

  • Side Rod Bushings: Utilizes copper alloy UNS C93400 and C93600 for enhanced durability.
  • Cross-Head Gibs: Often employs C93400, offering consistent wear properties.
  • Shoes and Wedges: Uses alloys such as C93700 and C93800 for resistance to friction and frequent movement.
  • Floating Rod Bushings and Brasses: Includes alloys like C93800, C94300, and C94500 for their unique hardness or softness properties, tailored to specific operational demands.
  • Engine and Trailer Truck Brasses, Hub Liners: C94300, C94500, and C95400 are historically used for these essential bearing and support elements.

By adhering to this standard, railway operators, manufacturers, and maintenance workshops gain confidence in the service life, performance, and interchangeability of locomotive components. This, in turn, reduces downtime and operational costs.

Related Standards

When implementing ASTM B66-15(2021) for bronze castings in steam locomotive applications, consider referencing the following related standards for comprehensive compliance and best practices:

  • ASTM B824: General Requirements for Copper Alloy Castings
  • ASTM B846: Terminology for Copper and Copper Alloys
  • ASTM E255: Practice for Sampling Copper and Copper Alloys for Chemical Composition Determination
  • ASTM E527: Practice for Numbering Metals and Alloys in the Unified Numbering System (UNS)
  • AAR M-503: Bronze Bearings for Locomotives (Association of American Railroads)

Following these related standards ensures alignment with international principles for standardization, as promoted by the World Trade Organization's TBT Committee, and supports the manufacture and supply of locomotive parts that meet rigorous industry requirements.

Summary

Adopting ASTM B66-15(2021) ensures bronze castings for steam locomotive wearing parts are manufactured, tested, and documented to high standards of safety, quality, and traceability. Implementation of this standard enhances long-term reliability and performance of locomotives, supporting safe and efficient rail transportation.

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Frequently Asked Questions

ASTM B66-15(2021) is a technical specification published by ASTM International. Its full title is "Standard Specification for Bronze Castings for Steam Locomotive Wearing Parts". This standard covers: ABSTRACT This specification establishes requirements for bronze castings for steam locomotive wearing parts. The following Copper Alloy UNS Nos. are specified: C93200, C93400, C93600, C93700, C93800, C94300, C94400, and C94500. The product shall be manufactured by such casting methods to produce a uniform finished product. The castings shall conform to the compositional requirements for named elements specified. The castings shall not be repaired, plugged, welded, or burned-in. SCOPE 1.1 This specification establishes requirements for bronze castings for steam locomotive wearing parts. The following Copper Alloy UNS Nos. are specified: C93200, C93400, C93600, C93700, C93800, C94300, C94400, C94500, and C95400.2 Note 1: Historically, the alloys in this specification have been used in the applications listed in the Appendix. Actual practice may vary according to locomotive type and service. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification establishes requirements for bronze castings for steam locomotive wearing parts. The following Copper Alloy UNS Nos. are specified: C93200, C93400, C93600, C93700, C93800, C94300, C94400, and C94500. The product shall be manufactured by such casting methods to produce a uniform finished product. The castings shall conform to the compositional requirements for named elements specified. The castings shall not be repaired, plugged, welded, or burned-in. SCOPE 1.1 This specification establishes requirements for bronze castings for steam locomotive wearing parts. The following Copper Alloy UNS Nos. are specified: C93200, C93400, C93600, C93700, C93800, C94300, C94400, C94500, and C95400.2 Note 1: Historically, the alloys in this specification have been used in the applications listed in the Appendix. Actual practice may vary according to locomotive type and service. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM B66-15(2021) is classified under the following ICS (International Classification for Standards) categories: 77.150.30 - Copper products. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM B66-15(2021) has the following relationships with other standards: It is inter standard links to ASTM B846-19a, ASTM B846-19, ASTM B824-17, ASTM B824-16, ASTM B824-14, ASTM B846-11a, ASTM B824-11, ASTM B846-11, ASTM B846-09a, ASTM B846-09, ASTM B824-09, ASTM E255-07, ASTM B846-06a, ASTM B846-06, ASTM B846-05. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM B66-15(2021) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:B66 −15 (Reapproved 2021)
Standard Specification for
Bronze Castings for Steam Locomotive Wearing Parts
This standard is issued under the fixed designation B66; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.Asuperscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope* E255 Practice for Sampling Copper and Copper Alloys for
the Determination of Chemical Composition
1.1 This specification establishes requirements for bronze
E527 Practice for Numbering Metals and Alloys in the
castings for steam locomotive wearing parts. The following
Unified Numbering System (UNS)
Copper Alloy UNS Nos. are specified: C93200, C93400,
2.2 AAR Standards:
C93600, C93700, C93800, C94300, C94400, C94500, and
M-503 Bronze Bearings for Locomotives
C95400.
NOTE 1—Historically, the alloys in this specification have been used in
3. Terminology
the applications listed in the Appendix. Actual practice may vary accord-
ing to locomotive type and service.
3.1 For definitions of terms related to copper alloys, refer to
1.2 This standard does not purport to address all of the
Terminology B846.
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro- 4. General Requirements
priate safety, health, and environmental practices and deter-
4.1 The following sections of Specification B824 form a
mine the applicability of regulatory limitations prior to use.
part of this specification. In the event of a conflict between this
1.3 This international standard was developed in accor-
specification and Specification B824, the requirements of this
dance with internationally recognized principles on standard-
specification shall take precedence.
ization established in the Decision on Principles for the
4.1.1 Terminology (Section 3),
Development of International Standards, Guides and Recom-
4.1.2 Other Requirements (Section 7),
mendations issued by the World Trade Organization Technical
4.1.3 Dimensions, Mass, and Permissible Variations (Sec-
Barriers to Trade (TBT) Committee.
tion 8),
4.1.4 Workmanship, Finish, and Appearance (Section 9),
2. Referenced Documents
4.1.5 Sampling (Section 10),
4.1.6 Number of Tests and Retests (Section 11),
2.1 ASTM Standards:
The following documents in the current issue of the Book of 4.1.7 Specimen Preparation (Section 12),
4.1.8 Test Methods (Section 13),
Standards form a part of this specification to the extent
4.1.9 Significance of Numerical Limits (Section 14),
referenced herein:
4.1.10 Inspection (Section 15),
B824 Specification for General Requirements for Copper
4.1.11 Rejection and Rehearing (Section 16),
Alloy Castings
4.1.12 Certification (Section 17),
B846 Terminology for Copper and Copper Alloys
4.1.13 Test Report (Section 18), and
4.1.14 Packaging and Package Marking (Section 20).
ThisspecificationisunderthejurisdictionofASTMCommitteeB05onCopper
5. Ordering Information
and Copper Alloys and is the direct responsibility of Subcommittee B05.05 on
Castings and Ingots for Remelting.
5.1 Orders for castings under this specification should
Current edition approved Oct. 1, 2021. Published October 2021. Originally
include the following information in orders for product:
approved in 1936. Last previous edition approved in 2015 as B66 – 15. DOI:
5.1.1 ASTM designation and year of issue (for example,
10.1520/B0066-15R21.
The UNS system for copper and copper alloys (see Practice E527) is a simple B66–06),
expansion of the former standard designation system accomplished by the addition
5.1.2 Number of castings or total weight, for each size and
of a prefix “C” and a suffix “00.” The suffix can be used to accommodate
form,
composition variations of the base alloy.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on Available from Association of American Railroads (AAR), 425 Third St., SW,
the ASTM website. Washington, DC 20024, http://www.aar.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B66−15 (2021)
5.1.3 Copper Alloy UNS Number (Table 1), may be given as remainder and may be taken as the difference
5.1.4 Pattern or drawing number and condition (as cast, between the sum of all elements analyzed and 100 %.When all
machined, and so forth). named elements in Table 1 are analyzed, their sum shall be as
specified in Table 2.
5.2 The following are optional and should be specified in
the purchase order when required:
8. Casting Repair
5.2.1 Pressure test or soundness requirements (Specification
8.1 The castings shall not be repaired, plugged, welded, or
B824),
burned-in.
5.2.2 Certification (Specification B824),
5.2.3 Foundry test report (Specification B824),
9. Sampling
5.2.4 Witness inspection (Specification B824), and
9.1 Sampling shall be in accordance with the requirements
5.2.5 Product marking (Section 10).
of Practice E255.
6. Materials and Manufacture
10. Test Methods
6.1 Materials:
10.1 AnalyticalchemicalmethodsaregiveninSpecification
6.1.1 The material of manufacture shall be a casting of
B824 (Section 12).
Copper Alloy UNS Nos. C93200, C93400, C93600, C9370
...

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