Standard Specification for Soft Magnetic Iron Parts Fabricated by Powder Metallurgy Techniques

ABSTRACT
This specification covers soft magnetic iron parts fabricated by pressing and sintering of iron powder. The specification does not cover parts produced by metal injection molding. Parts produced to this specification shall have a minimum sintered density of 6.6 g/cm3 (6600 kg/m3) in the magnetically critical section of the part. Chemical requirements for the sintered part are given. Three grades distinguished by the measured maximum value of coercive field strength are defined. Apart from the required measurements of sintered density, chemical composition and coercive field strength, information on magnetic aging and its detection is given. Appendices containing magnetic and mechanical property data for a variety of sintering conditions are provided.
SCOPE
1.1 This specification covers parts produced from iron powder metallurgy materials.  
1.2 This specification deals with powder metallurgy parts in the sintered or annealed condition. Should the sintered parts be subjected to any secondary operation that causes mechanical strain, such as machining or sizing, they should be resintered or annealed.  
1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to customary (cgs-emu and inch-pound) units, which are provided for information only, and are not considered standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
30-Sep-2022
Technical Committee
A06 - Magnetic Properties

Relations

Effective Date
01-Dec-2023
Effective Date
15-Oct-2019
Effective Date
15-Jun-2019
Effective Date
15-Feb-2019
Effective Date
01-Jun-2018
Effective Date
15-Oct-2017
Effective Date
01-Jul-2017
Effective Date
01-May-2016
Effective Date
01-May-2016
Effective Date
01-Oct-2015
Effective Date
01-Apr-2015
Effective Date
01-Oct-2014
Effective Date
01-Sep-2014
Effective Date
01-Apr-2013
Effective Date
01-Nov-2012

Overview

ASTM A811-15(2022) is the internationally recognized standard specification for soft magnetic iron parts manufactured using powder metallurgy techniques. Developed by ASTM International, this standard covers the requirements for parts produced by the pressing and sintering of iron powder, specifically in the sintered or annealed condition. It provides criteria for minimum sintered density, chemical composition, magnetic properties, and methods for testing and certifying the quality of soft magnetic iron components used in various industries.

This standard does not include parts made using metal injection molding. Instead, it ensures the reliable performance of powder metallurgy (PM) iron parts by specifying critical manufacturing and testing parameters designed to control magnetic and mechanical characteristics.

Key Topics

  • Material Coverage: Applies exclusively to parts produced from iron powder via powder metallurgy in the sintered or annealed state.
  • Density Requirement: Specifies a minimum sintered density of 6.6 g/cm³ (6600 kg/m³) in the magnetically critical section of each part.
  • Chemical Composition: Sets maximum limits for elements such as carbon, oxygen, and nitrogen, with iron as the balance.
  • Magnetic Grades: Defines three grades based on coercive field strength requirements:
    • Grade 1: 140 A/m
    • Grade 2: 160 A/m
    • Grade 3: 180 A/m
  • Magnetic Aging: Addresses the phenomenon of magnetic aging related to nitrogen content and outlines methods for detection and testing.
  • Testing Methods: References established ASTM methods for measuring material and magnetic properties, including density and coercive field strength.
  • Ordering and Certification: Highlights required information for purchase orders and provides provisions for certification and reporting of test results.

Applications

ASTM A811-15(2022) is essential to industries that rely on the predictable performance of soft magnetic iron components, such as:

  • Automotive: Used in solenoids, sensors, and actuators requiring specific magnetic properties for efficient operation.
  • Electronics: Integral to transformer cores, inductors, and electromagnetic devices produced using powder metallurgy technology.
  • Aerospace: Employed in magnetic sensors and control systems where consistency in magnetic performance is critical.
  • Industrial Equipment: Utilized for specialized components in motors or magnetic assemblies that benefit from the precision and repeatability of PM processes.

These applications demand high uniformity in composition and density, as well as stable magnetic characteristics, all of which are assured through adherence to ASTM A811.

Related Standards

For comprehensive quality control and compatibility, reference to the following ASTM standards is recommended in conjunction with ASTM A811:

  • ASTM A34/A34M: Sampling and procurement testing for magnetic materials.
  • ASTM A340: Terminology and definitions related to magnetic testing.
  • ASTM A596/A596M: Direct-current magnetic property test methods using ballistic (ring specimen) methods.
  • ASTM A773/A773M: Direct current magnetic property test methods for low coercivity materials using hysteresigraphs.
  • ASTM B962: Methods for determining the density of compacted or sintered PM products.
  • ASTM E1019: Chemical analysis methods for carbon, sulfur, nitrogen, and oxygen in steel and iron alloys.

Practical Value

Implementing ASTM A811-15(2022) in the manufacturing and inspection of soft magnetic iron components ensures:

  • Consistent material performance aligned with engineering requirements for magnetic properties.
  • Repeatable production quality due to strict control of density, composition, and tested magnetic grades.
  • Clarity in procurement and certification for both producers and end users, promoting supply chain transparency.
  • Industry-wide compatibility with established international standards and best practices in powder metallurgy.

By following ASTM A811, manufacturers and users of soft magnetic components can achieve reliable, predictable results in critical magnetic applications.

Buy Documents

Technical specification

ASTM A811-15(2022) - Standard Specification for Soft Magnetic Iron Parts Fabricated by Powder Metallurgy Techniques

English language (4 pages)
sale 15% off
sale 15% off

Get Certified

Connect with accredited certification bodies for this standard

Element Materials Technology

Materials testing and product certification.

UKAS United Kingdom Verified

Inštitut za kovinske materiale in tehnologije

Institute of Metals and Technology. Materials testing, metallurgical analysis, NDT.

SA Slovenia Verified

Sponsored listings

Frequently Asked Questions

ASTM A811-15(2022) is a technical specification published by ASTM International. Its full title is "Standard Specification for Soft Magnetic Iron Parts Fabricated by Powder Metallurgy Techniques". This standard covers: ABSTRACT This specification covers soft magnetic iron parts fabricated by pressing and sintering of iron powder. The specification does not cover parts produced by metal injection molding. Parts produced to this specification shall have a minimum sintered density of 6.6 g/cm3 (6600 kg/m3) in the magnetically critical section of the part. Chemical requirements for the sintered part are given. Three grades distinguished by the measured maximum value of coercive field strength are defined. Apart from the required measurements of sintered density, chemical composition and coercive field strength, information on magnetic aging and its detection is given. Appendices containing magnetic and mechanical property data for a variety of sintering conditions are provided. SCOPE 1.1 This specification covers parts produced from iron powder metallurgy materials. 1.2 This specification deals with powder metallurgy parts in the sintered or annealed condition. Should the sintered parts be subjected to any secondary operation that causes mechanical strain, such as machining or sizing, they should be resintered or annealed. 1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to customary (cgs-emu and inch-pound) units, which are provided for information only, and are not considered standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification covers soft magnetic iron parts fabricated by pressing and sintering of iron powder. The specification does not cover parts produced by metal injection molding. Parts produced to this specification shall have a minimum sintered density of 6.6 g/cm3 (6600 kg/m3) in the magnetically critical section of the part. Chemical requirements for the sintered part are given. Three grades distinguished by the measured maximum value of coercive field strength are defined. Apart from the required measurements of sintered density, chemical composition and coercive field strength, information on magnetic aging and its detection is given. Appendices containing magnetic and mechanical property data for a variety of sintering conditions are provided. SCOPE 1.1 This specification covers parts produced from iron powder metallurgy materials. 1.2 This specification deals with powder metallurgy parts in the sintered or annealed condition. Should the sintered parts be subjected to any secondary operation that causes mechanical strain, such as machining or sizing, they should be resintered or annealed. 1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to customary (cgs-emu and inch-pound) units, which are provided for information only, and are not considered standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM A811-15(2022) is classified under the following ICS (International Classification for Standards) categories: 77.160 - Powder metallurgy. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM A811-15(2022) has the following relationships with other standards: It is inter standard links to ASTM A340-23a, ASTM A340-19b, ASTM A340-19a, ASTM A340-19, ASTM A340-18, ASTM A340-17a, ASTM A340-17, ASTM A340-16, ASTM A340-16e1, ASTM A340-15, ASTM B962-15, ASTM A340-14, ASTM B962-14, ASTM B962-13, ASTM A34/A34M-06(2012). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM A811-15(2022) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:A811 −15 (Reapproved 2022)
Standard Specification for
Soft Magnetic Iron Parts Fabricated by Powder Metallurgy
Techniques
This standard is issued under the fixed designation A811; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope A596/A596M Test Method for Direct-Current Magnetic
PropertiesofMaterialsUsingthePointbyPoint(Ballistic)
1.1 This specification covers parts produced from iron
Method and Ring Specimens
powder metallurgy materials.
A773/A773M Test Method for Direct Current Magnetic
1.2 This specification deals with powder metallurgy parts in
Properties of Low Coercivity Magnetic Materials Using
the sintered or annealed condition. Should the sintered parts be
Hysteresigraphs
subjected to any secondary operation that causes mechanical
B962 Test Methods for Density of Compacted or Sintered
strain,suchasmachiningorsizing,theyshouldberesinteredor
Powder Metallurgy (PM) Products Using Archimedes’
annealed.
Principle
E1019 Test Methods for Determination of Carbon, Sulfur,
1.3 The values stated in SI units are to be regarded as
standard. The values given in parentheses are mathematical Nitrogen, and Oxygen in Steel, Iron, Nickel, and Cobalt
Alloys by Various Combustion and Inert Gas Fusion
conversions to customary (cgs-emu and inch-pound) units,
which are provided for information only, and are not consid- Techniques
ered standard.
3. Terminology
1.4 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the 3.1 The terms and symbols used in this specification are
responsibility of the user of this standard to establish appro- defined in Terminology A340.
priate safety, health, and environmental practices and deter-
mine the applicability of regulatory limitations prior to use. 4. Ordering Information
1.5 This international standard was developed in accor-
4.1 Purchase orders for parts conforming to this specifica-
dance with internationally recognized principles on standard-
tion shall include the following information:
ization established in the Decision on Principles for the
4.1.1 Reference to this specification and year of issue/
Development of International Standards, Guides and Recom-
revision,
mendations issued by the World Trade Organization Technical
4.1.2 Reference to an applicable part drawing,
Barriers to Trade (TBT) Committee.
4.1.3 Quantity required,
4.1.4 Acritical cross section of the part shall be defined and
2. Referenced Documents
so indicated on the applicable part drawing.The location of the
2.1 ASTM Standards: critical section is by mutual agreement between the user and
the producer (6.2),
A34/A34M Practice for Sampling and Procurement Testing
of Magnetic Materials 4.1.5 Magnetic property requirements if they are other than
stated in Table 1,
A340 Terminology of Symbols and Definitions Relating to
Magnetic Testing 4.1.6 Whethercertificationofchemicalanalysisormagnetic
property evaluation is required (Sections 5 and 7),
4.1.7 Marking and packaging requirements (Section 12),
and
This specification is under the jurisdiction of ASTM Committee A06 on
Magnetic Properties and is the direct responsibility of Subcommittee A06.02 on 4.1.8 Exceptions to this specification or special require-
Material Specifications.
ments such as functional testing as mutually agreed upon
Current edition approved Oct. 1, 2022. Published November 2022. Originally
between the producer and the user.
approved in 1983. Last previous edition approved in 2015 as A811 – 15. DOI:
10.1520/A0811-15R22.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 5. Chemical Composition
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
5.1 The chemical composition of the parts shall conform to
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. the requirements prescribed in Table 2.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A811−15 (2022)
TABLE 1 Maximum Coercive Field Strength Requirements
7.5 Coercive Field Strength Requirements—Three grades,
Grade Coercive Field Strength defined by coercive field strength, are stipulated by this
1 140 A/m (1.8 Oe) specification and are listed in Table 1. The coercive field
2 160 A/m (2.0 Oe)
strength requirement for Grade 3 was developed from an
3 180 A/m (2.3 Oe)
interlaboratory study. The values for Grades 1 and 2 are based
on a literature review and are believed to reflect the current
industry capabilities.
TABLE 2 Chemical Requirements (weight percent)
Element % 7.6 Magnetic Aging—Nitrogen introduced during sintering
can cause time-dependent degradation of magnetic properties.
Carbon, max 0.03
Oxygen, max 0.10
Therefore, when requested by the user, the producer shall test
Nitrogen, max 0.01
for aging. To determine the susceptibility of the parts to aging,
A
Others 0.50, max
B
Iron balance thetestring(s)shouldbeheatedinairforeither100 hat150 °C
A
6 5 °C or 600 h at 100 °C 6 5 °C and the coercive field
Others refers to trace elements which are to be regarded as incidental and not
deliberate additions.
strength remeasured. A change in coercive field strength of
B
Iron is the balance by difference. Quantitative analysis of this element is not
10 % or more of the original value is evidence that aging has
required.
occurred.
7.7 Since magnetic properties are strongly affected by
processconditions,refertoAppendixX1fortypicalvaluesand
explanatory notes.
5.2 Determination of metallic constituents shall be by a
method acceptable to both the producer and the user. Analysis
8. Workmanship, Finish, and Appearance
of carbon, oxygen, sulfur, and nitrogen shall be done in
8.1 The parts shall be uniform in composition and uniform
accordance with Test Methods E1019.
in density within critical sections.
6. Sintered Density Requirements 8.2 If parts are sectioned or fractured, there shall be no
readily recognizable defects.
6.1 Magnetic and residual induction of powder metallurgy
parts strongly depend on density. The density of powder
9. Sampling
metallurgy parts is determined by the compressibility of the
powder, the compacting pressure, and sintering practice
9.1 A lot shall consist of parts of the same form and
(temperature, time, and atmosphere).
dimensions, produced from a single mixed powder batch and
from an unchanged process, without d
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.

Loading comments...