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ISO 16093:2017

(Main)

Machine tools — Safety — Sawing machines for cold metal

Machine tools — Safety — Sawing machines for cold metal

ISO 16093:2017 deals with all significant hazards, hazardous situations and events to sawing machines as defined in Clause 3, whose primary intended use is for sawing cold metal (ferrous and non-ferrous), or material partly of cold metal and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). ISO 16093:2017 is applicable to (metal) sawing machines which are manufactured after the date of publication of this document. When additional processing (i.e. milling, boring, marking, finishing operation, etc.) is considered, this document can serve as a basis for safety requirements. For more detailed information, refer to the bibliography. ISO 16093:2017 deals with noise hazards but does not provide a full noise test code. It is intended to draft such a code in the next revision of this document. ISO 16093:2017 does not include requirements and safety measures for fire and explosion hazards. It is intended to deal with them in the next revision of this document.

Machine-outils — Sécurité — Machines à scier les métaux à froid

ISO 16093:2017 traite de tous les phénomènes dangereux, situations dangereuses et événements dangereux significatifs pour les machines à scier telles que définies dans l'Article 3, destinées principalement au sciage des métaux à froid (ferreux et non ferreux) ou des matériaux constitués partiellement de métaux à froid, et dans des conditions de mauvaise utilisation qui sont raisonnablement prévisibles par le fabricant (voir l'Article 4). ISO 16093:2017 est applicable aux machines à scier (les métaux) fabriquées après la date de publication du présent document. Lorsqu'un traitement supplémentaire (c'est-à-dire fraisage, alésage, marquage, opération de finition, etc.) est envisagé, le présent document peut servir de base pour les exigences de sécurité. Pour des informations plus détaillées, se reporter à la Bibliographie. ISO 16093:2017 traite des phénomènes dangereux engendrés par le bruit mais ne fournit pas de code d'essai acoustique complet. Il est prévu d'intégrer un tel code lors de la prochaine révision du présent document. ISO 16093:2017 ne contient pas d'exigences ni de mesures de sécurité pour les phénomènes dangereux d'incendie et d'explosion. Il est prévu de les traiter lors de la prochaine révision du présent document.

General Information

Status
Published
Publication Date
16-Mar-2017
ICS
25.080.01 - Machine tools in general
Technical Committee
ISO/TC 39/SC 10 - Safety
Drafting Committee
ISO/TC 39/SC 10/WG 6 - Sawing machines
Current Stage
9093 - International Standard confirmed
Start Date
01-Dec-2022
Completion Date
19-Apr-2025
Ref Project
ISO 16093:2017 - Machine tools -- Safety -- Sawing machines for cold metalISO 16093:2017 - Machine tools -- Safety -- Sawing machines for cold metal
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ISO 16093:2017 - Machine tools -- Safety -- Sawing machines for cold metal
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Standards Content (Sample)


INTERNATIONAL ISO
STANDARD 16093
First edition
2017-03
Machine tools — Safety — Sawing
machines for cold metal
Machine-outils — Sécurité — Machines à scier les métaux à froid
Reference number
©
ISO 2017
© ISO 2017, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Ch. de Blandonnet 8 • CP 401
CH-1214 Vernier, Geneva, Switzerland
Tel. +41 22 749 01 11
Fax +41 22 749 09 47
copyright@iso.org
www.iso.org
ii © ISO 2017 – All rights reserved

Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 List of significant hazards . 5
4.1 General . 5
4.2 Main hazard zones . 5
5 Safety requirements and/or protective measures . 9
5.1 General requirements . 9
5.1.1 Guard requirements for all types of sawing machines .10
5.1.2 Modes of operation .10
5.1.3 Control system requirements .11
5.2 Machine types described in this document .14
5.2.1 Band-sawing machines.14
5.2.2 Circular sawing machines .18
5.2.3 Hack-sawing machines — Horizontal-pivot type .23
5.3 Type-specific safeguarding requirements .24
5.3.1 Band-sawing machines (see Figures 1, 2, 3, 4, 5, 6, 7 and 8) .24
5.3.2 Circular sawing machines (see Figures 9, 10, 11, 12, 13, 14, 15 and 16) .24
5.3.3 Hack-sawing machines (see Figure 17) .27
5.4 Other mechanical hazards .27
5.4.1 Mechanical power transmission elements .27
5.4.2 Work material holding devices .28
5.4.3 Power-operated work material clamping devices .28
5.4.4 Power-operated work material loading/unloading and feeding devices .29
5.4.5 Swarf/chip collection and removal systems .29
5.4.6 Preventive maintenance .29
5.5 Electrical hazards .30
5.6 Thermal hazards .30
5.7 Hazards generated by noise .30
5.7.1 Reduction of noise at source .30
5.7.2 Reduction of noise on transmission paths.30
5.8 Hazards generated by vibration .31
5.9 Hazards generated by materials or substances processed .31
5.9.1 Hazards from contact with or inhalation of harmful fluids, gases, mists,
fumes and dusts .31
5.9.2 Minimizing biological and microbiological hazards in metalworking fluids .32
5.9.3 Swarf and cleanability .32
5.10 Hazards generated by neglect of ergonomic principles in machinery design .32
5.10.1 Avoidance of unhealthy posture, excessive effort, fatigue and repetitive strain .32
5.10.2 Inadequate consideration of hand-arm or foot-leg anatomy .33
5.10.3 Inadequate local lighting.33
5.10.4 Human error, human behaviour .33
5.10.5 Inadequate design, location or identification of manual controls .33
5.10.6 Inadequate design or location of visual display units .33
5.11 Unexpected start up, unexpected overrun/over-speed .33
5.11.1 Failure/disorder of the control system .33
5.11.2 Restoration of energy supply after an interruption .34
5.11.3 External influences on the electrical equipment .34
5.12 Errors of fitting .34
5.13 Falling or ejected objects or fluids .34
5.13.1 Containment of work material, chips and fluids .34
5.13.2 Ejection of parts — Guard strength .34
5.14 Loss of stability/overturning of machinery .35
5.15 Slip, trip and fall of persons .35
5.15.1 General requirements .35
5.15.2 Contamination of floors .35
5.15.3 High parts of the machine which shall be accessible for maintenance or
trouble shooting .35
5.16 Verification of safety requirements and/or measures.35
6 Information for use .36
6.1 Markings .36
6.2 Instruction handbook .36
6.3 Noise declaration .37
Annex A (normative) Noise emission measurement .38
Annex B (normative) Test conditions for measurement of noise level at sawing machines
and work material specifications .40
Annex C (informative) Examples of guards for circular sawing machines .44
Annex D (informative) Examples for the determination of the performance level .47
Bibliography .54
iv © ISO 2017 – All rights reserved

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO’s adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: w w w . i s o .org/ iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 39, Machine tools, Subcommittee
SC 10, Safety.
Introduction
This document is a type-C standard as stated in ISO 12100.
This document is of relevance, in particular, for the foll
...


NORME ISO
INTERNATIONALE 16093
Première édition
2017-03
Machine-outils — Sécurité —
Machines à scier les métaux à froid
Machine tools — Safety — Sawing machines for cold metal
Numéro de référence
©
ISO 2017
DOCUMENT PROTÉGÉ PAR COPYRIGHT
© ISO 2017, Publié en Suisse
Droits de reproduction réservés. Sauf indication contraire, aucune partie de cette publication ne peut être reproduite ni utilisée
sous quelque forme que ce soit et par aucun procédé, électronique ou mécanique, y compris la photocopie, l’affichage sur
l’internet ou sur un Intranet, sans autorisation écrite préalable. Les demandes d’autorisation peuvent être adressées à l’ISO à
l’adresse ci-après ou au comité membre de l’ISO dans le pays du demandeur.
ISO copyright office
Ch. de Blandonnet 8 • CP 401
CH-1214 Vernier, Geneva, Switzerland
Tel. +41 22 749 01 11
Fax +41 22 749 09 47
copyright@iso.org
www.iso.org
ii © ISO 2017 – Tous droits réservés

Sommaire Page
Avant-propos .v
Introduction .vi
1 Domaine d’application . 1
2 Références normatives . 1
3 Termes et définitions . 3
4 Liste des phénomènes dangereux significatifs . 5
4.1 Généralités . 5
4.2 Principales zones dangereuses . 5
5 Exigences de sécurité et/ou mesures de protection .10
5.1 Exigences générales .10
5.1.1 Exigences relatives aux protecteurs pour tous les types de machines à scier .10
5.1.2 Modes de fonctionnement .11
5.1.3 Exigences relatives au système de commande .12
5.2 Types de machines décrites dans le présent document .15
5.2.1 Machines à scie à ruban .15
5.2.2 Machines à scie circulaire .19
5.2.3 Machines à scie alternative — Type à pivot horizontal .25
5.3 Exigences de protection spécifiques du type .25
5.3.1 Machines à scie à ruban (voir les Figures 1, 2, 3, 4, 5, 6, 7 et 8) .25
5.3.2 Machines à scie circulaire (voir les Figures 9, 10, 11, 12, 13, 14, 15 et 16) .26
5.3.3 Machines à scie alternative (voir Figure 17) .29
5.4 Autres phénomènes dangereux mécaniques .29
5.4.1 Éléments de transmission de puissance mécaniques .29
5.4.2 Dispositifs de maintien du matériau à usiner .29
5.4.3 Dispositifs de bridage mécanisés du matériau à usiner .30
5.4.4 Dispositifs mécanisés de chargement/déchargement et d’avance du
matériau à usiner .31
5.4.5 Système de collecte et d’enlèvement des copeaux .31
5.4.6 Maintenance préventive .32
5.5 Phénomènes dangereux électriques .32
5.6 Phénomènes dangereux thermiques .32
5.7 Phénomènes dangereux engendrés par le bruit .32
5.7.1 Réduction du bruit à la source .32
5.7.2 Réduction du bruit sur les trajectoires de transmission .33
5.8 Phénomènes dangereux engendrés par les vibrations .33
5.9 Phénomènes dangereux engendrés par les matériaux ou les substances traités .33
5.9.1 Phénomènes dangereux résultant du contact ou de l’inhalation de fluides,
gaz, brouillards, fumées et poussières nocifs .33
5.9.2 Réduction des phénomènes dangereux biologiques et microbiologiques
dans les fluides de coupe .34
5.9.3 Copeaux et nettoyabilité .35
5.10 Phénomènes dangereux engendrés par le non-respect des principes
ergonomiques lors de la conception des machines .35
5.10.1 Prévention d’une posture dangereuse, d’un effort excessif, de la fatigue et
des contraintes répétées .35
5.10.2 Prise en considération inadéquate de l’anatomie main-bras ou pied-jambe .35
5.10.3 Éclairage local inadéquat .35
5.10.4 Erreurs humaines, comportement humain .35
5.10.5 Conception, emplacement ou identification inadéquat(e) des
commandes manuelles .36
5.10.6 Conception ou emplacement inadéquat(e) des unités d’affichage visuel .36
5.11 Démarrage intempestif, surcourse/survitesse intempestive .36
5.11.1 Défaillance/dysfonctionnement du système de commande .36
5.11.2 Rétablissement de l’alimentation en énergie après une coupure .36
5.11.3 Influences externes sur l’équipement électrique .36
5.12 Erreurs de montage .37
5.13 Chute ou éjection d’objets ou de fluides .37
5.13.1 Confinement du matériau à usiner, des copeaux et des fluides.37
5.13.2 Éjection de pièces — Résistance des protecteurs .37
5.14 Perte de stabilité/renversement des machines .37
5.15 Glissade, trébuchement et chute de personnes .37
5.15.1 Exigences générales .37
5.15.2 Contamination des sols .37
5.15.3 Parties hautes de la machine qui doivent être accessibles pour la
maintenance ou la recherche de pannes .38
5.16 Vérification des exigences et/ou mesures de sécurité .38
6 Informations pour l’utilisation .38
6.1 Marquages .38
6.2 Notice d’instructions .39
6.3 Déclaration de bruit .40
Annexe A (normative) Mesurage des émissions sonores .41
Annexe B (normative) Conditions d’essai pour le mesurage du niveau de bruit des
machines à scier et spécifications relatives au matériau à usiner .43
Annexe C (informative) Exemples de protecteurs pour les machines à scie circulaire .47
Annexe D (informative) Exemples pour la détermination du niveau de performance .50
Bibliographie .57
iv © ISO 2017 – Tous droits réservés

Avant-propos
L’ISO (Organisation internationale de normalisation) est une fédération mondiale d’organismes
nationaux de normalisation (comités membres de l’ISO). L’élaboration des Normes internationales est
en général confiée aux comités techniques de l’ISO. Chaque comité membre intéressé par une étude
a le droit de faire partie du comité technique créé à cet effet. Les organisations internationales,
gouvernementales et non gouvernementales, en liaison avec l’ISO participent également aux travaux.
L’ISO collabore étroitement avec la Commission électrotechnique internationale (IEC) en ce qui
concerne la normalisation électrotechnique.
Les procédures utilisées pour élaborer le présent document et celles destinées à sa mise à jour sont
décrites dans les Directives ISO/IEC, Partie 1. Il convient, en particulier, de prendre note des différents
critères d’approbation requis pour les différents types de documents ISO. Le présent document a été
rédigé conformément aux règles de rédaction données dans les Directives ISO/IEC, Partie 2 (voir www
.iso .org/ directives).
L’attention est appelée sur le fait que certains des éléments du présent document peuvent faire l’objet de
droits de propriété intellectuelle ou de droits analogues. L’ISO ne saurait être tenue pour responsable
de ne pas avoir identifié de tels droits de propriété et averti de leur existence. Les détails concernant
les références aux droits de propriété intellectuelle ou autres droits analogues identifiés lors de
l’élaboration du document sont indiqués dans l’Introduction et/ou dans la liste des déclarations de
brevets reçues par l’ISO (voir www .iso .org/ brevets).
Les appellations commerciales éventuellement mentionnées dans le présent document sont données
pour information, par souci de commodité, à l’intention des utilisateurs et ne sauraient constituer un
engagement.
Pour une explication de la nature volontaire des normes, de la signification des termes et expressions
spécifiques de l’ISO liés à l’évaluation de la conformité, ou pour toute information au sujet de l’adhésion
de l’ISO aux principes de l’Organisation mondiale du commerce (OMC) concernant les obstacles
techniques au commerce (OTC), voir le lien suivant: w w w . i s o .org/ iso/ fr/ avant -propos .html.
Le présent document a été élaboré par le comité techniquel’ISO/TC 39, Machines-outils, sous-comité
SC 10, Sécurité.
...

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ISO 16092-1:2017(Main)
Machine tools safety — Presses — Part 1: General safety requirements

ISO 16092-1:2017 specifies technical safety requirements and measures to be adopted by persons undertaking the design, manufacture and supply of presses which are intended to work cold metal or material partly of cold metal, but which can be used in the same way to work other sheet materials (e.g. cardboard, plastic, rubber, leather, etc.). NOTE 1 The design of a machine includes the study of the machine itself, taking into account all phases of the "life" of the machine mentioned in ISO 12100:2010, 5.4, and the drafting of the instructions related to all the above phases. The requirements in this document take account of intended use, as defined in ISO 12100:2010, 3.23, as well as reasonably foreseeable misuse, as defined in ISO 12100:2010, 3.24. This document presumes access to the press from all directions, deals with all significant hazards during the various phases of the life of the machine described in Clause 4, and specifies the safety measures for both the operator and other exposed persons. NOTE 2 All significant hazards means those identified or associated with presses at the time of the publication of this document. ISO 16092-1:2017 applies to presses which can function independently and can also be used as a guide for the design of presses which are intended to be integrated in a manufacturing system. The covered presses transmit force mechanically to cut, form, or work cold metal or other sheet materials by means of tools or dies attached to or operated by slides/ram in range in size from small high speed machines with a single operator producing small workpieces to large relatively slow speed machines with several operators and large workpieces. ISO 16092-1:2017 does not cover machines whose principal designed purpose is: a) metal cutting by guillotine; b) attaching a fastener, e.g. riveting, stapling or stitching; c) bending or folding by press brakes or folding machines; d) straightening; e) turret punch pressing; f) extruding; g) drop forging or drop stamping; h) compaction of metal powder; i) single purpose punching machines designed exclusively for profiles, e.g. used in the construction industry; j) spot welding; k) tube bending; l) working by pneumatic hammer. This document does not cover hazards related to the use of presses in explosive atmospheres. ISO 16092-1:2017 covers the safety requirements related to the use of programmable electronic systems (PES) and programmable pneumatic systems (PPS). ISO 16092-1:2017 is not applicable to presses which are manufactured before the date of its publication. ISO 16092-1:2017 deals with the common significant hazards, hazardous situations and events relevant to presses and ancillary devices which are intended to work cold metal or material partly of cold metal (see Clause 4). This document defines the common safety requirements for presses defined in this clause and shall be used in connection with other parts of the ISO 16092 series. Specific hazards which are related to the type presses used are dealt with in ISO 16092‑2, ISO 16092‑3 and ISO 16092‑4.

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ISO
ISO 16089:2015(Main)
Machine tools — Safety — Stationary grinding machines

ISO 16089:2015 specifies the requirements and/or measures to eliminate the hazards or reduce the risks in the following groups of stationary grinding machines which are designed primarily to shape metal by grinding: Group 1: Manually controlled grinding machines without power operated axes and without numerical control. Group 2: Manually controlled grinding machines with power operated axes and limited numerically controlled capability, if applicable. Group 3: Numerically controlled grinding machines. NOTE 1 For detailed information on the groups of grinding machines, see the definitions in 3.1 and 3.4. NOTE 2 Requirements in this International Standard are, in general, applicable to all groups of grinding machines. If requirements are applicable to some special group(s) of grinding machines only, then the special group(s) of grinding machine(s) is/are specified. This International Standard covers the significant hazards listed in Clause 4 and applies to ancillary devices (e.g. for workpieces, tools, and workpiece holding devices, handling devices), which are integral to the machine. This International Standard also applies to machines which are integrated into an automatic production line or grinding cell inasmuch as the hazards and risks arising are comparable to those of machines working separately. This International Standard also includes in Clause 7 a minimum list of safety-relevant information which the manufacturer has to provide to the user. See also ISO 12100:2010, Figure 2, which illustrates the interaction of manufacturer's and user's responsibility for the operational safety. The user's responsibility to identify specific hazards (e.g. fire and explosion) and reduce the associated risks can be critical (e.g. whether the central extraction system is working correctly). Where additional metalworking processes (e.g. milling, turning, laser processing) are involved, this International Standard can be taken as a basis for safety requirements. For specific information on hazards arising from other metalworking processes, which are covered by other International Standards, see the Bibliography. This International Standard applies to machines that are manufactured after the date of issue of this International Standard. This International Standard does not apply to stationary honing, polishing, and belt grinding machines and not to transportable motor-operated electric tools in accordance with IEC 61029‑2‑4 and IEC 61029‑2‑10.

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ISO
ISO 23125:2015(Main)
Machine tools — Safety — Turning machines

ISO 23125:2014 specifies the requirements and/or measures to eliminate the hazards or reduce the risks in the following groups of turning machines and turning centres, which are designed primarily to shape metal by cutting. Group 1: Manually controlled turning machines without numerical control. Group 2: Manually controlled turning machines with limited numerically controlled capability. Group 3: Numerically controlled turning machines and turning centres. Group 4: Single- or multi-spindle automatic turning machines. It covers the significant hazards and applies to ancillary devices (e.g. for workpieces, tools and work clamping devices, handling devices and chip handling equipment), which are integral to the machine. ISO 23125:2014 also applies to machines which are integrated into an automatic production line or turning cell inasmuch as the hazards and risks arising are comparable to those of machines working separately.

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ISO
ISO/TR 17529:2014(Main)
Machine tools — Practical guidance and example of risk assessment on electro-discharge machines

ISO/TR 17529:2014 gives practical guidance on conducting risk assessment for machinery in accordance with ISO 12100, ISO 13849‑1, and ISO/TR 14121‑2. It describes the method, tools, and examples used to generate ISO 28881, to reduce the risk of potential harm on EDM equipment and EDM systems by persons involved in the design, installation, or modification of machinery (e.g. designers, technicians, safety specialists).

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