Road vehicles — Dimethyl Ether (DME) fuel system components — Part 9: Pressure relief device (PRD)

This document specifies definitions of and general requirements to a pressure relief device for limiting internal pressure of dimethyl (DME) fuel containers intended for use on the types of motor vehicles as defined in ISO 3833. It also provides general design principles and specifies requirements for instructions and marking. This document is applicable to vehicles using gaseous fuels in accordance with ISO 16861. It is not applicable to the following: a) fuel containers for any application other than as noted above; b) stationary, ship, railroad vehicle or aircraft DME engine installations; c) fuel container mounting hardware; d) electronic fuel management. NOTE 1 It is recognized that miscellaneous component properties not specifically addressed herein can be examined for compliance with the criteria of any applicable part of the ISO 20760 series, including subjecting the component to appropriate functional tests. NOTE 2 All pressures referred to in this document are gauge pressures unless otherwise specified.

Véhicules routiers — Composants des systèmes de combustible Diméthyle Ether (DME) — Partie 9: Dispositif de limitation de pression

General Information

Status
Published
Publication Date
16-May-2024
Current Stage
6060 - International Standard published
Start Date
17-May-2024
Due Date
27-Jan-2024
Completion Date
17-May-2024

Relations

Effective Date
02-Dec-2023
Effective Date
31-May-2025

Overview

ISO 22760-9:2024 specifies the definitions and general requirements for pressure relief devices (PRDs) in dimethyl ether (DME) fuel system components for road vehicles. This standard ensures that PRDs effectively limit internal pressure within DME fuel containers intended exclusively for motor vehicles as outlined in ISO 3833. The document defines PRD performance, design, marking, testing, and instructional requirements, directly supporting robust safety measures in DME-fueled road vehicles using gaseous fuels as per ISO 16861.

The scope of ISO 22760-9:2024 does not include PRDs for stationary engines, marine or rail installations, aircraft, fuel container mounting hardware, or electronic fuel management systems. It provides comprehensive guidance for manufacturers, automotive engineers, regulatory authorities, and automotive testing professionals involved with DME vehicle technology and gaseous fuel systems.

Key Topics

  • Definitions and Functional Requirements
    Clarifies essential terms, such as rupture pressure and activation temperature, ensuring a uniform understanding for manufacturers and regulators.

  • Marking and Traceability
    Stipulates marking requirements on PRDs, including manufacturer details, model designation, working pressure, and activation data, to ensure product traceability and correct installation in DME systems.

  • Design and Assembly Principles
    Outlines design criteria and assembly rules, referencing general DME system standards to maintain safety and system integrity.

  • Testing Protocols
    Details multiple rigorous tests for PRDs, including:

    • Hydrostatic strength
    • Leakage under various pressures and temperatures
    • Mechanical durability (bending, bending moment testing)
    • Continued operation and accelerated life assessment
    • Activation verification (benchtop tests)
    • Thermal cycling and condensate corrosion resistance
    • Flow capacity
  • Production Batch Inspection
    Requires ongoing batch inspection and acceptance testing, supporting consistent, long-term safety performance.

Applications

ISO 22760-9:2024 is applicable in contexts such as:

  • Design and Manufacturing of DME Fuel Systems
    Guides component designers and manufacturers in producing PRDs that reliably protect against over-pressure incidents in DME containers used in road vehicles.

  • Regulatory Compliance and Certification
    Forms a basis for industry compliance, certification, and type approval processes, ensuring PRDs meet recognized international safety benchmarks.

  • Vehicle Maintenance and Aftermarket
    Supports maintenance professionals in identifying compliant PRDs and replacing components with certified devices, contributing to vehicle and occupant safety.

  • Automotive Testing and R&D
    Reference for laboratories and R&D teams in evaluating performance and conducting conformity assessments on DME PRDs according to ISO protocols.

This standard is vital for organizations developing or certifying alternative fuel transport solutions and those involved in the broader adoption of sustainable gaseous fuel technologies in the automotive industry.

Related Standards

For comprehensive implementation, reference these related standards:

  • ISO 22760-1: General requirements and definitions for DME fuel system components
  • ISO 22760-2: Performance and general test methods for DME system parts
  • ISO 16861: Specifications for DME fuels
  • ISO 3833: Types of road vehicles
  • ISO 20760 series: Additional requirements and functional testing for DME components

Additional standards relevant to testing and compatibility include:

  • ISO 11114-2: Compatibility of cylinder and valve materials with gas contents
  • EN 10204: Inspection documents for metallic products
  • ASTM D7901: Dimethyl ether for fuel purposes

By adhering to ISO 22760-9:2024 with these associated standards, stakeholders in the automotive and fuel system industries can ensure the safe, reliable deployment of DME-fueled vehicles worldwide.

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Frequently Asked Questions

ISO 22760-9:2024 is a standard published by the International Organization for Standardization (ISO). Its full title is "Road vehicles — Dimethyl Ether (DME) fuel system components — Part 9: Pressure relief device (PRD)". This standard covers: This document specifies definitions of and general requirements to a pressure relief device for limiting internal pressure of dimethyl (DME) fuel containers intended for use on the types of motor vehicles as defined in ISO 3833. It also provides general design principles and specifies requirements for instructions and marking. This document is applicable to vehicles using gaseous fuels in accordance with ISO 16861. It is not applicable to the following: a) fuel containers for any application other than as noted above; b) stationary, ship, railroad vehicle or aircraft DME engine installations; c) fuel container mounting hardware; d) electronic fuel management. NOTE 1 It is recognized that miscellaneous component properties not specifically addressed herein can be examined for compliance with the criteria of any applicable part of the ISO 20760 series, including subjecting the component to appropriate functional tests. NOTE 2 All pressures referred to in this document are gauge pressures unless otherwise specified.

This document specifies definitions of and general requirements to a pressure relief device for limiting internal pressure of dimethyl (DME) fuel containers intended for use on the types of motor vehicles as defined in ISO 3833. It also provides general design principles and specifies requirements for instructions and marking. This document is applicable to vehicles using gaseous fuels in accordance with ISO 16861. It is not applicable to the following: a) fuel containers for any application other than as noted above; b) stationary, ship, railroad vehicle or aircraft DME engine installations; c) fuel container mounting hardware; d) electronic fuel management. NOTE 1 It is recognized that miscellaneous component properties not specifically addressed herein can be examined for compliance with the criteria of any applicable part of the ISO 20760 series, including subjecting the component to appropriate functional tests. NOTE 2 All pressures referred to in this document are gauge pressures unless otherwise specified.

ISO 22760-9:2024 is classified under the following ICS (International Classification for Standards) categories: 43.060.40 - Fuel systems. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 22760-9:2024 has the following relationships with other standards: It is inter standard links to ISO 5840-1:2021/Amd 1:2025, ISO 22760-9:2024/Amd 1:2026. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ISO 22760-9:2024 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


International
Standard
ISO 22760-9
First edition
Road vehicles — Dimethyl ether
2024-05
(DME) fuel system components —
Part 9:
Pressure relief device (PRD)
Véhicules routiers — Composants des systèmes de combustible
Diméthyle Ether (DME) —
Partie 9: Dispositif de limitation de pression
Reference number
© ISO 2024
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Marking . . 2
5 Design and assembly . 2
6 Tests . 2
6.1 Applicability .2
6.2 Hydrostatic strength .3
6.3 Leakage .3
6.4 Bending moment .3
6.5 Continued operation .4
6.5.1 Test procedure.4
6.5.2 Requirements .4
6.6 Accelerated life .4
6.6.1 General .4
6.6.2 Test procedure.4
6.6.3 Accelerated-life test temperature .4
6.6.4 Requirements .5
6.7 Benchtop activation .5
6.7.1 General .5
6.7.2 Thermally-activated PRDs . .5
6.8 Thermal cycling .5
6.8.1 Test procedure.5
6.8.2 Requirements .6
6.9 Condensate corrosion resistance .6
6.9.1 Test procedure.6
6.9.2 Test solution .6
6.10 Flow capacity .6
6.10.1 General .6
6.10.2 Test procedure.6
7 Production batch inspection and acceptance testing . 7
Annex A (normative) Determination of fusible material yield temperature and PRD activation
temperature . 8
Bibliography . 9

iii
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
has been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be subject to patent
rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent
rights identified during the development of the document will be in the Introduction and/or on the ISO list of
patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the World
Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL:
www.iso.org/iso/foreword.html
This document was prepared by Technical Committee ISO/TC 22, Road Vehicles, Subcommittee SC 41, Specific
aspects for gaseous fuels.
A list of all parts of the ISO 22760 series of international standards can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.

iv
International Standard ISO 22760-9:2024(en)
Road vehicles — Dimethyl ether (DME) fuel system
components —
Part 9:
Pressure relief device (PRD)
1 Scope
This document specifies definitions of and general requirements to a pressure relief device for limiting
internal pressure of dimethyl (DME) fuel containers intended for use on the types of motor vehicles as
defined in ISO 3833. It also provides general design principles and specifies requirements for instructions
and marking.
This document is applicable to vehicles using gaseous fuels in accordance with ISO 16861. It is not applicable
to the following:
a) fuel containers for any application other than as noted above;
b) stationary, ship, railroad vehicle or aircraft DME engine installations;
c) fuel container mounting hardware;
d) electronic fuel management.
NOTE 1 It is recognized that miscellaneous component properties not specifically addressed herein can be
examined for compliance with the criteria of any applicable part of the ISO 20760 series, including subjecting the
component to appropriate functional tests.
NOTE 2 All pressures referred to in this document are gauge pressures unless otherwise specified.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
ISO 22760-1, Road vehicles — Dimethyl ether (DME) fuel system components — Part 1: General
requirements and definitions
ISO 22760-2, Road vehicles — Dimethyl ether (DME) fuel system components — Part 2: Performance
and general test methods
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 22760-1 and the following apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www. iso. org/o bp
— IEC Electropedia: available at https:// www.e lectropedia. org/

3.1
rupture pressure
activation pressure
inlet pressure specified by the pressure relief device (PRD) manufacturer, at which the PRD is designed to
activate to permit the flow to its outlet in order to discharge the fuel container pressure
3.2
activation temperature
temperature of the pressure relief device (PRD) specified by its manufacturer, at which the PRD is designed
to activate to permit the flow to its outlet in order to discharge the fuel container pressure
4 Marking
Marking of the component shall provide sufficient information to allow the following to be traced:
a) the manufacturer’s or agent’s name, trademark or symbol;
b) the model designation (pa
...

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