Amendment 2 - Automatic electrical controls - Part 2-5: Particular requirements for automatic electrical burner control systems

Amendement 2 - Dispositifs de commande électrique automatiques - Partie 2-5: Exigences particulières pour les systèmes de commande électrique automatiques des brûleurs

General Information

Status
Published
Publication Date
27-Jan-2021
Drafting Committee
WG 1 - TC 72/WG 1
Current Stage
PPUB - Publication issued
Start Date
28-Jan-2021
Completion Date
20-Jan-2021

Relations

Effective Date
05-Sep-2023
Effective Date
09-Aug-2024

Overview

IEC 60730-2-5:2013/AMD2:2021 is Amendment 2 to the international standard IEC 60730-2-5, which specifies particular requirements for automatic electrical burner control systems. This amendment, prepared by IEC Technical Committee 72, addresses safety and performance for burner controls, especially for systems used in warm air heating appliances such as furnaces. With an emphasis on risk mitigation and system reliability, the amendment introduces updates regarding electromechanical differential pressure control, remote reset protocols, and integration with modern communication technologies. The scope includes both battery-powered devices and those capable of communicating with external control systems.

Key Topics

  • Application to Warm Air Heating Appliances:
    The amendment clarifies the use of Type 2.AL burner control systems, which incorporate an electromechanical differential pressure switch. This switch ensures safe operation in furnaces by monitoring combustion air pressure as an alternative to dual switching elements for de-energizing safety terminals.

  • Enhanced Safety Requirements:
    Key requirements focus on the direct de-energization of safety relevant terminals, integration of pressure controls in series with primary switching elements, and strict protocols for system shut-down upon fault detection.

  • Remote Communication and Reset Protocols:
    Burner control systems covered by this amendment may receive and respond to communication signals via wired or wireless networks. The amendment specifies conditions for remote reset, including mandatory manual intervention, limits on the number of resets, and visibility of system status for the user.

  • Functional and Electrical Insulation:
    Systems must ensure proper functional insulation, particularly for terminals that connect to external pressure sensing controls, considering their critical role in controlling gas valves.

  • Adaptation to Manufacturing and Endurance:
    Testing protocols are updated for functional drift, operating times after thermal equilibrium, and endurance under automated cycling, ensuring robust performance under real-world conditions.

Applications

IEC 60730-2-5:2013/AMD2:2021 is highly relevant for:

  • Manufacturers of burner control systems and warm air heating appliances (furnaces):
    Compliance ensures product safety, regulatory acceptance, and dependable operation, especially in systems with integrative safety functionalities and advanced monitoring.

  • Designers and integrators of HVAC and combustion systems:
    The standard supports the incorporation of electromechanical and electronic controls, as well as networked devices, providing guidance on safe resets, system integrity, and response to faults.

  • Testing laboratories and certification bodies:
    The amendment outlines specific testing methods for safety validation, functional insulation, and resilience to fault conditions, supporting reliable conformity assessment.

  • Maintenance and service organizations:
    Understanding these updated requirements helps guide safe system servicing, especially regarding battery-powered or remotely operated reset functions.

Related Standards

  • IEC 60730-1: General requirements for automatic electrical controls
  • IEC 60730-2-6: Particular requirements for automatic electrical pressure sensing controls (referenced in the amendment for pressure control classification)
  • IEC 60947-1: Low-voltage switchgear and controlgear - General rules (for rated operational current)
  • IEC 60127-1: Miniature fuses - Definitions for fuses and current ratings
  • Other IEC 60730 Series: Covering various classes of automatic electrical controls for household and similar use

Keywords: automatic electrical burner control systems, IEC 60730-2-5, safety requirements, differential pressure switch, warm air heating appliances, furnaces, remote reset, electrical controls, functional insulation, HVAC safety standard.

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IEC 60730-2-5:2013/AMD2:2021 - Amendment 2 - Automatic electrical controls - Part 2-5: Particular requirements for automatic electrical burner control systems Released:1/28/2021

ISBN:978-2-8322-9282-2
English and French language (21 pages)
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Frequently Asked Questions

IEC 60730-2-5:2013/AMD2:2021 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Amendment 2 - Automatic electrical controls - Part 2-5: Particular requirements for automatic electrical burner control systems". This standard covers: Amendment 2 - Automatic electrical controls - Part 2-5: Particular requirements for automatic electrical burner control systems

Amendment 2 - Automatic electrical controls - Part 2-5: Particular requirements for automatic electrical burner control systems

IEC 60730-2-5:2013/AMD2:2021 is classified under the following ICS (International Classification for Standards) categories: 97.120 - Automatic controls for household use. The ICS classification helps identify the subject area and facilitates finding related standards.

IEC 60730-2-5:2013/AMD2:2021 has the following relationships with other standards: It is inter standard links to IEC 60730-2-5:2013, IEC 60730-2-5:2026. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

IEC 60730-2-5:2013/AMD2:2021 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


IEC 60730-2-5 ®
Edition 4.0 2021-01
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
A MENDMENT 2
AM ENDEMENT 2
Automatic electrical controls –
Part 2-5: Particular requirements for automatic electrical burner control systems

Commandes électriques automatiques –
Partie 2-5: Exigences particulières pour les systèmes de commande électrique
automatique des brûleurs
IEC 60730-2-5:2013-11/AMD2:2021-01(en-fr)

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IEC 60730-2-5 ®
Edition 4.0 2021-01
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
A MENDMENT 2
AM ENDEMENT 2
Automatic electrical controls –

Part 2-5: Particular requirements for automatic electrical burner control systems

Commandes électriques automatiques –

Partie 2-5: Exigences particulières pour les systèmes de commande électrique

automatique des brûleurs
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 97.120 ISBN 978-2-8322-9282-2

– 2 – IEC 60730-2-5:2013/AMD2:2021
© IEC 2021
FOREWORD
This amendment has been prepared by IEC technical committee 72: Automatic electrical
controls.
The text of this amendment is based on the following documents:
FDIS Report on voting
72/1259/FDIS 72/1262/RVD
Full information on the voting for the approval of this amendment can be found in the report on
voting indicated in the above table.
The committee has decided that the contents of this amendment and the base publication will
remain unchanged until the stability date indicated on the IEC website under
"http://webstore.iec.ch" in the data related to the specific publication. At this date, the
publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IMPORTANT – The "colour inside" logo on the cover page of this document indicates
that it contains colours which are considered to be useful for the correct understanding
of its contents. Users should therefore print this document using a colour printer.

_____________
FOREWORD
nd rd
Replace the 2 sentence in the 3 paragraph with the following:
It was established on the basis of the fifth edition:2013, including Amendment 1:2015 and
Amendment 2:2020 of that publication.
Delete the paragraph beginning with "The title of IEC 60730-2-5 Ed. 4 has been …".
th
Replace the 5 dashed entry in paragraph beginning with "The "in some countries" notes
regarding…" with:
– H.26.11.101
th
Replace the 6 dashed entry in paragraph beginning with "The "in some countries" notes
regarding…" with:
– Table H.24, Note i
© IEC 2021
1 Scope and normative references
1.1 Scope
Add "Replacement" below the title of 1.1.
Add the following as a new bullet point before Note 1:
• to a burner control system intended to be used in warm air heating appliances (furnaces)
where the appliance is equipped with an electromechanical differential pressure control to
monitor the difference of the combustion air pressure (Type 2.AL). This pressure control
provides a switch as an alternative to one of the two switching elements to directly de-
energize the safety relevant terminals.
Add the following new paragraph as the last paragraph of 1.1:
This document applies to controls powered by primary or secondary batteries, requirements for
which are contained within the standard, including Annex V.
Add the following new subclauses:
1.1.7 This document applies to the electrical and functional safety of controls capable of
receiving and responding to communications signals. The signals may be transmitted to or
received from external units, connected wired or wireless, that may or may not be part of the
burner control system.
1.1.8 This document does not address the integrity of the output signal to the network devices,
such as interoperability with other devices, unless it has been evaluated as part of the control
system.
2 Terms and definitions
2.2 Definitions of types of control according to purpose
Replace the Note with the following:
2.2.23 Not applicable.
2.3.127
Add to the Note 1 to entry the words "and Canada" after "USA".
Delete definition 2.3.131.
6 Classification
6.4 According to features of automatic action
Addition:
6.4.3.110 − electromechanical differential air pressure switch as an alternative to one of the
two switching elements to directly de-energize the safety relevant terminals (see 11.3.5.2) for
use in warm air heating appliances (furnaces) (Type 2.AL).
NOTE The warm air is the heat transfer media to heat up a space.

– 4 – IEC 60730-2-5:2013/AMD2:2021
© IEC 2021
7 Information
7.2.6 Replace the existing text with the following:
Replacement:
Except as indicated in 7.4, for integrated systems all information is provided by means of
declaration (X). For incorporated systems not declared under item 50, the marking required is
as indicated in Table 1 (7.2 of the previous edition). For incorporated systems declared under
item 50, the only marking required is the manufacturer's name or trademark and the unique
type reference if other required marking is provided by documentation (D, E).
NOTE See the explanation of documentation (D, E) contained in 7.2.1.
Table 1 − Required information and methods of providing information
Add the following new items to the table:
141 Electromechanical differential pressure control for use with Type 2.AL 6.4.3.110, 11.103.3 X
burner control systems
142 (Type 2.AL) burner control systems for use in warm air heating 11.3.5.2, 11.103 X
appliances (furnaces)
11 Constructional requirements
11.3.5 Contacts – General
Replace the existing Subclause 11.3.5.2 by the following:
11.3.5.2 Replacement:
Systems of class C control functions shall include at least two switching elements to directly
de-energize the safety relevant terminals.
NOTE 1 A single relay operating two independent contacts is considered to be only one switching element.
Designs where relays are used as switching elements, a non-replaceable fuse (see Table H.24
Note I) in series with two independent relay contacts with I fuse < 0,6 * I relay are considered
N e
to comply with the following requirements for prevention of common cause error.
NOTE 2 I : values for the fuse (see IEC 60127-1:2015, 3.16);
N
I : rated operational current of the contact (see IEC 60947-1:2007; 4.3.2.3).
e
As an alternative to the two switching elements that directly de-energize the safety relevant
terminals, burner control systems (Type 2.AL) are permitted and shall meet all of the following:
• have at least one switching element that directly de-energizes the safety relevant terminals
and be connected to an external pressure control in such a manner that both the direct and
indirect switching contacts are in series to each other,
• be integrated within the warm air heating appliances (furnaces),
• meet the requirements of 11.103.
NOTE 3 The burner control system is a class C control function.
In Part 1, the term
© IEC 2021
• “safety related output terminals” is equivalent to “valve terminals”.
• “safety shut-down” shall be used as defined in this document,
• “control” shall be used as “burner control systems”.
11.4.105
Add in the first paragraph after "Type 2.AF" the text "or Type 2.AL".
nd
Replace in the 2 paragraph "positive" with "sufficient".
Add at the end of the clause the following Note:
NOTE Sufficient external air pressure/flow control signal is indicated by closed switching contacts and an
insufficient external air pressure/flow control signal is indicated by open switching contacts.
11.102.2 Performance requirements
Replace the existing text with the following:
The reset from lock-out function shall be a class B control function according to H.27.1.2.2.
The use of an automatic action to perform the reset from lock-out function (e.g. resets
generated by automatic devices, like timers, etc.) shall be permitted provided it is accepted by
the specific application standards.
Unintended or spontaneous resets from lockout which may impact the safe behavior of the
appliance shall not occur.
Whenever the reset from lock-out function is performed by the use of a mobile device, at
least two manual actions are required to activate the reset.
Any fault within the reset function shall not cause the appliance to operate outside the
applicable requirements. It shall be detected before the next start-up or shall not prevent the
appliance from going to shut-down or lock-out.
For reset functions where the manual action is initiated without being within the visible sight
of the appliance, the following additional requirements apply:
– actual status and relevant information of the process under control shall be visible to the
user before, during and after the reset action;
– maximum number of resets shall be limited. Where it is not specified in the specific
application standard, the number of resets shall be limited to five actions or less within a
time span of 15 min. Following this, any further remote resets shall be denied unless a non-
remote reset from lock-out.
If the reset action is activated by manual switching of a thermostat or device with a similar
function, this shall be declared by the manufacturer.
For systems where unintended resets do not impact the safe behavior of the controlled
appliance, any kind of remote reset device (including class A control function) is used, if a at
least class B control function of the burner control system is limiting the maximum number of
resets to five actions or less within a time span of 15 min. Following this, any further remote
resets shall be denied unless a non-remote reset from lock-out.
Add after 11.102, the following new Subclause 11.103:

– 6 – IEC 60730-2-5:2013/AMD2:2021
© IEC 2021
11.103 Application requirements for the use of Type 2.AL burner control systems in
warm air heating appliances (furnaces)
11.103.1 General
The design of Type 2.AL burner control systems for warm air heating appliances (furnaces) is
intended for appliances that shall have the following construction:
• An operating range of the turn down ratio between 30 % and 100 % combustion air flow.
• The draft inducer motor, the draft inducer motor drive circuit, the differential pressure control
in the appliance and the burner control shall all be part of the entire burner control systems
and shall comply with the relevant clauses for class C control functions including the
conditions that exist due to integration in the appliance.
NOTE The intent of this is to recognize that with this type of burner control systems, all of the external circuits
and/or components are considered together in the design of the circuit to meet the requirements of class C
control function.
• Heat input does not exceed 120 kW.
• For non-permanent operation.
• For room independent applications, the combustion air inlet and the combustion products
outlet on the building shall be in close proximity, see Figure 102.
• The operating voltage to the safety relevant terminals is SELV delivered by a SELV
transformer within the appliance.
• When a short-circuit of the direct switching element is detected, the system shall
immediately perform safety shut down, any ventilation and automatic restart shall be
prevented.
Figure 102 – Typical installation of the independent
combustion air supply for room independent operation
11.103.2 The contacts of the electromechanical differential pressure sensing control shall be
connected in series with the direct switching element in the burner control that directly de-
energizes the safety-relevant terminals of the control.
11.103.3 The terminals of the burner control intended for the connection of the external
pressure sensing control shall be considered safety relevant and comply with the appropriate
requirements of Clause 20 for functional insulation, considering that it drives the gas valve.
11.103.4 To maintain the safety integrity of the burner control system, the manufacturer shall
specify the classification of the pressure sensing control used in the appliance by the following
parameters:
• operating control with Type 2.B.N action,
• ratings – electrical, thermal and mechanical with the amount of cycles as given in 6.11,

© IEC 2021
• complying with the appropriate requirements of Clause 20 for functional insulation,
considering that it drives the gas valve.
NOTE Type 2.B is described in IEC 60730-1 as micro-disconnection and Type 2.N is described in IEC 60730-2-6.
11.103.5 For Type 2.AL burner controls intended to be used in warm air heating appliances
(furnaces), the contacts/terminals of the electromechanical differential pressure control shall be
monitored continuously during start-up and operating sequence.
15 Manufacturing deviation and drift
15.5 Operating times
st nd
Add at the end of the 1 and 2 paragraph the following:
"as soon as thermal equilibrium has been reached."
17 Endurance
17.1 General requirements
17.1.3 Test sequence and conditions
Replace the second paragraph starting with "The number of operations performed…" with the
following:
The same sample shall be used for the following test sequence. The number of automatic cycles
performed during each of the tests in 17.16.101, 17.16.102 and 17.16.104 shall be recorded.
When the actual number of automatic cycles completed is equal to the number declared in 6.11,
this test sequence is concluded and the following sequence is performed:
25 Normal operation
Replace the existing text with the following:
Replacement:
This clause of Part 1 is applicable except as follows:
25.2 Overvoltage and undervoltage test
Not applicable.
27 Abnormal operation
Replace the existing text with the following:
This clause of Part 1 is applicable.

– 8 – IEC 60730-2-5:2013/AMD2:2021
© IEC 2021
Annex H
(normative)
Requirements for electronic controls
Add the following new clause:
H.2 Terms and definitions
This clause of Part 1 is applicable except as follows:
H.2.23.3
Replacement:
defined state
means lock-out or safety shut-down
H.26.2
Replace "H.26.12" with "H.26.14".
H.26.9 Electrical fast transient/burst test
Replace the existing title with the following:
Electrical fast transient/burst immunity test
H.26.9.3 Test procedure
nd nd
Replace in the 2 sentence in indent a) of the 2 paragraph the word "not" with "nor":
H.26.10 Ring wave test
H.26.10.4 Test levels
Delete Table H.103.
H.26.10.5.105
st
Replace at the end of 1 sentence the reference to "H.26.10.5.101.6" with "H.26.10.5.106".
H.26.12 Radio-frequency electromagnetic field immunity
Delete "H.26.12.2.1 Test levels for conducted disturbances"
and
"The tests on interface cables are not carried out if the manufacturer explicitly specifies that the
length of that cable shall not exceed 1 m."
H.27.1.1.5 Electronic circuit fault conditions
Modification:
Replace the title of Table H.24 with the following:

© IEC 2021
Table H.24 (H.27.1 of edition 3) – Electrical/electronic component fault modes table
Replace the text "Replace note 12" with "Replace note m".
Add, after footnote m, the following new text:
p
Add in Table H.24 under the column "short" and in the line "Contacts", the footnote " ".
Add, after last dot, the following new text:
Add the following footnote to Table H.24:
p
Spontaneous closing of relay contacts is not considered without energizing the coil of the relay.
H.27.1.2.3.2 First fault
st
Replace in the brackets of the 1 sentence "H.21" with "H.24".
...

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