EN 50397-2:2009

SLOVENSKI STANDARD
01-februar-2010
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Covered conductors for overhead lines and the related accessories for rated voltages
above 1 kV AC and not exceeding 36 kV AC -- Part 2: Accessories for covered
conductors - Tests and acceptance criteria
Kunststoffumhüllte Leiter und zugehörige Armaturen für Freileitungen mit
Nennspannungen zwischen 1 kV und 36 kV Wechselspannung -- Teil 2: Armaturen für
kunststoffumhüllte Freilleitungsseile - Prüfungen und Anforderungen
Conducteurs gainés pour lignes aériennes et accessoires associés pour tension
supérieure à 1 kV AC et inférieure à 36 kV AC -- Partie 2: Accessoires pour conducteurs
gainés - Exigences et essais
Ta slovenski standard je istoveten z: EN 50397-2:2009
ICS:
29.060.20 Kabli Cables
29.240.20 Daljnovodi Power transmission and
distribution lines
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 50397-2
NORME EUROPÉENNE
October 2009
EUROPÄISCHE NORM
ICS 29.240.20
English version
Covered conductors for overhead lines and the related accessories
for rated voltages above 1 kV AC and not exceeding 36 kV AC -
Part 2: Accessories for covered conductors -
Tests and acceptance criteria
Conducteurs gainés pour lignes aériennes Kunststoffumhüllte Leiter
et accessoires associés pour des tensions und zugehörige Armaturen
assignées supérieures à 1 kV c.a. für Freileitungen mit Nennspannungen
et ne dépassant pas 36 kV c.a - über 1 kV und nicht mehr als 36 kV
Partie 2: Accessoires Wechselspannung -
pour conducteurs gainés - Teil 2: Armaturen für kunststoffumhüllte
Exigences et essais Freileitungsseile -
Prüfungen und Anforderungen
This European Standard was approved by CENELEC on 2009-04-22. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: Avenue Marnix 17, B - 1000 Brussels

© 2009 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 50397-2:2009 E
Foreword
This European Standard was prepared by the Technical Committee CENELEC TC 20, Electric
cables.
The text of the draft was submitted to the formal vote and was approved by CENELEC as
EN 50397-2 on 2009-04-22.
The following dates were fixed:
– latest date by which the EN has to be implemented

at national level by publication of an identical

national standard or by endorsement
(dop) 2010-05-01
– latest date by which the national standards conflicting

with the EN have to be withdrawn
(dow) 2012-05-01
EN 50397 consists of two parts: Part 1 "Covered Conductors" and Part 2 "Accessories". It
covers the construction, performance and test acceptance criteria for covered conductors for
overhead lines having a nominal voltage above 1 kV a.c. up to and including 36 kV a.c., and
for the related accessories.
This European Standard EN 50397-2 covers the accessories.
NOTE It has been assumed in the preparation of this document that the execution of its provisions will be
entrusted to appropriately qualified and experienced people, for whose use it has been produced.

WARNING This European Standard calls for the use of substances and/or procedures that
may be injurious to health if adequate precautions are not taken. It refers only to technical
suitability and does not absolve the user from legal obligations relating to health and safety at
any stage.
__________
– 3 – EN 50397-2:2009
Contents
Introduction. 5
1 Sc op e . . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Requirements . . 8
4.1 General requirements . 8
4.2 Specific requirements for fittings used on covered conductor . 8
4.3 Marking . 10
5 Quality assurance . 10
6 Classification of tests – Type tests, sample tests, routine tests . 10
6.1 Type tests . 10
6.2 Sample tests . 11
6.3 Routine tests . 11
7 Tests . 11
7.1 Visual examination . 12
7.2 Dimensional and material verification . 12
7.3 Test for permanent marking . 12
7.4 Mechanical tests . 12
7.5 Hot dip galvanizing test . 31
7.6 Water tightness test for IPC . 31
7.7 Electrical ageing test for connectors . 32
7.8 Short-circuit test on APD or EPD . 32
7.9 Power arc test . 33
7.10 Environmental test for suspension and tension clamps . 34
7.11 Environmental tests for connectors . 36
Annex A (normative) Type tests, sample tests and routine tests . 39
Annex B (informative) Example of sampling with inspection by attributes . 40
Annex C (informative) Example of sampling with inspection by variable . 41
Bibliography . 42

Figures
Figures 1 - Test arrangement for damage and failure load test . 14
Figures 2 - Test arrangement of slip test at ambient temperature . 15
Figures 3 - Slip test arrangement at low temperature . 17
Figure 4 - Lift and side load test. 20
Figure 5 - Tensile test arrangement . 22
Figure 6 - Arrangement for the low temperature zone . 23
Figure 7 - Test arrangement . 29
Figure 8 - Mechanical stresses on earth parking device . 31
Figure 9 - Test arrangement for water tightness test . 32
Figure 10 - Resistance measurement . 33
Figure 11 - Example of power arc test arrangement for arc protection system . 34

Tables
Table 1 - Specified minimum loads . 19
Table A.1 . 39

– 5 – EN 50397-2:2009
Introduction
Covered conductors consist of a conductor surrounded by a covering made of insulating
material as protection against accidental contacts with other covered conductors and with
grounded parts such as tree branches, etc. In comparison with insulated conductors, this
covering has reduced properties, but is able to withstand the phase-to-earth voltage
temporarily.
Since covered conductors are unscreened, they are not touch-proof, i.e. they must be treated
as bare conductors with respect to electric shock.
EN 50397-2 does not cover aspects related to the installation of overhead lines such as
determination of clearances, spans, sags, etc.

1 Scope
This Part 2 of EN 50397 contains the requirements for accessories that are for use with the
covered conductors in accordance with EN 50397-1. They are for applications in overhead
lines with rated voltages U above 1 kV a.c. and not exceeding 36 kV a.c.
NOTE This European Standard describes the requirements and tests only for the accessories installed on the
covered conductor itself.
2 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
Covered conductors for overhead lines and the related accessories for
EN 50397-1:2006
rated voltages above 1 kV a.c. and not exceeding 36 kV a.c. - Part 1:
Covered conductors
EN 50483-5 Test requirements for low voltage aerial bundled cable accessories -
Part 5: Electrical ageing test
EN 50483-6:2009
Test requirements for low voltage aerial bundled cable accessories -
Part 6: Environmental testing
EN 61284:1997 Overhead lines - Requirements and tests for fittings (IEC 61284:1997)
EN 61467 Insulators for overhead lines - Insulator strings and sets for lines with a
nominal voltage greater than 1 000 V - AC power arc tests (IEC 61467)
EN ISO 1461 Hot dip galvanized coatings on fabricated iron and steel articles -
Specifications and test methods (ISO 1461)
International Electrotechnical Vocabulary (IEV) - Part 461: Electric
IEC 60050-461
cables
ISO 2859-1 Sampling procedures for inspection by attributes - Part 1: Sampling
schemes indexed by acceptance quality limit (AQL) for lot-by-lot
inspection
ISO 2859-2 Sampling procedures for inspection by attributes - Part 2: Sampling
plans indexed by limiting quality (LQ) for isolated lot inspection
ISO 3951 series Sampling procedures for inspection by variables
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
type tests (symbol T)
tests required to be made before supplying a type of product covered by this EN on a general
commercial basis in order to demonstrate satisfactory performance characteristics to meet the
intended application
NOTE These tests are of such nature that, after they have been made, they need not be repeated unless
changes are made in the material, design or manufacturing process, which might change the performance
characteristics.
3.2
sample tests (symbol S)
tests made on samples of completed product or components taken from the completed
product adequate to verify, that the finished product meets the design specifications

– 7 – EN 50397-2:2009
3.3
routine tests (symbol R)
tests intended to prove conformance of fittings to specific requirements and made on every
fitting
3.4
rated voltage
the reference voltage (U), for which it is designed and which serves to define the electrical
tests
NOTE The rated voltage is expressed by the value U expressed in kV, where U is the r.m.s. value between any
two phase conductors.
3.5
ambient temperature
the temperature from 15 °C to 30 °C
3.6
factory-formed helical conductor fitting
fitting consisting of helically formed wires which provide the force necessary to grip the
conductor by self-tightening
3.7
tension clamp
device which firmly attaches a covered conductor to a support and is designed to transmit the
specified mechanical tension in the conductor to the supporting structure
[IEV 461-18-01 modified]
3.8
tension joints
mid-span sleeve designed to joint two lengths of tensioned conductor
3.9
non-tension joints
sleeve designed to joint two lengths of non tensioned conductor
3.10
suspension clamp
device which attaches a covered conductor to a support in order to carry its weight and any
specified load
[IEV 461-18-02 modified]
3.11
top clamp
device to clamp the covered conductor on the top of a pin or line post insulator in order to
carry its weight and any specified load
3.12
terminals
metallic device to connect a covered conductor to an electrical equipment
3.13
branch connector
metallic device for connecting a branch conductor to a main conductor at an intermediate
point on the latter
[IEV 461-17-05]
3.14
arc protection devices (APD)
metallic device installed on the conductor or on accessories to protect the conductor against
the possible arcs
3.15
arc protection system
assembly of arc protection devices, insulators and conductor, including all needed
accessories
3.16
earth parking devices (EPD)
device installed on the conductor to allow temporary earthing
3.17
specified minimum slip load (SMSL)
minimum load specified by the purchaser or declared by the supplier at which slippage will not
take place
3.18
specified minimum failure load (SMFL)
minimum load specified by the purchaser or declared by the supplier at which mechanical
failure will not take place
NOTE From the probabilistic point of view, the specified minimum failure load corresponds to the value having
the probability of e % in the distribution function of the strength of the fitting. The exclusion limit e % is usually
taken within 2 % to 5 % with 10 % being the upper limit (see IEC 60826).

3.19
specified minimum mechanical damage failure load (SMMDL)
minimum load specified by the purchaser or declared by the supplier at which unacceptable
deformation will not take place
3.20
rated tensile strength (RTS)
estimate of the conductor breaking load calculated using the specified tensile properties of
the components wires (see EN 50397-1, 4.2.1)
3.21
minimum breaking load (MBL)
minimum breaking load of the conductor given by the manufacturer if not defined in
EN 50397-1
4 Requirements
4.1 General requirements
General requirements shall be according to EN 61284, 4.1.
4.2 Specific requirements for fittings used on covered conductor
The piercing part or element of any accessories shall not decrease the mechanical strength of
the conductor below than 90 % of the rated tensile strength (RTS) of the conductor. They can
be watertight or not. If they are watertight, they shall prevent moisture ingress in the
conductor. The water tightness shall be tested according to 7.8.

– 9 – EN 50397-2:2009
4.2.1 Tension clamps
For the purpose of terminating covered conductors over the covering fitting shall include, but
are not limited to, the following:
- cone, bolted or wedge type clamp;
- preformed helical fittings.
The fittings shall be able to withstand the specific minimum failure load (SMFL) and shall not
damage the covering and shall be designed to prevent the ingress of moisture during service.
NOTE “shall not damage the covering” means no damage shall occur which could affect the correct function of
the covering.
4.2.2 Suspension and top clamps
Fittings for the purpose of suspension over the covering include, but are not limited to the
following:
- top-clamps;
- pre-formed helical fittings;
- suspension clamp according to EN 61284, 11.4.
The fittings shall not damage the covering and shall be designed to prevent the ingress of
moisture during service.
NOTE “shall not damage the covering” means no damage shall occur which could affect the correct function of
the covering.
The suspension clamps shall be so designed that the effects of vibration, both on the covered
conductor and on the clamps themselves, are minimised. The clamps shall be designed to
avoid localized pressure or damage to the covered conductor.
If needed the suspension clamps shall have sufficient current carrying capability to avoid
damage by fault currents.
The wear resistance of the articulation assembly shall be sufficient to prevent deterioration in
service.
4.2.3 Connectors for piercing the covering
Connectors shall be capable of carrying the load current, and fault current if any.
4.2.4 Arc protection devices
These protection devices are designed to protect insulator sets and covered conductors
against damage caused by power arcs (arcing horns, arcing rings).
The maximum short-circuit current shall be 10 kA for 1 s.
This device shall be delivered with an installation instruction. It shall include the description of
the conditions for installation of arc protection system in order this whole installation
withstands the arc power test at 1 kA and 10 kA.
The arc protective devices shall withstand a mechanical load in order to support the
installation strengths.
4.2.5 Earth parking devices
The earth parking device shall be capable of carrying the short circuit current. The maximum
short circuit current shall be 10 kA for 1 s.
These fittings shall withstand a mechanical load in order to support the installation strengths.
4.2.6 Joint
The joint shall be suitable for the covered conductor for which they are designed.
The joint shall have the same basic insulation properties as the conductor covering. In this
case, the test shall by carried out according to EN 50397-1, Table 2, ref. 1.2 “High voltage
test”. The conductor shall have a sufficient length so that the joint is immersed and the test
duration shall be same as for sample test.
4.3 Marking
All products mentioned above shall permanently bear:
− manufacturer’s trade mark or logo;
− product code or reference;
− traceability code / batch number;
− the minimum and maximum cross section for which the unit is suitable;
− tightening torque or die reference, if applicable;
− recycling code, if any.
NOTE Other specific markings should be agreed between customer and manufacturer.
A test for marking is provided in 7.3.
5 Quality assurance
A quality assurance programme taking into account the requirements of this standard can be
used by agreement between the purchaser and the supplier to verify the quality of the fittings
during the manufacturing process.
NOTE Detailed information on the use of quality assurance is given in EN ISO 9000, and other standards in the
same series.
6 Classification of tests – Type tests, sample tests, routine tests
6.1 Type tests
6.1.1 General
Type tests are intended to establish design characteristics. They are normally only made once
and repeated only when the design or the material of the fitting is changed. The results of
type tests are recorded as evidence of compliance with design requirements.
6.1.2 Application
Fittings shall be subject to type tests in accordance with Table A.1.

– 11 – EN 50397-2:2009
6.2 Sample tests
6.2.1 General
Sample tests are intended to verify the quality of materials and workmanship.
6.2.2 Application
Overhead line fittings shall be subjected to sample tests as listed in Table A.1. The samples
to be tested shall be selected at random from the lot offered for acceptance. The purchaser
has the right to make the selection.
6.2.3 Sampling and acceptance criteria
Unless otherwise agreed between purchaser and supplier, the sampling plan procedures
according to ISO 2859-1, ISO 2859-2 (inspection by attributes) and to ISO 3951 (inspection
by variables) shall be applied.
For each sample test, the type of inspection (by attributes or by variables) and the detailed
procedures (inspection level, acceptable quality level, single, double or multiple sampling,
etc.) shall be agreed between purchaser and supplier (see example in Annex B for inspection
by attributes, and Annex C for inspection by variables).
NOTE Sampling inspection by variables is an acceptance sampling procedure to be used in place of inspection
by attributes when it is more appropriate to measure on some continuous scale the characteristic(s) under
consideration. In the case of failure load tests and similar expensive tests, better discrimination between
acceptable quality and objective quality is available with acceptance sampling by variables than by attributes for
the same sample size.
The purpose of the sampling process may also be important in the choice between a variables or attributes plan.
For example, a purchaser may choose to use an attributes acceptance sampling plan to ensure that parts in a
shipment lot are within a required dimensional tolerance; the manufacturer may make measurements under a
variables sampling plan of the same dimensions because he is concerned with gradual trends or changes which
may affect his ability to provide shipment lots which meet the AQL.
6.3 Routine tests
6.3.1 General
Routine tests are intended to prove conformance of fittings to specific requirements and are
made on every fitting. The tests shall not damage the fitting.
6.3.2 Application and acceptance criteria
The compliance with the requirements according to Clause 4 shall be established by the tests
listed in Table 1. The tests are only for fittings which are clamping the conductor over the
covering.
7 Tests
Three samples of fittings or clamps shall be tested, except when the specific subclause
requires another number.
Annex A provides a table of the general tests required for each product.
NOTE This clause defines only the tests for fittings used over the covering.
For fittings directly used on conductor itself, see EN 61284.

7.1 Visual examination
This test shall include visual examination to ascertain conformity of the fittings, in all essential
respects, with the contract drawings. Deviations from the drawings shall be subject to an
agreement between supplier and purchaser and shall be appropriately documented as an
agreed concession.
7.2 Dimensional and material verification
These tests shall include verification of dimensions, to ensure that fittings are within the
dimensional tolerances stated on contract drawings. The purchaser may choose to witness
the measurement of selected dimensions or may inspect the supplier's documentation when
this is available. Measuring devices/gauges shall be selected with regard to the required
precision and accuracy. Documentary evidence of calibration of such devices shall be
provided on request.
Routine tests shall include a specified level of dimensional checking when required by the
contract quality plan.
NOTE Particular attention should be given to those dimensions potentially affecting fitting interchange ability (for
example ball and socket couplings (HD 474); clevis and tongue couplings (IEC 60471)) or mechanical and/or
electrical performance.
7.3 Test for permanent marking
7.3.1 Principle
This test ensures that the marking of accessories is readable and durable.
7.3.2 Test arrangement
Three samples shall be tested.
7.3.3 Procedure
The marking shall be rubbed by hand for 15 s with a piece of cloth soaked with water and
again for 15 s with a piece of cloth soaked with petroleum spirit.
NOTE Petroleum spirit is defined as the aliphatic solvent hexane with a content of aromatics of maximum 0,1 %
by volume, a kauri-butanol value of 29, initial boiling point of 65 °C, a dry point of 69 °C and a specific gravity of
0,68 g/cm³.
7.3.4 Requirement
The marking shall remain clear and allow the accessory to be easily identified.
7.4 Mechanical tests
Number of fittings to be tested:
- type tests: mechanical type tests shall be carried out on three fittings. All fittings shall
pass the test;
- sample tests: mechanical sample tests shall be carried out according to the procedures in
EN 61284, 6.2.3.
– 13 – EN 50397-2:2009
7.4.1 Damage and failure load test for tension and suspension clamps
(without helical fittings)
7.4.1.1 Principle
This test shall be carried out to ensure that the clamps are capable of sustaining loads
without permanent deformation, which may affect the proper function of the clamp.
7.4.1.2 Test arrangement
The test shall be carried out as in Figures 1a, 1b, 1c, 1d or according to an equivalent
scheme. Armour rods shall be applied to the covered conductor if any are used in service.
7.4.1.3 Procedure
The number of fittings tested, the method for increasing the load during the test and the
method for evaluating the test results shall be those stated in EN 61284, 11.3.1. The angle α
and the angle β, at the minimum damage load shall be the maximum design angle specified
by the supplier.
Figure 1a
Figure 1b
Figure 1c
Figure 1d
Key
1 Specified mechanical minimum damage load (T)
2 Load (R)
3 Side Load (R2)
4 Liftload (R1)
α Max. design angle
β Max. design angle
Figure 1 - Test arrangement for damage and failure load test

– 15 – EN 50397-2:2009
7.4.1.4 Acceptance criteria
Regarding damage load, the test is passed if no permanent deformation, which can affect the
proper function of the fitting, occurs at or below the specified mechanical minimum damage
load.
7.4.2 Slip test at ambient temperature for suspension clamps
7.4.2.1 Principle
This test shall be carried out at ambient temperature to ensure that if high loads are applied to
the covered conductor the suspension clamp will not allow the conductor to slip through the
clamp below specified load.
7.4.2.2 Test arrangement
The covered conductor used in the test shall be the one for which the clamp is intended. The
test shall be carried out on two samples using one of the three arrangements shown in
Figure 2 depending on design of the test sample as follows (see Figures 2a, 2b and 2c).

Figure 2a
Figure 2b
Figure 2c
Key
1 Static counter load, (G)
2 Applied load, (T)
Figure 2 - Test arrangement of slip test at ambient temperature

7.4.2.3 Procedure
a) Assemble the covered conductor section between the extremities of a tension machine
and subject it to a load T (15 % of the MBL). If the maximum bending load of the insulator
or insulator pin is less than the values T, this bending load value shall be applied.
b) Assemble the clamp on the covered conductor whilst it is under the load T, and tighten the
nuts or bolts with the torque specified by the supplier, if any.
c) Reduce the load T applied to the conductor to zero, and detach the conductor from one
end of the tension machine.
d) Attach the clamp to the free extremity of the tension machine.
e) Apply a load to 20 % of the specified minimum slip load (SMSL), to whole unit, with a
displacement transducer fitted in such a way that the movement of the conductor relative
to the fitting can be detected. In the absence of a transducer, a mark shall be made on the
conductor to detect the above mentioned movement.
f) Gradually increase the load until it reaches minimum slip load. This load shall be
maintained for 60 s.
g) Gradually increase the load until slippage of the conductor inside the clamps occurs.
h) For helical fittings (side ties) and other accessories a constant counter load G can be
applied if needed to ensure the proper function of the fitting. This force G shall be agreed
between customer and supplier. If counter load is used, the minimum slip load is the
difference of applied load T and counter load G.
7.4.2.4 Acceptance criteria
No slippage greater than 5 mm shall occur at or below the specified minimum slip load. The
fitting shall still be securely attached to the insulator despite any deformation that may take
place.
The fitting shall be removed and the covering of the conductor examined. No tearing of the
covering should have occurred.
7.4.3 Slip test at low temperature for suspension clamps
7.4.3.1 Principle
The suspension clamp shall be subjected to a steady load G and the part of the conductor
close to the clamp is held at low temperature. The test shall be carried out in order to ensure
that the conductor does not slip through the clamp and the clamp and the conductor remain
undamaged.
This test shall also verify that all plastic parts of fittings are able to withstand the stress during
assembling and operation at low temperature.
7.4.3.2 Test arrangement
The covered conductor used in the test shall be the one for which the clamp is intended. The
test shall be carried out as follows (see Figure 3).

– 17 – EN 50397-2:2009
Figure 3a
Figure 3b
Key
1 Low temperature zone
2 Marking
3 Static counter load (G)
4 Applied load (T)
Figure 3 - Slip test arrangement at low temperature

7.4.3.3 Procedure
a) The suspension clamp and a 300 mm section of the conductor shall be cooled to
(-10 ± 3) °C for 24 h before assembling at this temperature.
b) The temperature shall be maintained at (-10 ± 3) °C.
c) Then the test shall be carried out according to 7.4.2.3, items a) to h).
NOTE 1 Assembly and slip test may be done in different chambers.
NOTE 2 For application in areas of very low temperature, the use of -10 °C may be inadequate. In such cases,
upon agreement between manufacturer and customer, the product may be tested using a lower temperature. The
chosen temperature shall be recorded in the test report.
7.4.3.4 Acceptance criteria
No slippage greater than 5 mm shall occur at or below the specified minimum slip load; at the
end of the test the fitting shall still be securely attached to the insulator despite any
deformation that may take place.
The fitting shall be removed and the covering of the conductor examined. No tearing of the
covering should have occurred.
For non metallic ties, special test requirements like unbalanced shock load may be done but
they shall be agreed between customer and supplier.

7.4.4 Slip test for suspension clamps at high temperature (optional)
This is a heat cycle test done with the maximum operating temperature of the conductor (see
EN 50397-1, Table 1).
7.4.4.1 Principle
The suspension clamp shall be subjected to mechanical loads at high temperature to ensure
that they are capable of sustaining loads likely to be encountered in service without being
damaged or damaging the conductor.
The specified minimum slippage load shall be agreed between purchaser and supplier.
7.4.4.2 Test arrangement
Two suspension clamps shall be tested.
The covered conductor used in the test shall be the one for which the clamp is intended. The
test shall be carried out as follows.
a) The clamp shall be installed in a test rig as shown in Figure 2.
b) A constant mechanical load shall be maintained on the clamps throughout the test. This
load shall be agreed between purchaser and supplier.
c) Tails approximately 500 mm long shall remain outside the two clamps for connection to a
current source.
7.4.4.3 Procedure
a) This load shall be stabilised at ± 10 %, and shall be maintained for a period of at least 6 h.
b) Temperature variation shall be achieved by passing current through the conductors.
c) The test assembly shall undergo 100 heat cycles at a rate of max four cycles per day.
d) The load shall be maintained for the duration of the test.
e) The conditions for each temperature cycle shall be:
- an initial temperature at ambient;
- the conductor temperature gradually increased to the maximum normal operating
temperature of the conductor ± 5 K, in less than 2 h;
- this high temperature maintained for 4 h;
- the conductor and the tension clamp allowed to cool naturally to ambient temperature
before the next cycle begins;
- the temperature shall be measured underneath the covering of the conductor with a
thermocouple. This thermocouple shall be positioned by sliding it under the strands of
the outer layer of the conductor core and the covering.
7.4.4.4 Acceptance criteria
No damage shall occur which could affect the correct function of the suspension clamp or the
conductor.
No damage shall occur on the covering.

– 19 – EN 50397-2:2009
The slippage, if any, of the covering shall be less than 20 mm.

7.4.5 Lift load and side load test for suspension clamp at ambient temperature
7.4.5.1 Principle
This test shall be carried out to ensure that the suspension clamp manage to hold the
conductor in lift and side forces according to Table 1 without destroying the covering or
slipping of the insulator.
7.4.5.2 Test arrangement
The covered conductor used in the test shall be the one for which the clamp is intended. The
test shall be carried out on two samples, as follows (see Figure 4a or 4b).

Table 1 - Specified minimum loads
Cross section S Specified minimum side load R2
mm² N
25 ≤ S ≤ 35 1 400
35 < S ≤ 70 3 300
70 < S ≤ 120 3 900
120 < S ≤ 185 4 900
185 < S 5 500
Figure 4a - Lift load test
Figure 4b - Side load test
Key
1 Test load (T)
2 Lift load force (R1)
3 Side load force according to Table 1 (R2)
α Lift angle
β Side angle
Figure 4 - Lift and side load test
7.4.5.3 Procedure
a) For lift load test: The covered conductor is assembled between the extremities of a tensile
machine. Then a tensile load is applied in order that the lift load R1 reaches 2 000 N. The
angle α shall be less than 15°.
b) For side load test: The covered conductor is assembled between the extremities of a
tensile machine. Then a tensile load is applied in order that the side load R2 reaches the
minimum value given in Table 1. The angle β shall be less than 15°.
c) Assemble the clamp on the covered conductor whilst it is under the tensile load, and
tighten the nuts or bolts with the torque specified by the supplier, if any.
d) Gradually increase the load until it reaches specified minimum lift or side load. This load
shall be maintained for 60 s.
– 21 – EN 50397-2:2009
7.4.5.4 Acceptance criteria
No damage shall occur at or below the specified minimum lift or side load. The fitting shall still
be securely attached to the insulator despite any deformation that may take place.
The fitting shall be removed and the covering of the conductor examined. No tearing of the
covering should have occurred.
7.4.6 Thermal test for suspension clamp
7.4.6.1 Principle
The suspension clamp shall be subjected to mechanical loads at high temperature to ensure
that they are capable of sustaining loads likely to be encountered in service without being
damaged or damaging the conductor.
7.4.6.2 Test arrangement
One suspension clamp shall be tested.
The covered conductor used in the test shall be the one for which the fitting is intended. The
test shall be carried out as follows:
a) the suspension clamp shall be installed in a test rig as shown in Figure 4b using the
maximum angle for which the clamp is designed;
b) a constant mechanical load of 15 % of SMFL shall be maintained on the fitting throughout
the test.
7.4.6.3 Procedure
a) This load shall be stabilised at the specified value with a tolerance of ± 10 % and shall be
maintained for a period of at least 6 h.
b) Temperature variation shall be achieved by passing current through the conductors.
c) The test assembly shall undergo 100 heat cycles at a rate of max. 4 cycles per day.
d) The load shall be maintained for the duration of the test.
e) The conditions for each temperature cycle shall be:
- an initial temperature at ambient;
- the conductor temperature gradually increased to the maximum normal operating
temperature of the conductor ± 5 K, in less than 2 h;
- this high temperature maintained for 4 h;
- the assembly allowed cooling naturally to ambient temperature before the next cycle
begins.
7.4.6.4 Acceptance criteria
No damage shall occur which could affect the correct function of the fitting.
No damage shall occur which could affect the correct function of the covering.

7.4.7 Tensile test for tension clamps at ambient temperature
7.4.7.1 Principle
Two tension clamps shall be subjected to high mechanical loads at ambient temperature to
ensure that they are capable of sustaining loads likely to be encountered in service without
being damaged or damaging the conductor.
7.4.7.2 Test arrangement
Two tension clamps shall be assembled on to the covered conductor upon the covering in
accordance with the manufacturing instructions and fitted into a tensile test machine as shown
in Figure 5: the length of the tails on the unloaded side of the clamp shall be at minimum of
500 mm.
The distance between the two clamps shall be at minimum of 100 x d. d is the diameter of the
covered conductor including covering.
The test shall be carried out at ambient temperature.

Key
1 Min.100 x d
2 Length of the tail 500 mm
Figure 5 - Tensile test arrangement
7.4.7.3 Procedure
The load shall be increased to 20 % of the SMFL. Then, the conductor shall be marked where
it exits from the clamps.
The load shall be gradually increased until it reaches 60 % of the SMFL of the assembly. The
load shall be maintained to this value for a time of 60 s.
Without any subsequent adjustment of the fitting, the load shall be steadily increased in not
less than 30 s until the SMFL is reached. Such load shall be kept constant for 60 s at least.
Without any subsequent adjustments of the fitting, the load shall be steadily increased until
failure occurs. The failure load shall be recorded.
7.4.7.4 Acceptance criteria
The test is passed if the movement of the conductor relative to the clamp is less than 3 mm
and no failure of the clamp or covered conductor occurs below the SMFL, where
SMFL= 0,80 x MBL.
NOTE For this test the SMFL refers to the grip of the clamp and the friction between covering of the conductor
and the metallic surface of the conductor.

– 23 – EN 50397-2:2009
7.4.8 Tensile test for tension clamps at low temperature
7.4.8.1 Principle
The tension clamp shall be subjected to a steady load whilst at least one tension clamp and
the part of a cable close to the clamp are held at low temperature. The test shall be carried
out in order to ensure that the covered conductor does not slip through the clamp and that the
clamp remains undamaged.
7.4.8.2 Test arrangement
Two tension clamps shall be assembled on to the covered conductor upon the covering in
accordance with the manufacturing instructions and fitted into a tensile testing machine as
shown in Figure 5. The fitting shall be installed in a cold temperature zone as shown in
Figure 6: the length of the tails on the unloaded side of the clamp shall be at minimum of
500 mm.
NOTE Assembly and tensile test may be done in different chambers.

Key
1 300 mm
2 Length of the tail 500 mm
3 Low temperature zone
Figure 6 - Arrangement for the low temperature zone
7.4.8.3 Procedure
The distance between the two clamps shall be at minimum of 100 x d, where d is the diameter
of the covered conductor including covering.
The test shall be carried out with a static load of 0,7 x MBL.
At least one tension clamp and a 300 mm section of the conductor shall be cooled to
(-10 ± 3) °C for 1 h during which time a tensile load is maintained at ± 10 %. See Figure 5 and
Figure 6.
NOTE For application in areas of very low temperature, the use of -10 °C may be inadequate. In such cases,
upon agreement between manufacturer and customer, the product may be tested using a lower temperature. The
chosen temperature shall be recorded in the test report.
Before starting the 24 h period the conductor shall be marked at the point where it exits the
tension clamp. These marks shall be used for reference purposes to measure slippage.
Marking shall be applied of a load to 20 % of the specified minimum slip load.
After assembling of the covered conductor section between the extremities of a tension
machine, the conductor shall be subjected to a load, which is agreed between purchaser and
supplier.
To assemble the clamp on the covered conductor, the nuts or bolts shall be tightened with the
torque specified by the supplier.
The tension clamp shall be maintained at the specified minimum slip load agreed between the
purchaser and supplier for 24 h at (-10 ± 3) °C.
After 24 h a gradual increase of the load until slippage of the conductor inside the tension
clamp occurs.
7.4.8.4 Acceptance criteria
No slippage more than 3 mm shall occur at or below the specified minimum slip load. No
dama
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