Standard Specification for Carbon Steel and Low-Alloy Steel Pressure-Vessel-Component Forgings with Mandatory Toughness Requirements

ABSTRACT
This specification covers heat-treated carbon steel and alloy steel forgings with mandatory toughness requirements. These forgings include tube sheets, covers, channel barrels, integral forged channels, rings, nozzles, flanges, and similar parts. The maximum thickness of forgings produced to this specification is limited only by the capacity of the selected grade to respond to any heat treatment specified and to meet the specified mechanical tests, including impact tests at the specified temperature. Heat treatment shall consist of one of the following treatment options: normalize and temper; double normalize, wherein the second austenitizing temperature is at the same or lower temperature than the first, followed by tempering; quench and temper, with the option of adding a preliminary normalize before austenitizing for quenching in a suitable liquid medium. The forgings shall be subjected to tension and Charpy V-notch impact tests.
SCOPE
1.1 This specification2 covers heat-treated carbon steel and alloy steel forgings with mandatory toughness requirements. These forgings are intended for pressure vessels, feedwater heaters, and similar uses.  
1.2 These forgings include tube sheets, covers, channel barrels, integral forged channels, rings, nozzles, flanges, and similar parts.  
1.3 All grades are considered weldable under proper conditions.  
1.4 The maximum thickness of forgings produced to this specification is limited only by the capacity of the selected grade to respond to any heat treatment specified and to meet the specified mechanical tests, including impact tests at the specified temperature.  
1.5 Material supplied to this specification shall conform to the requirements of Specification A788/A788M, which outlines additional ordering information, manufacturing requirements, testing and retesting methods and procedures, marking, certification, product analysis variations, and additional supplementary requirements.  
1.6 If the requirements of this specification are in conflict with the requirements of Specification A788/A788M, the requirements of this specification shall prevail.  
1.7 The values stated in either inch-pound units or SI [metric] units are to be regarded separately as standard; within the text and tables, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined.  
1.8 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.  
1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Aug-2022

Relations

Effective Date
01-Mar-2024
Effective Date
01-Nov-2023
Effective Date
01-Nov-2023
Effective Date
01-Jul-2019
Effective Date
01-May-2019
Effective Date
01-Nov-2018
Effective Date
01-Sep-2018
Effective Date
01-Mar-2018
Effective Date
15-Nov-2017
Effective Date
01-Nov-2017
Effective Date
01-May-2017
Effective Date
01-Jan-2017
Effective Date
01-Dec-2016
Effective Date
01-Nov-2015
Effective Date
01-May-2015

Overview

ASTM A765/A765M-07(2022) is a standard specification developed by ASTM International for carbon steel and low-alloy steel pressure-vessel-component forgings with mandatory toughness requirements. This standard addresses the production, testing, and certification of steel parts subjected to high-pressure environments such as pressure vessels and feedwater heaters. Its primary focus is on ensuring that these forged components meet necessary mechanical and impact toughness standards, providing reliability and safety in critical applications.

Key Topics

  • Material Scope and Types:
    Covers heat-treated carbon and low-alloy steel forgings including tube sheets, covers, channel barrels, integral forged channels, rings, nozzles, and flanges.

  • Mechanical and Toughness Requirements:
    Forgings produced to this specification must pass both tension (tensile strength, yield strength, elongation, reduction of area) and mandatory Charpy V-notch impact tests at specified temperatures, supporting reliable performance in demanding service environments.

  • Heat Treatment:
    Allows for several heat treatment options:

    • Normalize and temper
    • Double normalize and temper
    • Quench and temper (optionally preceded by normalization)
    • Intercritical heat treatment per ASTM A788/A788M
  • Testing Procedures:
    Specifies test locations, orientations, and number of tests required based on forging size and class. Impact test temperatures and locations are to be clearly marked, and supplementary tests are available as needed.

  • Weldability and Marking:
    All grades are considered weldable under proper conditions. Forgings must be distinctly marked, especially if tested at temperatures differing from table values.

  • Units of Measure:
    Values are provided in both inch-pound and SI units, but values from the two systems should not be combined.

Applications

  • Pressure Vessels:
    Used for critical components in pressure vessels where both mechanical strength and impact toughness are essential to withstand extreme pressures and temperatures.

  • Feedwater Heaters:
    Ensures reliability in boiler feedwater heaters where variations in temperature and pressure demand robust steel forgings.

  • General High-Pressure Systems:
    Suitable for parts subjected to cyclic or impact loads in petrochemical, power generation, and industrial processing industries.

  • Welded Constructions:
    Applicable where forging components will be welded, as all specified grades are weldable under appropriate conditions.

  • Supplementary Requirements:
    Optional requirements can be specified by the purchaser, such as product analysis, grain size testing, impact transition curve plotting, magnetic particle and liquid penetrant examination, ultrasonic examination, and simulated post-weld heat treatments to address project-specific demands.

Related Standards

  • ASTM A788/A788M – Specification for Steel Forgings, General Requirements
    Provides complementary requirements and guidance on ordering information, manufacturing, and inspection.

  • ASME Boiler and Pressure Vessel Code –
    For pressure vessel code applications, the corresponding ASME SA-765/SA-765M applies.

  • ASTM A370 – Test Methods and Definitions for Mechanical Testing of Steel Products
    Detailing mechanical test methods referenced in this specification.

  • ASTM A275/A275M – Practice for Magnetic Particle Examination of Steel Forgings

  • ASTM A388/A388M – Practice for Ultrasonic Examination of Steel Forgings

  • ASTM E112 – Test Methods for Determining Average Grain Size

  • ASTM E165/E165M – Practice for Liquid Penetrant Testing for General Industry

Practical Value

The ASTM A765/A765M-07(2022) standard ensures that carbon steel and low-alloy steel forgings used in pressure-driven applications meet strict mechanical and toughness requirements, reducing the risk of failures in critical infrastructure. Through comprehensive procedural and testing protocols, it underpins safety, consistency, and international compatibility for manufacturers, engineers, and fabricators in the steel forging and pressure vessel industries.

Keywords:
carbon steel forgings, low-alloy steel forgings, pressure vessel, ASTM A765, mechanical property testing, toughness requirements, impact testing, weldable forgings, heat treatment, industrial standards.

Buy Documents

Technical specification

ASTM A765/A765M-07(2022) - Standard Specification for Carbon Steel and Low-Alloy Steel Pressure-Vessel-Component Forgings with Mandatory Toughness Requirements

English language (5 pages)
sale 15% off
sale 15% off

Get Certified

Connect with accredited certification bodies for this standard

Element Materials Technology

Materials testing and product certification.

UKAS United Kingdom Verified

Inštitut za kovinske materiale in tehnologije

Institute of Metals and Technology. Materials testing, metallurgical analysis, NDT.

SA Slovenia Verified

Sponsored listings

Frequently Asked Questions

ASTM A765/A765M-07(2022) is a technical specification published by ASTM International. Its full title is "Standard Specification for Carbon Steel and Low-Alloy Steel Pressure-Vessel-Component Forgings with Mandatory Toughness Requirements". This standard covers: ABSTRACT This specification covers heat-treated carbon steel and alloy steel forgings with mandatory toughness requirements. These forgings include tube sheets, covers, channel barrels, integral forged channels, rings, nozzles, flanges, and similar parts. The maximum thickness of forgings produced to this specification is limited only by the capacity of the selected grade to respond to any heat treatment specified and to meet the specified mechanical tests, including impact tests at the specified temperature. Heat treatment shall consist of one of the following treatment options: normalize and temper; double normalize, wherein the second austenitizing temperature is at the same or lower temperature than the first, followed by tempering; quench and temper, with the option of adding a preliminary normalize before austenitizing for quenching in a suitable liquid medium. The forgings shall be subjected to tension and Charpy V-notch impact tests. SCOPE 1.1 This specification2 covers heat-treated carbon steel and alloy steel forgings with mandatory toughness requirements. These forgings are intended for pressure vessels, feedwater heaters, and similar uses. 1.2 These forgings include tube sheets, covers, channel barrels, integral forged channels, rings, nozzles, flanges, and similar parts. 1.3 All grades are considered weldable under proper conditions. 1.4 The maximum thickness of forgings produced to this specification is limited only by the capacity of the selected grade to respond to any heat treatment specified and to meet the specified mechanical tests, including impact tests at the specified temperature. 1.5 Material supplied to this specification shall conform to the requirements of Specification A788/A788M, which outlines additional ordering information, manufacturing requirements, testing and retesting methods and procedures, marking, certification, product analysis variations, and additional supplementary requirements. 1.6 If the requirements of this specification are in conflict with the requirements of Specification A788/A788M, the requirements of this specification shall prevail. 1.7 The values stated in either inch-pound units or SI [metric] units are to be regarded separately as standard; within the text and tables, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined. 1.8 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units. 1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification covers heat-treated carbon steel and alloy steel forgings with mandatory toughness requirements. These forgings include tube sheets, covers, channel barrels, integral forged channels, rings, nozzles, flanges, and similar parts. The maximum thickness of forgings produced to this specification is limited only by the capacity of the selected grade to respond to any heat treatment specified and to meet the specified mechanical tests, including impact tests at the specified temperature. Heat treatment shall consist of one of the following treatment options: normalize and temper; double normalize, wherein the second austenitizing temperature is at the same or lower temperature than the first, followed by tempering; quench and temper, with the option of adding a preliminary normalize before austenitizing for quenching in a suitable liquid medium. The forgings shall be subjected to tension and Charpy V-notch impact tests. SCOPE 1.1 This specification2 covers heat-treated carbon steel and alloy steel forgings with mandatory toughness requirements. These forgings are intended for pressure vessels, feedwater heaters, and similar uses. 1.2 These forgings include tube sheets, covers, channel barrels, integral forged channels, rings, nozzles, flanges, and similar parts. 1.3 All grades are considered weldable under proper conditions. 1.4 The maximum thickness of forgings produced to this specification is limited only by the capacity of the selected grade to respond to any heat treatment specified and to meet the specified mechanical tests, including impact tests at the specified temperature. 1.5 Material supplied to this specification shall conform to the requirements of Specification A788/A788M, which outlines additional ordering information, manufacturing requirements, testing and retesting methods and procedures, marking, certification, product analysis variations, and additional supplementary requirements. 1.6 If the requirements of this specification are in conflict with the requirements of Specification A788/A788M, the requirements of this specification shall prevail. 1.7 The values stated in either inch-pound units or SI [metric] units are to be regarded separately as standard; within the text and tables, the SI units are shown in brackets. The values stated in each system are not necessarily exact equivalents; therefore, to ensure conformance with the standard, each system shall be used independently of the other, and values from the two systems shall not be combined. 1.8 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units. 1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM A765/A765M-07(2022) is classified under the following ICS (International Classification for Standards) categories: 77.140.30 - Steels for pressure purposes. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM A765/A765M-07(2022) has the following relationships with other standards: It is inter standard links to ASTM A370-24, ASTM A388/A388M-23, ASTM A275/A275M-23, ASTM A370-19, ASTM A788/A788M-19, ASTM A788/A788M-18b, ASTM A788/A788M-18a, ASTM A788/A788M-18, ASTM A370-17a, ASTM A788/A788M-17a, ASTM A788/A788M-17, ASTM A370-17, ASTM A788/A788M-16a, ASTM A370-15, ASTM A788/A788M-15. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM A765/A765M-07(2022) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:A765/A765M −07 (Reapproved 2022)
Standard Specification for
Carbon Steel and Low-Alloy Steel Pressure-Vessel-
Component Forgings with Mandatory Toughness
Requirements
This standard is issued under the fixed designationA765/A765M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 1.8 Unless the order specifies the applicable “M” specifica-
2 tion designation, the material shall be furnished to the inch-
1.1 This specification covers heat-treated carbon steel and
pound units.
alloy steel forgings with mandatory toughness requirements.
1.9 This international standard was developed in accor-
These forgings are intended for pressure vessels, feedwater
dance with internationally recognized principles on standard-
heaters, and similar uses.
ization established in the Decision on Principles for the
1.2 These forgings include tube sheets, covers, channel
Development of International Standards, Guides and Recom-
barrels, integral forged channels, rings, nozzles, flanges, and
mendations issued by the World Trade Organization Technical
similar parts.
Barriers to Trade (TBT) Committee.
1.3 All grades are considered weldable under proper condi-
tions.
2. Referenced Documents
1.4 The maximum thickness of forgings produced to this
2.1 ASTM Standards:
specification is limited only by the capacity of the selected
A275/A275MPracticeforMagneticParticleExaminationof
gradetorespondtoanyheattreatmentspecifiedandtomeetthe
Steel Forgings
specified mechanical tests, including impact tests at the speci-
A370Test Methods and Definitions for Mechanical Testing
fied temperature.
of Steel Products
A388/A388MPractice for Ultrasonic Examination of Steel
1.5 Material supplied to this specification shall conform to
Forgings
the requirements of Specification A788/A788M, which out-
A788/A788MSpecification for Steel Forgings, General Re-
lines additional ordering information, manufacturing
quirements
requirements, testing and retesting methods and procedures,
E112Test Methods for Determining Average Grain Size
marking, certification, product analysis variations, and addi-
E165/E165MPractice for Liquid Penetrant Testing for Gen-
tional supplementary requirements.
eral Industry
1.6 If the requirements of this specification are in conflict
2.2 ASME Standard:
with the requirements of Specification A788/A788M, the
ASMEBoiler and Pressure Vessel Code
requirements of this specification shall prevail.
1.7 The values stated in either inch-pound units or SI
3. Ordering Information
[metric] units are to be regarded separately as standard; within
3.1 In addition to the ordering information requirements of
the text and tables, the SI units are shown in brackets. The
Specification A788/A788M, a detailed sketch or written de-
values stated in each system are not necessarily exact equiva-
scription of the forging and the method of selecting the test
lents; therefore, to ensure conformance with the standard, each
location (see 6.2) should be supplied to the producer, when
system shall be used independently of the other, and values
appropriate areas of significant in-service loading of the
from the two systems shall not be combined.
forging need to be designated.
This specification is under the jurisdiction ofASTM Committee A01 on Steel,
Stainless Steel and RelatedAlloys and is the direct responsibility of Subcommittee For referenced ASTM standards, visit the ASTM website, www.astm.org, or
A01.06 on Steel Forgings and Billets. contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Current edition approved Sept. 1, 2022. Published September 2022. Originally Standards volume information, refer to the standard’s Document Summary page on
approved in 1979. Last previous edition approved in 2017 as A765/ the ASTM website.
A765M–07(2017). DOI: 10.1520/A0765_A0765M-07R22. Available from American Society of Mechanical Engineers (ASME), ASME
For ASME Boiler and Pressure Vessel Code applications, see related Specifi- International Headquarters, Two Park Ave., New York, NY 10016-5990, http://
cation SA–765/SA–765M in Section II of that code. www.asme.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A765/A765M−07 (2022)
TABLE 1 Chemical Requirements
6. Mechanical Requirements
Composition, %
6.1 General Requirements—The forgings shall conform to
Grade I Grade II Grade III Grade IV Grade V
thetensiontestrequirementsofTable2.Theforgingsshallalso
Carbon, max 0.30 0.30 0.20 0.20 0.30
conformtotheimpacttestrequirementsofTable3.Thelargest
Manganese 0.60 to 0.60 to 0.90 max 1.00–1.60 0.60–1.35
obtainable round tension test specimen as specified in Test
1.35 1.35
Phosphorus, 0.020 0.020 0.020 0.020 0.020
Methods and Definitions A370 shall be used. Impact speci-
max
mens shall be CharpyV-notch,TypeA, as inTest Methods and
Sulfur, max 0.020 0.020 0.020 0.020 0.020
DefinitionsA370.Theusageofsubsizeimpactspecimensmust
Silicon 0.15 to 0.15 to 0.15 to 0.15–0.50 0.15–0.35
0.35 0.35 0.35
have prior purchaser approval.
A
Nickel, max 0.50 0.50 3.3 to 3.8 0.50 max 1.0–2.0
6.1.1 When agreed upon between the purchaser and the
Vanadium, max 0.05 0.05 0.05 0.06 0.03
Aluminum, max 0.05 0.05 0.05 0.05 0.05 producer and specified on the order, impact tests may be made
A
Chromium, 0.40 0.40 0.20 0.40 0.30
attemperaturesdifferentfromthoseshowninTable3provided
max
A
the test temperature is at least as low as the intended service
Molybdenum, 0.10 0.10 0.06 0.10 0.12
max
temperatures and the provided impact energy requirements of
Copper, max 0.35 0.35 0.35 0.35 0.35
Table 3 are met. Such forgings shall be suitably marked in
A
Intentional additions of Cr, Mo, and Ni up to the specified maximum are permitted
accordance with 9.1 to identify the test temperature.
to be made to Grades I, II, and IV by the manufacturer.
6.2 Test Location—Test coupons shall be taken so that the
longitudinal axis and mid-length of tension and impact test
specimens shall be positioned in accordance with one of the
3.2 Therequiredimpacttesttemperatureshouldbesupplied
following methods:
ifdifferentthanthetemperaturelistedinTable3,otherwisethe
6.2.1 Method 1—Forgings with 2 in. [50 mm] maximum
impacttestshallbeconductedatthetemperaturelistedinTable
thickness. The specimens shall have their longitudinal axis at
3 for the chosen Grade.
the midthickness or the center of the cross section and with the
3.3 IfahubbedtubesheetistobesuppliedforASMEBoiler
midlength of the specimen at least 2 in. [50 mm] from any
and Pressure Code Application Supplementary Requirement second surface.
S12 of Specification A788/A788M shall be specified.
6.2.2 Method 2—Grade I and Grade II forgings with thick-
nesses greater than 2 in. up to 4 in. [50mm to 100 mm]
3.4 If steel is required to be vacuum degassed, Supplemen-
inclusive,orGradeIIIandIVforgingswiththicknessesgreater
tary Requirement S8 of Specification A788/A788M should be
than 2 in. up to 6 in. [50mm to 150 mm] inclusive. The
specified.
specimens shall have their longitudinal axis at least ⁄4 T of
maximumheat-treatedthicknessfromanysurfaceandwiththe
4. Heat Treatment for Mechanical Properties
midlength of the specimen at least one T from any second
4.1 Heat treatment shall consist of one of the following heat
surface.This is normally referred to as ⁄4 T by T when T is the
treatment options of the manufacturer’s choice.
maximumheat-treatedthickness.Athermalbuffermaybeused
4.1.1 Normalize and temper.
to adhere to the condition in 6.3. Unless otherwise agreed
4.1.2 Double normalize, wherein the second austenitizing
upon, the following limitation for heat-treated thickness shall
temperature is at the same or lower temperature than the first,
apply:
followed by tempering.
Grade in. [mm], min in. [mm], max
4.1.3 Quench and temper, with the option of adding a
I 2 [50] 4 [100]
preliminary normalize before austenitizing for quenching in a
II 2 [50] 4 [100]
suitableliquidmedium.Thetypeofcoolingmediumusedshall III 2 [50] 6 [150]
IV 2 [50] 6 [150]
be reported.
V 2 [50] 6 [150]
4.1.4 Use of an intercritical heat treatment cycle in accor-
(Classes 1 and 2)
dance with Specification A788/A788M in which cooling from
6.2.3 Method 3—For forgings thicker than described in
thefullandpartialaustenitizationstagesmaybedonebyliquid
Method 2 (6.2.2):
quenching or air cooling. The method of cooling and type of
6.2.3.1 Priortoheattreatmenttheforgingshallbemachined
quench medium, if used, shall be reported.
to a purchaser supplied or approved drawing that indicates the
4.1.5 The minimum tempering temperature shall be 1100ºF
locations of significant in-service loading in the finished part.
[590ºC].
The mechanical test specimens shall be located as an integral
part of the forging such that the mid-point of the gauge length
5. Chemical Requirements
ofthetensiontestspecimenandtheareaunderthenotchofthe
5.1 Heat Analysis—The heat analysis obtained from sam-
impact specimens are located no closer than the dimension t
pling in accordance with Specification A788/A788M shall
fromoneheattreatedsurfaceand2tfromanyotherheattreated
comply with Table 1.
surface where t is the dimension from the area of significant
loadingtotheheattreatedsurface,or ⁄4in.[20mm]whichever
5.2 Product Analysis—The purchaser may use the product
analysis provision of Specification A788/A788M to obtain a is the greater.
product analysis from a forging representing each heat or 6.2.4 Method 4—This method shall be limited to forgings
multiple heat. with a rough machined weight of not more than 1000 lb
---------------------- Pag
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.

Loading comments...