ASTM B686/B686M-18
(Specification)Standard Specification for Aluminum Alloy Castings, High-Strength
Standard Specification for Aluminum Alloy Castings, High-Strength
ABSTRACT
This specification covers aluminum-alloy high-strength castings in the following designations: A12010, A03540, A33550, A13560, and A13570. Castings covered by this specification are intended for use in airframe, missile, and other critical applications where high strength, ductility, and sound castings are required. Castings shall be classified by inspection classes: Class 1, Class 2, Class 3, and Class 4 and shall be specified as Grade A, Grade B, Grade C, or Grade D based on radiographic quality. Requirements for the casting process, chemical composition analysis, preproduction sample, radiographic soundness and mechanical property control (including foundry control and acceptance procedure), heat treatment, tensile testing, and dimensions are detailed. The castings shall conform to the chemical composition prescribed for silicon, iron, copper, manganese, magnesium, zinc, titanium, and aluminum, and to the specified mechanical properties such as tensile strength, yield strength and elongation.
SCOPE
1.1 This specification covers aluminum-alloy high-strength castings designated as shown in Table 1.
1.2 Castings covered by this specification are intended for use in airframe, missile, and other critical applications where high strength, ductility, and sound castings are required.
1.3 Alloy and temper designations are in accordance with ANSI H35.1/H35.1 (M).
1.4 Unless the order specifies the “M” specification designation, the material shall be furnished to the inch-pound units.
1.5 For acceptance criteria for inclusion of new aluminum and aluminum alloys and their properties in this specification, see Annex A1 and Annex A2.
1.6 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 14-May-2018
- Technical Committee
- B07 - Light Metals and Alloys
- Drafting Committee
- B07.01 - Aluminum Alloy Ingots and Castings
Relations
- Effective Date
- 01-Nov-2023
- Effective Date
- 01-Oct-2023
- Effective Date
- 15-May-2018
- Effective Date
- 01-May-2018
- Effective Date
- 01-Nov-2017
- Effective Date
- 01-Oct-2017
- Effective Date
- 01-Oct-2017
- Effective Date
- 15-Sep-2017
- Effective Date
- 01-Nov-2016
- Effective Date
- 01-Dec-2015
- Effective Date
- 01-Oct-2014
- Effective Date
- 01-Oct-2014
- Effective Date
- 15-May-2014
- Effective Date
- 15-May-2014
- Effective Date
- 01-Dec-2013
Overview
ASTM B686/B686M-18, Standard Specification for Aluminum Alloy Castings, High-Strength, establishes the requirements for high-strength aluminum alloy castings used in demanding applications. Developed by ASTM International, this specification covers aluminum alloys A12010, A03540, A33550, A13560, and A13570. These alloys are engineered to meet stringent demands for high strength, ductility, and soundness, ensuring reliability in critical fields such as aerospace and missile manufacturing.
Key Topics
- Scope and Application: Defines the use of high-strength aluminum alloy castings for critical components, especially in airframe, missile, and similar high-performance environments.
- Alloy Designations: Alloys and tempers are specified to international systems, following ANSI H35.1/H35.1 (M).
- Classification System: Castings are categorized by inspection classes (Class 1 to Class 4) based on application risk, and by radiographic grades (A–D) based on internal soundness.
- Chemical Composition: Strict limits for elements such as silicon, iron, copper, manganese, magnesium, zinc, titanium, and aluminum are prescribed to ensure consistent alloy properties.
- Mechanical Property Controls: Requirements for tensile strength, yield strength, and elongation are established for each alloy and classification.
- Inspection and Testing: Standards specify rigorous procedures including radiography (per ASTM E155), liquid penetrant testing, tensile testing (per ASTM B557/B557M), and dimensional verification.
- Production and Quality Assurance: Outlines preproduction sample approval, foundry control measures, marking, identification, and repair processes.
Applications
High-strength aluminum alloy castings specified by ASTM B686/B686M-18 are crucial in industries demanding lightweight, high-performance, and reliable metal components. Principal applications include:
- Aerospace: Used for airframe parts, control surfaces, engine mounts, and gearboxes where maximum strength-to-weight ratio is essential.
- Missile and Defense: Specified for missile bodies, control fins, and components where failure is not an option.
- Critical Engineering Applications: Includes high-performance automotive and machinery parts needing rigorous quality assurance and mechanical consistency.
These castings’ quality control procedures and traceability requirements make them well-suited for safety-critical environments.
Related Standards
Several standards are referenced to ensure comprehensive coverage for materials, testing, and inspection:
- ASTM B179: Specification for Aluminum Alloys in Ingot and Molten Forms for Castings.
- ASTM B557/B557M: Test Methods for Tension Testing Wrought and Cast Aluminum- and Magnesium-Alloy Products.
- ASTM B917/B917M: Practice for Heat Treatment of Aluminum-Alloy Castings from All Processes.
- ASTM E155, E94, E165, E2422: Reference radiographs and inspection methods for aluminum castings.
- ANSI H35.1/H35.1 (M): Alloy and temper designation system.
- AMS 2771: Heat Treatment of Aluminum Alloy Castings.
- ANSI Z1.4: Sampling Procedures and Tables for Inspection.
Practical Value
Manufacturers, suppliers, and purchasers using ASTM B686/B686M-18 benefit from:
- Consistent Product Quality: Defines comprehensive mechanical property and chemical composition requirements.
- Verifiable Inspection: Radiographic and mechanical property controls ensure integrity and safety.
- Traceability: Serialization and documentation requirements support product traceability through manufacturing and supply chains.
- Compliance with International Best Practices: Developed according to World Trade Organization (WTO) guidelines to facilitate global manufacturing and sourcing.
- Support for Critical Industries: Ensures the reliability and safety of components where failure may have serious consequences.
For any operation requiring high-strength aluminum castings, compliance with ASTM B686/B686M-18 assures optimal performance and dependable quality in mission-critical applications.
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Frequently Asked Questions
ASTM B686/B686M-18 is a technical specification published by ASTM International. Its full title is "Standard Specification for Aluminum Alloy Castings, High-Strength". This standard covers: ABSTRACT This specification covers aluminum-alloy high-strength castings in the following designations: A12010, A03540, A33550, A13560, and A13570. Castings covered by this specification are intended for use in airframe, missile, and other critical applications where high strength, ductility, and sound castings are required. Castings shall be classified by inspection classes: Class 1, Class 2, Class 3, and Class 4 and shall be specified as Grade A, Grade B, Grade C, or Grade D based on radiographic quality. Requirements for the casting process, chemical composition analysis, preproduction sample, radiographic soundness and mechanical property control (including foundry control and acceptance procedure), heat treatment, tensile testing, and dimensions are detailed. The castings shall conform to the chemical composition prescribed for silicon, iron, copper, manganese, magnesium, zinc, titanium, and aluminum, and to the specified mechanical properties such as tensile strength, yield strength and elongation. SCOPE 1.1 This specification covers aluminum-alloy high-strength castings designated as shown in Table 1. 1.2 Castings covered by this specification are intended for use in airframe, missile, and other critical applications where high strength, ductility, and sound castings are required. 1.3 Alloy and temper designations are in accordance with ANSI H35.1/H35.1 (M). 1.4 Unless the order specifies the “M” specification designation, the material shall be furnished to the inch-pound units. 1.5 For acceptance criteria for inclusion of new aluminum and aluminum alloys and their properties in this specification, see Annex A1 and Annex A2. 1.6 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ABSTRACT This specification covers aluminum-alloy high-strength castings in the following designations: A12010, A03540, A33550, A13560, and A13570. Castings covered by this specification are intended for use in airframe, missile, and other critical applications where high strength, ductility, and sound castings are required. Castings shall be classified by inspection classes: Class 1, Class 2, Class 3, and Class 4 and shall be specified as Grade A, Grade B, Grade C, or Grade D based on radiographic quality. Requirements for the casting process, chemical composition analysis, preproduction sample, radiographic soundness and mechanical property control (including foundry control and acceptance procedure), heat treatment, tensile testing, and dimensions are detailed. The castings shall conform to the chemical composition prescribed for silicon, iron, copper, manganese, magnesium, zinc, titanium, and aluminum, and to the specified mechanical properties such as tensile strength, yield strength and elongation. SCOPE 1.1 This specification covers aluminum-alloy high-strength castings designated as shown in Table 1. 1.2 Castings covered by this specification are intended for use in airframe, missile, and other critical applications where high strength, ductility, and sound castings are required. 1.3 Alloy and temper designations are in accordance with ANSI H35.1/H35.1 (M). 1.4 Unless the order specifies the “M” specification designation, the material shall be furnished to the inch-pound units. 1.5 For acceptance criteria for inclusion of new aluminum and aluminum alloys and their properties in this specification, see Annex A1 and Annex A2. 1.6 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM B686/B686M-18 is classified under the following ICS (International Classification for Standards) categories: 77.150.10 - Aluminium products. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM B686/B686M-18 has the following relationships with other standards: It is inter standard links to ASTM B660-23, ASTM D3951-18(2023), ASTM B179-18, ASTM D3951-18, ASTM B881-17, ASTM E1251-17a, ASTM B179-17, ASTM E1251-17, ASTM B985-12(2016), ASTM D3951-15, ASTM B275-14, ASTM B179-14, ASTM B557M-14, ASTM B557-14, ASTM B275-13. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM B686/B686M-18 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B686/B686M −18
Standard Specification for
Aluminum Alloy Castings, High-Strength
This standard is issued under the fixed designation B686/B686M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 2.2 ASTM Standards:
B179 Specification for Aluminum Alloys in Ingot and Mol-
1.1 This specification covers aluminum-alloy high-strength
ten Forms for Castings from All Casting Processes
castings designated as shown in Table 1.
B275 PracticeforCodificationofCertainZinc,TinandLead
1.2 Castings covered by this specification are intended for 3
Die Castings (Withdrawn 2020)
use in airframe, missile, and other critical applications where
B557 Test Methods for Tension Testing Wrought and Cast
high strength, ductility, and sound castings are required.
Aluminum- and Magnesium-Alloy Products
B557M Test Methods for Tension Testing Wrought and Cast
1.3 Alloy and temper designations are in accordance with
ANSI H35.1/H35.1 (M). Aluminum- and Magnesium-Alloy Products (Metric)
B660 Practices for Packaging/Packing of Aluminum and
1.4 Unless the order specifies the “M” specification
Magnesium Products
designation, the material shall be furnished to the inch-pound
B666/B666M Practice for Identification Marking of Alumi-
units.
num and Magnesium Products
1.5 For acceptance criteria for inclusion of new aluminum
B881 Terminology Relating toAluminum- and Magnesium-
and aluminum alloys and their properties in this specification,
Alloy Products
see Annex A1 and Annex A2.
B917/B917M Practice for Heat Treatment of Aluminum-
Alloy Castings From All Processes
1.6 Units—The values stated in either SI units or inch-
B985 Practice for SamplingAluminum Ingots, Billets, Cast-
pound units are to be regarded separately as standard. The
ings and Finished or Semi-Finished Wrought Aluminum
values stated in each system may not be exact equivalents;
Products for Compositional Analysis
therefore,eachsystemshallbeusedindependentlyoftheother.
D3951 Practice for Commercial Packaging
Combining values from the two systems may result in non-
E29 Practice for Using Significant Digits in Test Data to
conformance with the standard.
Determine Conformance with Specifications
1.7 This standard does not purport to address all of the
E34 Test Methods for Chemical Analysis of Aluminum and
safety concerns, if any, associated with its use. It is the
Aluminum-Base Alloys (Withdrawn 2017)
responsibility of the user of this standard to establish appro-
E94 Guide for Radiographic Examination Using Industrial
priate safety, health, and environmental practices and deter-
Radiographic Film
mine the applicability of regulatory limitations prior to use.
E155 Reference Radiographs for Inspection of Aluminum
1.8 This international standard was developed in accor-
and Magnesium Castings
dance with internationally recognized principles on standard-
E165 Practice for Liquid Penetrant Testing for General
ization established in the Decision on Principles for the
Industry
Development of International Standards, Guides and Recom-
E607 Test Method for Atomic Emission Spectrometric
mendations issued by the World Trade Organization Technical
Analysis Aluminum Alloys by the Point to Plane Tech-
Barriers to Trade (TBT) Committee.
nique Nitrogen Atmosphere (Withdrawn 2011)
2. Referenced Documents
E716 Practices for Sampling and Sample Preparation of
Aluminum and Aluminum Alloys for Determination of
2.1 The following documents of the issue in effect on the
Chemical Composition by Spark Atomic Emission Spec-
date of purchase form a part of this specification to the extent
trometry
referenced herein:
1 2
This specification is under the jurisdiction of ASTM Committee B07 on Light For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Metals and Alloys and is the direct responsibility of Subcommittee B07.01 on contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Aluminum Alloy Ingots and Castings. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved May 15, 2018. Published June 2018. Originally the ASTM website.
approved in 1981. Last previous edition approved in 2014 as B686/B686M – 14. The last approved version of this historical standard is referenced on
DOI: 10.1520/B0686_B0686M-18. www.astm.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B686/B686M − 18
A,B,C,D
TABLE 1 Chemical Composition Limits
E
Others Al.
G
Desig. Si Fe Cu Mn Mg Cr Ni Zn Ti Ag Be Pb Zr FNs
F
Each Total Min.
A201.0 0.05 0.10 4.0–5.0 0.20–0.40 0.15–0.35 . . . . . . . . . 0.15–0.35 0.40–1.0 . . . . . . . . . . . . . . . 0.03 0.10 Rem.
354.0 8.6–9.4 0.20 1.6–2.0 0.10 0.40–0.6 . . . . . . 0.10 0.20 . . . . . . . . . . . . . . . . . . 0.05 0.15 Rem.
C355.0 4.5–5.5 0.20 1.0–1.5 0.10 0.40–0.6 . . . . . . 0.10 0.20 . . . . . . . . . . . . . . . . . . 0.05 0.15 Rem.
A356.0 6.5–7.5 0.20 0.20 0.10 0.25–0.45 . . . . . . 0.10 0.20 . . . . . . . . . . . . . . . . . . 0.05 0.15 Rem.
A357.0 6.5–7.5 0.20 0.20 0.10 0.40–0.7 . . . . . . 0.10 0.04–0.20 . . . 0.04–0.07 . . . . . . . . . . . . 0.05 0.15 Rem.
A
When single units are shown, they indicate the maximum amounts permitted.
B
Analysis shall be made for the elements for which limits are shown in this table.
C
The following applies to all specified limits in this table: For purposes of determining conformance to these limits, an observed value or a calculated value obtained from
analysis shall be rounded to the nearest unit in the last right-hand place of figures used in expressing the specified limit in accordance with the rounding-off method of
Practice E29.
D
In case of discrepancy between the values listed in Table 1 and those listed in the “Designations and Composition Limits for Aluminum Alloys in the Form of Castings
and Ingot (known as the ‘Pink Sheets’)”, the composition limits registered with the Aluminum Association and published in the “Pink Sheets” shall be considered the
controlling composition.
E
“Others” includes listed elements for which no specific limit is shown as well as unlisted metallic elements. The producer may analyze samples for trace elements not
specified in the specification. However, such analysis is not required and may not cover all metallic “Others” elements. Should any analysis by the producer or the purchaser
establish that an “Others” element exceeds the limit of “Each” or that the aggregate of several “Others” elements exceeds the limit of “Total,” the material shall be considered
nonconforming.
F
The sum of those “Others” metallic elements 0.010 % or more each, expressed to the second decimal before determining the sum.
G
For a cross reference of current and former alloy designations see the Aluminum Association’s “Designations and Composition Limits for Aluminum Alloys in the Form
of Castings and Ingot (known as the ‘Pink Sheets’)”.
E1251 Test Method for Analysis of Aluminum and Alumi- 4. Classification
num Alloys by Spark Atomic Emission Spectrometry
4.1 Castings shall be classified by inspection classes.
E2422 Digital Reference Images for Inspection of Alumi-
4.1.1 Classes (Inspection):
num Castings
4.1.1.1 Class 1—A class of casting, the single failure of
IEEE/ASTM SI 10 Standard for Use of the International
which would result in the loss of a missile, aircraft, or other
System of Units (SI): The Modern Metric System
vehicle.
2.3 AMS Standard:
4.1.1.2 Class 2—Class 1 castings not included in Class 1,
AMS 2771 Heat Treatment of Aluminum Alloy Castings
the single failure of which would cause significant danger to
2.4 ANSI Standards:
operating personnel or would result in a significant operational
H35.1/H35.1 (M)-2006 Alloy and Temper Designation Sys-
penalty. In the case of missiles, aircraft, and other vehicles, this
tems for Aluminum
includes loss of major components, loss of control, uninten-
Z1.4 Sampling Procedures and Tables for Inspection by
tional release of inability to release armament stores, or failure
Attributes
of weapon installation components.
2.5 Military Standard:
4.1.1.3 Class 3—Castings having a margin of safety of
MIL-STD-129 Marking for Shipment and Storage
200 % or less.
2.6 Federal Standard:
4.1.1.4 Class 4—Castings having a margin of safety of
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
greater than 200 %, or for which no stress analysis is required.
2.7 Aluminum Associations Standard
All target drone castings and aerospace ground support equip-
Designations and Chemical Composition Limits forAlumi-
ment fall in this category, except for such critical parts, the
num Alloys in the Form of Castings and Ingot (The Pink
failure of which would make the equipment unsatisfactory and
Sheets)
cause the vehicles which they are intended to support to be
2.8 Other Standards:
inoperable.
CEN EN 14242 Aluminum and Aluminum Alloys—
4.1.2 Grades (Radiographic Quality):
Chemical Analysis—Inductively Coupled Plasma Optical
NOTE 1—Caution should be exercised in specifying the grade of
Emission Spectral Analysis
maximum permissible radiographic discontinuity level to be met in the
casting. Radiographic quality has only a qualitative relationship to
3. Terminology
mechanical properties. In general, the highest property levels of an alloy
3.1 Definitions—Refer to Terminology B881 for definitions
will require the higher grades of radiographic quality. However, section
of product terms used in this specification. size and shape parameters may be able to tolerate certain discontinuities
without significant reduction in functional integrity. Too severe soundness
requirements may cause the part producibility to be impractical or
4 uneconomical.
Available from Society of Automotive Engineers (SAE), 400 Commonwealth
Dr., Warrendale, PA 15096-0001, http://www.sae.org.
4.1.2.1 Grade A—A grade in which there is no discernible
Available from Aluminum Association, Inc., 1400 Crystal Drive Suite 430
discontinuity visible on the radiograph of the specified area of
Arlington, VA 22202, http://www.aluminum.org.
Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,
the casting.
Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http://
4.1.2.2 Grade B—A premium grade of casting for critical
dodssp.daps.dla.mil.
applications or specified area of a casting with low margins of
Available from European Committee for Standardization (CEN), 36 Rue de
Stassart, B-1050, Brussels, Belgium, http://www.cenorm.be. safety.
B686/B686M − 18
4.1.2.3 Grade C—Ahigh-quality grade of casting or area of 5.2.1 Whether heat treatment is to be performed in accor-
a casting for general applications. dance with AMS 2771 (10.2),
4.1.2.4 Grade D—Agrade included for less important areas 5.2.2 Where the preproduction samples shall be sent, activ-
of a casting. ity responsible for testing, and instructions concerning submit-
tal of the test reports (14.2.1 and 14.2.2),
5. Ordering Information
5.2.3 Penetrant inspection standards (15.2),
5.2.4 Whether Practices B660 apply and, if so, the levels of
5.1 Orders for material under this specification shall include
preservation, packaging, and packing required (17.4),
the following information:
5.2.5 Whether marking in accordance with
5.1.1 This specification designation (which includes the
Fed. Std. No. 123, Practice D3951, or MIL-STD-129 applies
number, the year, and the revision letter, if applicable),
(17.4), and
NOTE 2—For inch-pound application, specify Specification B686 and
5.2.6 Whether certification is required (Section 18).
for metric application specify Specification B686M. Do not mix units.
5.1.2 Alloy number (Section 7.1 and Table 1), radiographic 6. Materials and Manufacture
grade (4.1.2 and Table 2), inspection class of castings (4.1.1
6.1 The responsibility of furnishing castings that can be laid
and Table 3 [Table 4]), and class of mechanical properties
out and machined to the finished dimensions within the
(Table 5 and [Table 6]),
permissible variations specified, as shown on the blueprints or
5.1.3 Tensile property requirements on the drawing or
drawings, shall rest with the producer, except where pattern
purchase order (9.1.5, 15.4, 15.5, Table 3 [Table 4], and Table
equipment is furnished by the purchaser and any dimensional
5 [Table 6]),
discrepancies can be clearly attributed to the pattern equipment
5.1.4 Identification of product information (Section 11),
as furnished.
5.1.5 Applicable drawings or part number, and
6.1.1 Unless otherwise specified, only aluminum alloy con-
5.1.6 The quantity in either pieces or [kilograms].
forming to the requirements of Specification B179 or produc-
5.2 Additionally, orders for material to this specification er’s foundry scrap (identified as being made from alloy
shall include the following information when required by the conforming to Specification B179) shall be used in the remelt-
purchaser: ing furnace from which molten metal is taken for pouring
TABLE 2 Discontinuity-Level Requirements for High-Strength Aluminum Castings—Maximum Permissible in Accordance with
(Film Reference Radiographs E155 or Digital Reference Radiographs E2422)
NOTE 1—When two or more types of discontinuities are present withina2by 2-in. [50 by 50-mm] area to an extent equal to or not significantly better
than the acceptance standards for respective discontinuities, the castings shall be rejected.
NOTE 2—When two or more types of discontinuities are present withina2by 2-in. [50 by 50-mm] area and the predominating discontinuity is not
significantly better than the acceptance standard, the casting shall be considered borderline.
NOTE 3—Borderline castings shall be reviewed for acceptance or rejection by competent engineering personnel from the manufacturer and purchaser.
NOTE 4—Gas holes, sand spots, and inclusions allowed by this table shall be cause for rejection when closer than twice their maximum dimension to
an edge or extremity of a casting.
NOTE 5—Castings with the following characteristics apply to Alloy A201.1 only:
1. Banding or striated segregation shall be acceptable to the extent that the mechanical properties in the affected section meet the requirements of
Table 3.
2. Healed hot tears or discrete segregation cracks, evidenced by linear irregular white lines, shall be rejected.
3. Spheroidal segregation, evidenced by white spheroids, shall be evaluated for size and concentration by using the standards for gas holes.
Grade A Grade B Grade C Grade D
Discontinuity Radiograph Section Thickness, in.
1 3 1 3 1 3 1 3
⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4
[6 mm] [19 mm] [6 mm] [19 mm] [6 mm] [19 mm] [6 mm] [19 mm]
Gas holes 1.1 none 1 1 2 2 5 5
Gas porosity (round) 1.21 none 1 1 3 3 7 7
Gas porosity (elongated) 1.22 none 1 1 3 4 5 5
A A A
Shrinkage cavity 2.1 none 1 2 3
Shrinkage porosity or sponge 2.2 none 1 1 2 2 4 3
Foreign material (less dense 3.11 none 1 1 2 2 4 4
material)
Foreign material (more dense 3.12 none 1 1 2 1 4 3
material)
Segregation . none none none none
Cracks . none none none none
Cold shuts . none none none none
Laps . none none none none
Surface irregularity . not to exceed drawing tolerance
Core shift . not to exceed drawing tolerance
A
Not available. Use ⁄4 in. [6 mm] for all section thicknesses.
B686/B686M − 18
A
TABLE 3 Mechanical Properties of Specimens Cut from
B
Designated Areas of Casting (Inch-Pound Units)
Yield
Tensile Elongation
Class Strength,
E
Desig. Strength, in 2 in. or
Number 0.2 % Offset,
min, ksi 4D,min,%
min, ksi
C
A201.0 1 60.0 50.0 3
D
2 60.0 50.0 5
354.0 1 647.0 36.0 3
D
2 50.0 42.0 2
C355.0 1 41.0 31.0 3
2 44.0 33.0 3
D
3 50.0 40.0 2
A356.0 1 38.0 28.0 5
2 40.0 30.0 3
D
3 45.0 34.0 3
A357.0 1 45.0 35.0 3
D
2 50.0 40.0 5
A
For purposes of determining conformance with this specification, each value for
tensile strength and yield strength shall be rounded to the nearest 0.1 ksi, and
each value for elongation shall be rounded to the nearest 0.5 %, both in
accordance with the rounding method of Practice E29.
B
For any casting process utilized, special mold, or sand mold permanent mold
with chills may be used. Properties in other areas may vary with mold process and
foundry techniques used but will be inspected under foundry control (0.1.2).
Special negotiated properties may be called for by the drawing note.
C
Alloy A201.0 is intended for use in the –T7 temper, which provides a high level
of resistance to stress-corrosion cracking when properly heat treated. In other
tempers, alloy A201.0 may exhibit susceptibility to stress-corrosion cracking.
Additionally, its tendency for hot shortness may make alloy A201.0 unsuitable in
some casting designs.
D
This class is obtainable in favorable casting configurations and must be
negotiated with the foundry for particular configuration desired. See Note 1 and
8.3.
E
ASTM alloy designations are in Practice B275.
directly into castings.Additions of small amounts of modifiers 8. Preproduction Sample
and grain refining elements or alloys are permitted.
8.1 In advance of production, unless otherwise specified in
6.1.2 Pure materials, recycled materials, and master alloys
the contract or order, two castings heat treated and straightened
may be used to make alloys conforming to this specification,
to drawing requirements shall be submitted as directed by the
provided chemical analysis can be taken and adjusted to
purchaser for examination and written approval. One casting
conform to Table 1 prior to pouring any castings.
shallbecompletelylaidoutbythefoundryandidentifiedasthe
“dimensional sample” for dimensional approval. The other
7. Chemical Composition and Sampling
casting shall be identified as the “foundry control sample” and
7.1 The product shall conform to the chemical composition
shall be for all other inspections and requirements as necessary
limits prescribed in Table 1. Conformance shall be determined
for approval.
by the producer by taking samples at the time castings are
8.2 The submitted castings shall be fully representative of
poured in accordance with Practices E716 and analyzed in
the foundry practice that will be used in production. If
accordance with Test Methods E34, E607,or E1251,or
temporary gating was used to develop suitable foundry
CEN EN 14242. If the producer has determined the composi-
practice, the submitted casting shall be made after the gating
tion of the material during casting, they shall not be required to
has been installed. If chills are required, their size and location
sample and analyze the finished product.
shall also be permanently identified and recorded. Pouring
7.1.1 A sample for determining of chemical composition
temperature of the submitted casting shall be recorded. All
shall be taken to represent the following:
details of manufacture and processing shall be recorded and
7.1.1.1 Not more than 2000 lb [1000 kg] of clean castings
documented by photographs, sketches, specifications, and
(gates and risers removed) or a single casting poured from one
manufacturing procedures.
furnace.
7.1.1.2 Castings poured continuously from one furnace for
8.3 The user of this specification is specifically cautioned to
not more than eight consecutive hours.
verify the capability of the foundry to competently produce
7.2 If it becomes necessary to analyze castings for confor- parts to the specification. On-site survey should be performed
mance to chemical composition limits, the method used to to verify the producers’ technical, manufacturing, and quality
sample castings for the determination of chemical composition control capabilities. Verification of properties of sample test
shall be in accordance with Practice B985. Analysis shall be parts is suggested. The ability to produce guaranteed property
performed in accordance with Practices E716, Test Methods castings requires technical knowledge, foundry technique, and
E34, E607,or E1251, or CEN EN 14242 (ICP method). vigorous controls uncommon to conventional foundries.
B686/B686M − 18
A
TABLE 4 Mechanical Properties of Specimens Cut from
B C
Designated Areas of Casting (SI Units) [Metric]
Yield
Tensile Elongation
Class Strength,
F
Desig. Strength, in 5D, min,
Number 0.2 % Offset,
min, MPa %
min, MPa
D
A201.0 1 415 345 3
E
2 415 345 5
354.0 1 325 250 3
E
2 345 290 2
C355.0 1 285 215 3
2 305 230 3
E
3 345 275 2
A356.0 1 260 195 5
2 275 205 3
E
3 310 235 3
A357.0 1 310 240 3
E
2 345 275 5
A
For purposes of determining conformance with this specification, each value for
tensile strength and yield strength shall be rounded to the nearest 1 MPa, and
each value for elongation shall be rounded to the nearest 0.5 %, both in
accordance with the rounding method of Practice E29.
B
For any casting process utilized, special mold or sand mold, or permanent mold,
with chills may be used. Properties in other areas may vary with mold process and
foundry techniques used but will be inspected under foundry control(8.3). Special
negotiated properties may be called for by the drawing note.
C
Guidelines for metric conversion from the Tempers forAluminum andAluminum
Alloys, Metric Edition (Tan Sheets) were used to convert the tensile and yield
values to SI units. Section 15.4 and 15.5.3 state that the “coupons must meet the
tensile property requirements specified,” therefore there has been no reduction in
elongation values during metric conversion.
D
Alloy A201.0 is intended for use in the –T7 temper, which provides a high level
of resistance to stress-corrosion cracking when properly heat treated. In other
tempers, alloy A201.0 may exhibit susceptibility to stress-corrosion cracking.
Additionally, its tendency for hot shortness may make alloy A201.0 unsuitable in
some casting designs.
E
This class is obtainable in favorable casting configurations and must be
negotiated with the foundry for particular configuration desired. See Note 1 and
8.3.
F
ASTM alloy designations are in Practice B275.
9. Radiographic Soundness and Mechanical Property 9.1.1.1 Acceptability is indicated in Table 2 by the indexed
Control number of the E155 radiograph which is acceptable for the
applicable grade. To be acceptable to the applicable grade, a
9.1 Prior to production, radiographic and mechanical prop-
castingmustbeacceptableforalldiscontinuitieslistedinTable
ertycontrolshallbeestablished.Castingsshallbeexaminedby
2. Nonconformance with the applicable standard for any single
radiographic methods for internal discontinuities. Sectioning
discontinuity shall make a casting nonacceptable.
and etching may be performed to determine the presence of
9.1.2 Acceptance Procedure—The radiographs shall be re-
internal discontinuities. Full-size casting or tension specimens
viewed to determine conformance to Table 2. Unless otherwise
machined from castings shall be tested for conformance to the
noted, mechanical property test coupons shall be located in
required mechanical properties.This control shall be continued
relationtotheradiographsandhigh-andlow-stressareasofthe
until the gating and other foundry practices have been estab-
casting. Mechanical properties tests shall be made to assure
lished to produce castings conforming to this specification.
conformance to this specification. Mechanical property test
9.1.1 Radiographic Requirements—After the foundry con-
coupons sectioned through areas of discrete allowable radio-
trol methods have been established as specified in 8.1, 8.2, and
graphic soundness discontinuities should be tested for infor-
8.3, castings shall be radiographically inspected as specified in
mation only and shall not be cause for rejection of the casting
15.1. Unless otherwise specified in the contract or order,
or lot except when the test coupon includes a significant
acceptance shall be by comparison with a standard set of
portion of the total cast section.
radiographs contained in Reference Radiograph E155. Unless
9.1.3 Foundry Control Approval—Production of a given
otherwise specified, radiographic indications shall be identified
casting shall not begin until the foundry control is approved,
in terms of the discontinuities listed in Table 2. Unless
unless such approval is waived in writing by the purchaser.
otherwise specified, acceptance shall be made in accordance
with one of four grades specified on the engineering drawing 9.1.4 Manufacturing Changes—The manufacturer shall use
(4.1.2).When no grade is specified, Grade C shall apply.When the same foundry practices and the same heat-treating proce-
a drawing specifies “critical” area and indicates no grade, dures for production castings as for approved sample castings.
Grade B shall apply to that area and Grade C to the remainder If necessary to make any change, the foundry shall notify the
of the casting. purchaser prior to the first shipment of castings incorporating
B686/B686M − 18
A
TABLE 5 Mechanic
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: B686/B686M − 14 B686/B686M − 18
Standard Specification for
Aluminum Alloy Castings, High-Strength
This standard is issued under the fixed designation B686/B686M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This specification covers aluminum-alloy high-strength castings designated as shown in Table 1.
1.2 Castings covered by this specification are intended for use in airframe, missile, and other critical applications where high
strength, ductility, and sound castings are required.
1.3 Alloy and temper designations are in accordance with ANSI H35.1/H35.1 (M). The equivalent Unified Numbering System
alloy designations are in accordance with Practice E527.
1.4 Unless the order specifies the “M” specification designation, the material shall be furnished to the inch-pound units.
1.5 For acceptance criteria for inclusion of new aluminum and aluminum alloys and their properties in this specification, see
Annex A1 and Annex A2.
1.6 Units—The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated
in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values
from the two systems may result in non-conformance with the standard.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regularregulatory limitations prior to use.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 The following documents of the issue in effect on the date of purchase form a part of this specification to the extent
referenced herein:
2.2 ASTM Standards:
B179 Specification for Aluminum Alloys in Ingot and Molten Forms for Castings from All Casting Processes
B275 Practice for Codification of Certain Zinc, Tin and Lead Die Castings
B557 Test Methods for Tension Testing Wrought and Cast Aluminum- and Magnesium-Alloy Products
B557M Test Methods for Tension Testing Wrought and Cast Aluminum- and Magnesium-Alloy Products (Metric)
B660 Practices for Packaging/Packing of Aluminum and Magnesium Products
B666/B666M Practice for Identification Marking of Aluminum and Magnesium Products
B881 Terminology Relating to Aluminum- and Magnesium-Alloy Products
B917/B917M Practice for Heat Treatment of Aluminum-Alloy Castings from All Processes
B985 Practice for Sampling Aluminum Ingots, Billets, Castings and Finished or Semi-Finished Wrought Aluminum Products for
Compositional Analysis
D3951 Practice for Commercial Packaging
E29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
This specification is under the jurisdiction of ASTM Committee B07 on Light Metals and Alloys and is the direct responsibility of Subcommittee B07.01 on Aluminum
Alloy Ingots and Castings.
Current edition approved Oct. 1, 2014May 15, 2018. Published October 2014June 2018. Originally approved in 1981. Last previous edition approved in 20112014 as
B686/B686M – 11.B686/B686M – 14. DOI: 10.1520/B0686_B0686M-14.10.1520/B0686_B0686M-18.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B686/B686M − 18
TABLE 1 Chemical Composition Limits
NOTE 1—When single units are shown, they indicate the maximum amounts permitted.
NOTE 2—Analysis shall be made for the elements for which limits are shown in this table.
NOTE 3—The following applies to all specified limits in this table: For purposes of determining conformance to these limits, an observed value or a
calculated value obtained from analysis shall be rounded to the nearest unit in the last right-hand place of figures used in expressing the specified limit
in accordance with the rounding-off method of Practice E29.
Composition, %
Others
Man- Alu-
ANSI ASTM Magne-
Former Silicon Iron Copper ga- Zinc Titanium mi-
To-
A
H35.1 E527 sium
Each
B
nese num
tal
C
A201.0 A12010 0.05 0.10 4.0–5.00.20–0.400.15–0.35 0.15–0.35 0.03 0.10 re-
main-
der
354.0 A03540 SC92A 8.6–9.4 0.20 1.6–2.00.10 0.40–0.6 0.10 0.20 0.05 0.15 re-
main-
der
C355.0 A33550 SC51B 4.5–5.5 0.20 1.0–1.50.10 0.40–0.6 0.10 0.20 0.05 0.15 re-
main-
der
A356.0 A13560 SG70B 6.5–7.5 0.20 0.20 0.10 0.25–0.45 0.10 0.20 0.05 0.15 re-
main-
der
D
A357.0 A13570 6.5–7.5 0.20 0.20 0.10 0.40–0.7 0.10 0.04–0.20 0.05 0.15remainder
A,B,C,D
TABLE 1 Chemical Composition Limits
E
Others Al.
G
Desig. Si Fe Cu Mn Mg Cr Ni Zn Ti Ag Be Pb Zr FNs
F
Each Total Min.
A201.0 0.05 0.10 4.0–5.0 0.20–0.400.15–0.35 . . . . . . . . . 0.15–0.35 0.40–1.0 . . . . . . . . . . . . . . . 0.03 0.10 Rem.
354.0 8.6–9.4 0.20 1.6–2.0 0.10 0.40–0.6 . . . . . . 0.10 0.20 . . . . . . . . . . . . . . . . . . 0.05 0.15 Rem.
C355.0 4.5–5.5 0.20 1.0–1.5 0.10 0.40–0.6 . . . . . . 0.10 0.20 . . . . . . . . . . . . . . . . . . 0.05 0.15 Rem.
A356.0 6.5–7.5 0.20 0.20 0.10 0.25–0.45 . . . . . . 0.10 0.20 . . . . . . . . . . . . . . . . . . 0.05 0.15 Rem.
A357.0 6.5–7.5 0.20 0.20 0.10 0.40–0.7 . . . . . . 0.10 0.04–0.20 . . . 0.04–0.07 . . . . . . . . . . . . 0.05 0.15 Rem.
A
When single units are shown, they indicate the maximum amounts permitted.
B
Analysis shall be made for the elements for which limits are shown in this table.
C
The following applies to all specified limits in this table: For purposes of determining conformance to these limits, an observed value or a calculated value obtained from
analysis shall be rounded to the nearest unit in the last right-hand place of figures used in expressing the specified limit in accordance with the rounding-off method of
Practice E29.
D
In case of discrepancy between the values listed in Table 1 and those listed in the “Designations and Composition Limits for Aluminum Alloys in the Form of Castings
and Ingot (known as the ‘Pink Sheets’)”, the composition limits registered with the Aluminum Association and published in the “Pink Sheets” shall be considered the
controlling composition.
E
“Others” includes listed elements for which no specific limit is shown as well as unlisted metallic elements. The producer may analyze samples for trace elements not
specified in the specification. However, such analysis is not required and may not cover all metallic “Others” elements. Should any analysis by the producer or the purchaser
establish that an “Others” element exceeds the limit of “Each” or that the aggregate of several “Others” elements exceeds the limit of “Total,” the material shall be considered
nonconforming.
F
Other Elements—Total shall be the The sum of unspecified those “Others” metallic elements 0.010 % or more, rounded more each, expressed to the second decimal
before determining the sum.
G
Silver 0.40 to 1.0 %. For a cross reference of current and former alloy designations see the Aluminum Association’s “Designations and Composition Limits for Aluminum
Alloys in the Form of Castings and Ingot (known as the ‘Pink Sheets’)”.
D
Beryllium 0.04–0.07.
E34 Test Methods for Chemical Analysis of Aluminum and Aluminum-Base Alloys (Withdrawn 2017)
E94 Guide for Radiographic Examination Using Industrial Radiographic Film
E155 Reference Radiographs for Inspection of Aluminum and Magnesium Castings
E165 Practice for Liquid Penetrant Examination for General Industry
E527 Practice for Numbering Metals and Alloys in the Unified Numbering System (UNS)
E607 Test Method for Atomic Emission Spectrometric Analysis Aluminum Alloys by the Point to Plane Technique Nitrogen
Atmosphere (Withdrawn 2011)
E716 Practices for Sampling and Sample Preparation of Aluminum and Aluminum Alloys for Determination of Chemical
Composition by Spark Atomic Emission Spectrometry
E1251 Test Method for Analysis of Aluminum and Aluminum Alloys by Spark Atomic Emission Spectrometry
E2422 Digital Reference Images for Inspection of Aluminum Castings
IEEE/ASTM SI 10 Standard for Use of the International System of Units (SI): The Modern Metric System
2.3 AMS Standard:
AMS 2771 Heat Treatment of Aluminum Alloy Castings
The last approved version of this historical standard is referenced on www.astm.org.
Available from Society of Automotive Engineers (SAE), 400 Commonwealth Dr., Warrendale, PA 15096-0001, http://www.sae.org.
B686/B686M − 18
2.4 ANSI Standards:
H35.1/H35.1 (M)-2006 Alloy and Temper Designation Systems for Aluminum
Z1.4 Sampling Procedures and Tables for Inspection by Attributes
2.5 Military Standard:
MIL-STD-129 Marking for Shipment and Storage
2.6 Federal Standard:
Fed. Std. No. 123 Marking for Shipment (Civil Agencies)
2.7 Aluminum Associations Standard
Designations and Chemical Composition Limits for Aluminum Alloys in the Form of Castings and Ingot (The Pink Sheets)
2.8 Other Standards:
CEN EN 14242 Aluminum and Aluminum Alloys—Chemical Analysis—Inductively Coupled Plasma Optical Emission
Spectral Analysis
3. Terminology
3.1 Definitions—Refer to Terminology B881 for definitions of product terms used in this specification.
4. Classification
4.1 Castings shall be classified by inspection classes.
4.1.1 Classes (Inspection):
4.1.1.1 Class 1—A class of casting, the single failure of which would result in the loss of a missile, aircraft, or other vehicle.
4.1.1.2 Class 2—Class 1 castings not included in Class 1, the single failure of which would cause significant danger to operating
personnel or would result in a significant operational penalty. In the case of missiles, aircraft, and other vehicles, this includes loss
of major components, loss of control, unintentional release of inability to release armament stores, or failure of weapon installation
components.
4.1.1.3 Class 3—Castings having a margin of safety of 200 % or less.
4.1.1.4 Class 4—Castings having a margin of safety of greater than 200 %, or for which no stress analysis is required. All target
drone castings and aerospace ground support equipment fall in this category, except for such critical parts, the failure of which
would make the equipment unsatisfactory and cause the vehicles which they are intended to support to be inoperable.
4.1.2 Grades (Radiographic Quality):
NOTE 1—Caution should be exercised in specifying the grade of maximum permissible radiographic discontinuity level to be met in the casting.
Radiographic quality has only a qualitative relationship to mechanical properties. In general, the highest property levels of an alloy will require the higher
grades of radiographic quality. However, section size and shape parameters may be able to tolerate certain discontinuities without significant reduction
in functional integrity. Too severe soundness requirements may cause the part producibility to be impractical or uneconomical.
4.1.2.1 Grade A—A grade in which there is no discernible discontinuity visible on the radiograph of the specified area of the
casting.
4.1.2.2 Grade B—A premium grade of casting for critical applications or specified area of a casting with low margins of safety.
4.1.2.3 Grade C—A high-quality grade of casting or area of a casting for general applications.
4.1.2.4 Grade D—A grade included for less important areas of a casting.
5. Ordering Information
5.1 Orders for material under this specification shall include the following information:
5.1.1 This specification designation (which includes the number, the year, and the revision letter, if applicable),
NOTE 2—For inch-pound application, specify Specification B686 and for metric application specify Specification B686M. Do not mix units.
5.1.2 Alloy number (Section 7.1 and Table 1), radiographic grade (4.1.2 and Table 2), inspection class of castings (4.1.1 and
Table 3 [Table 4]), and class of mechanical properties (Table 5 and [Table 6]),
5.1.3 Tensile property requirements on the drawing or purchase order (9.1.5, 15.4, 15.5, Table 3 [Table 4], and Table 5 [Table
6]),
5.1.4 Identification of product information (Section 11),
5.1.5 Applicable drawings or part number, and
5.1.6 The quantity in either pieces or [kilograms].
5.2 Additionally, orders for material to this specification shall include the following information when required by the
purchaser:
5.2.1 Whether heat treatment is to be performed in accordance with AMS 2771 (10.2),
Available from Aluminum Association, Inc., 1525 Wilson Blvd., Suite 600,1400 Crystal Drive Suite 430 Arlington, VA 22209,22202, http://www.aluminum.org.
Available from Standardization Documents Order Desk, DODSSP, Bldg. 4, Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http://dodssp.daps.dla.mil.
Available from European Committee for Standardization (CEN), 36 Rue de Stassart, B-1050, Brussels, Belgium, http://www.cenorm.be.
B686/B686M − 18
TABLE 2 Discontinuity-Level Requirements for High-Strength Aluminum Castings—Maximum Permissible in Accordance with
(Film Reference Radiographs E155 or Digital Reference Radiographs E2422)
NOTE 1—When two or more types of discontinuities are present within a 2 by 2-in. [50 by 50-mm] area to an extent equal to or not significantly better
than the acceptance standards for respective discontinuities, the castings shall be rejected.
NOTE 2—When two or more types of discontinuities are present within a 2 by 2-in. [50 by 50-mm] area and the predominating discontinuity is not
significantly better than the acceptance standard, the casting shall be considered borderline.
NOTE 3—Borderline castings shall be reviewed for acceptance or rejection by competent engineering personnel from the manufacturer and purchaser.
NOTE 4—Gas holes, sand spots, and inclusions allowed by this table shall be cause for rejection when closer than twice their maximum dimension to
an edge or extremity of a casting.
NOTE 5—Castings with the following characteristics apply to Alloy A201.1 only:
1. Banding or striated segregation shall be acceptable to the extent that the mechanical properties in the affected section meet the requirements of
Table 3.
2. Healed hot tears or discrete segregation cracks, evidenced by linear irregular white lines, shall be rejected.
3. Spheroidal segregation, evidenced by white spheroids, shall be evaluated for size and concentration by using the standards for gas holes.
Grade A Grade B Grade C Grade D
Discontinuity Radiograph Section Thickness, in.
1 3 1 3 1 3 1 3
⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4 ⁄4
[6 mm] [19 mm] [6 mm] [19 mm] [6 mm] [19 mm] [6 mm] [19 mm]
Gas holes 1.1 none 1 1 2 2 5 5
Gas porosity (round) 1.21 none 1 1 3 3 7 7
Gas porosity (elongated) 1.22 none 1 1 3 4 5 5
A A A
Shrinkage cavity 2.1 none 1 2 3
Shrinkage porosity or sponge 2.2 none 1 1 2 2 4 3
Foreign material (less dense 3.11 none 1 1 2 2 4 4
material)
Foreign material (more dense 3.12 none 1 1 2 1 4 3
material)
Segregation . none none none none
Cracks . none none none none
Cold shuts . none none none none
Laps . none none none none
Surface irregularity . not to exceed drawing tolerance
Core shift . not to exceed drawing tolerance
A
Not available. Use ⁄4 in. [6 mm] for all section thicknesses.
5.2.2 Where the preproduction samples shall be sent, activity responsible for testing, and instructions concerning submittal of
the test reports (14.2.1 and 14.2.2),
5.2.3 Penetrant inspection standards (15.2),
5.2.4 Whether Practices B660 apply and, if so, the levels of preservation, packaging, and packing required (16.317.4),
5.2.5 Whether marking in accordance with Fed. Std. No. 123, Practice D3951, or MIL-STD-129 applies (16.317.4), and
5.2.6 Whether certification is required (Section 1718).
6. Materials and Manufacture
6.1 The responsibility of furnishing castings that can be laid out and machined to the finished dimensions within the permissible
variations specified, as shown on the blueprints or drawings, shall rest with the producer, except where pattern equipment is
furnished by the purchaser and any dimensional discrepancies can be clearly attributed to the pattern equipment as furnished.
6.1.1 Unless otherwise specified, only aluminum alloy conforming to the requirements of Specification B179 or producer’s
foundry scrap (identified as being made from alloy conforming to Specification B179) shall be used in the remelting furnace from
which molten metal is taken for pouring directly into castings. Additions of small amounts of modifiers and grain refining elements
or alloys are permitted.
6.1.2 Pure materials, recycled materials, and master alloys may be used to make alloys conforming to this specification,
provided chemical analysis can be taken and adjusted to conform to Table 1 prior to pouring any castings.
7. Chemical Composition and Sampling
7.1 The product shall conform to the chemical composition limits prescribed in Table 1. Conformance shall be determined by
the producer by taking samples at the time castings are poured in accordance with Practices E716 and analyzed in accordance with
Test Methods E34, E607, or E1251, or CEN EN 14242. If the producer has determined the composition of the material during
casting, they shall not be required to sample and analyze the finished product.
7.1.1 A sample for determining of chemical composition shall be taken to represent the following:
7.1.1.1 Not more than 2000 lb [1000 kg] of clean castings (gates and risers removed) or a single casting poured from one
furnace.
7.1.1.2 Castings poured continuously from one furnace for not more than eight consecutive hours.
B686/B686M − 18
A
TABLE 3 Mechanical Properties of Specimens Cut from
B
Designated Areas of Casting (Inch-Pound Units)
Alloy Number
Tensile Yield Strength, 0.2Elongation in
Class
Strength, % Offset, min, 2 in. or 4D,
ASTM E527
Number
ANSI H35.1 Former
min, ksi ksi min, %
(UNS)
C
A201.0 A12010 1 60.0 50.0 3
D
2 60.0 50.0 5
354.0 A03540 SC92A 1 47.0 36.0 3
D
2 50.0 42.0 2
C355.0 A33550 SC51 1 41.0 31.0 3
2 44.0 33.0 3
D
3 50.0 40.0 2
A356.0 A13560 SC70B 1 38.0 28.0 5
2 40.0 30.0 3
D
3 45.0 34.0 3
A357.0 A13570 1 45.0 35.0 3
D
2 50.0 40.0 5
A
TABLE 3 Mechanical Properties of Specimens Cut from
B
Designated Areas of Casting (Inch-Pound Units)
Yield
Tensile Elongation
Class Strength,
E
Desig. Strength, in 2 in. or
Number 0.2 % Offset,
min, ksi 4D, min, %
min, ksi
C
A201.0 1 60.0 50.0 3
D
2 60.0 50.0 5
354.0 1 647.0 36.0 3
D
2 50.0 42.0 2
C355.0 1 41.0 31.0 3
2 44.0 33.0 3
D
3 50.0 40.0 2
A356.0 1 38.0 28.0 5
2 40.0 30.0 3
D
3 45.0 34.0 3
A357.0 1 45.0 35.0 3
D
2 50.0 40.0 5
A
For purposes of determining conformance with this specification, each value for
tensile strength and yield strength shall be rounded to the nearest 0.1 ksi, and
each value for elongation shall be rounded to the nearest 0.5 %, both in
accordance with the rounding method of Practice E29.
B
For any casting process utilized, special mold, or sand mold permanent mold
with chills may be used. Properties in other areas may vary with mold process and
foundry techniques used but will be inspected under foundry control (0.1.2).
Special negotiated properties may be called for by the drawing note.
C
Alloy A201.0 is intended for use in the –T7 temper, which provides a high level
of resistance to stress-corrosion cracking when properly heat treated. In other
tempers, alloy A201.0 may exhibit susceptibility to stress-corrosion cracking.
Additionally, its tendency for hot shortness may make alloy A201.0 unsuitable in
some casting designs.
D
This class is obtainable in favorable casting configurations and must be
negotiated with the foundry for particular configuration desired. See Note 1 and
8.3.
E
ASTM alloy designations are in Practice B275.
7.2 If it becomes necessary to analyze castings for conformance to chemical composition limits, the method used to sample
castings for the determination of chemical composition shall be in accordance with Practice B985. Analysis shall be performed in
accordance with Practices E716, Test Methods E34, E607, or E1251, or CEN EN 14242 (ICP method).
8. Preproduction Sample
8.1 In advance of production, unless otherwise specified in the contract or order, two castings heat treated and straightened to
drawing requirements shall be submitted as directed by the purchaser for examination and written approval. One casting shall be
completely laid out by the foundry and identified as the “dimensional sample” for dimensional approval. The other casting shall
be identified as the “foundry control sample” and shall be for all other inspections and requirements as necessary for approval.
8.2 The submitted castings shall be fully representative of the foundry practice that will be used in production. If temporary
gating was used to develop suitable foundry practice, the submitted casting shall be made after the gating has been installed. If
chills are required, their size and location shall also be permanently identified and recorded. Pouring temperature of the submitted
casting shall be recorded. All details of manufacture and processing shall be recorded and documented by photographs, sketches,
specifications, and manufacturing procedures.
B686/B686M − 18
A
TABLE 4 Mechanical Properties of Specimens Cut from
B C
Designated Areas of Casting (SI Units) [Metric]
Alloy Number
Tensile Yield Strength, 0.2
Class Elongation in
Strength, % Offset, min,
ASTM E527
Number 5D, min, %
ANSI H35.1 Former
min, MPa MPa
(UNS)
D
A201.0 A12010 1 415 345 3
E
2 415 345 5
354.0 A03540 SC92A 1 325 250 3
E
2 345 290 2
C355.0 A33550 SC51 1 285 215 3
2 305 230 3
E
3 345 275 2
A356.0 A13560 SC70B 1 260 195 5
2 275 205 3
E
3 310 235 3
A357.0 A13570 1 310 240 3
E
2 345 275 5
A
TABLE 4 Mechanical Properties of Specimens Cut from
B C
Designated Areas of Casting (SI Units) [Metric]
Yield
Tensile Elongation
Class Strength,
F
Desig. Strength, in 5D, min,
Number 0.2 % Offset,
min, MPa %
min, MPa
D
A201.0 1 415 345 3
E
2 415 345 5
354.0 1 325 250 3
E
2 345 290 2
C355.0 1 285 215 3
2 305 230 3
E
3 345 275 2
A356.0 1 260 195 5
2 275 205 3
E
3 310 235 3
A357.0 1 310 240 3
E
2 345 275 5
A
For purposes of determining conformance with this specification, each value for
tensile strength and yield strength shall be rounded to the nearest 1 MPa, and
each value for elongation shall be rounded to the nearest 0.5 %, both in
accordance with the rounding method of Practice E29.
B
For any casting process utilized, special mold or sand mold, or permanent mold,
with chills may be used. Properties in other areas may vary with mold process and
foundry techniques used but will be inspected under foundry control (8.3). Special
negotiated properties may be called for by the drawing note.
C
Guidelines for metric conversion from the Tempers for Aluminum and Aluminum
Alloys, Metric Edition (Tan Sheets) were used to convert the tensile and yield
values to SI units. Section 15.4 and 15.5.3 state that the “coupons must meet the
tensile property requirements specified,” therefore there has been no reduction in
elongation values during metric conversion.
D
Alloy A201.0 is intended for use in the –T7 temper, which provides a high level
of resistance to stress-corrosion cracking when properly heat treated. In other
tempers, alloy A201.0 may exhibit susceptibility to stress-corrosion cracking.
Additionally, its tendency for hot shortness may make alloy A201.0 unsuitable in
some casting designs.
E
This class is obtainable in favorable casting configurations and must be
negotiated with the foundry for particular configuration desired. See Note 1 and
8.3.
F
ASTM alloy designations are in Practice B275.
8.3 The user of this specification is specifically cautioned to verify the capability of the foundry to competently produce parts
to the specification. On-site survey should be performed to verify the producers’ technical, manufacturing, and quality control
capabilities. Verification of properties of sample test parts is suggested. The ability to produce guaranteed property castings requires
technical knowledge, foundry technique, and vigorous controls uncommon to conventional foundries.
9. Radiographic Soundness and Mechanical Property Control
9.1 Prior to production, radiographic and mechanical property control shall be established. Castings shall be examined by
radiographic methods for internal discontinuities. Sectioning and etching may be performed to determine the presence of internal
discontinuities. Full-size casting or tension specimens machined from castings shall be tested for conformance to the required
mechanical properties. This control shall be continued until the gating and other foundry practices have been established to produce
castings conforming to this specification.
B686/B686M − 18
A
TABLE 5 Mechanical Properties of Specimens Cut from Any
B
Area of Casting (Inch-Pound Units)
Class of
Alloy Number
Tensile Yield Strength, 0.2Elongation in
Mechanical
Strength, % Offset, min, 2 in. or 4,
ASTM E527
Property
C
ANSI H35.1 Former
min, ksi ksi min, %
C
(UNS)
(see 5.1.2)
D
A201.0 A12010 10 60.0 50.0 3
11 56.0 48.0 1.5
354.0 A03540 SC92A 10 47.0 36.0 3
11 43.0 33.0 2
C355.0 A33550 SC51 10 41.0 31.0 3
11 37.0 30.0 1
12 35.0 28.0 1
A356.0 A13560 SG70B 10 38.0 28.0 5
11 33.0 27.0 3
12 32.0 22.0 2
A357.0 A13570 10 38.0 28.0 5
11 41.0 31.0 3
A
TABLE 5 Mechanical Properties of Specimens Cut from Any
B
Area of Casting (Inch-Pound Units)
Class of Yield
Tensile Elongation
Mechanical Strength,
E
Desig. Strength, in 2 in. or 4,
Property 0.2 % Offset,
min, ksi min, %
C C
(see 5.1.2) min, ksi
D
A201.0 10 60.0 50.0 3
11 56.0 48.0 1.5
354.0 10 47.0 36.0 3
11 43.0 33.0 2
C355.0 10 41.0 31.0 3
11 37.0 30.0 1
12 35.0 28.0 1
A356.0 10 38.0 28.0 5
11 33.0 27.0 3
12 32.0 22.0 2
A357.0 10 38.0 28.0 5
11 41.0 31.0 3
A
For any casting process utilized, special mold or sand mold, or permanent mold,
with chills may be used. Properties in other areas may vary with mold process and
foundry techniques used but will be inspected under foundry control (8.3). Special
negotiated properties may be called for by the drawing note.
B
For purposes of determining conformance with this specification, each value for
tensile strength and yield strength shall be rounded to the nearest 0.1 ksi, and
each value for elongation shall be rounded to the nearest 0.5 %, both in
accordance with the rounding method of Practice E29.
C
For any alloy, yield strength will be reasonably consistent throughout the casting.
This should be considered when selecting combinations of classes from Table 3
and Table 5. See Note 1 and 8.3.
D
Alloy A201.0 is intended for use in the –T7 temper, which provides a high level
of resistance to stress-corrosion cracking when properly heat treated. In other
tempers, alloy A201.0 may exhibit susceptibility to stress-corrosion cracking.
Additionally, its tendency for hot shortness may make alloy A201.0 unsuitable in
some casting designs.
E
ASTM alloy designations are in Practice B275.
9.1.1 Radiographic Requirements—After the foundry control methods have been established as specified in 8.1, 8.2, and 8.3,
castings shall be radi
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