ASTM B793-16(2021)
(Specification)Standard Specification for Zinc Casting Alloy Ingot for Sheet Metal Forming Dies and Plastic Injection Molds
Standard Specification for Zinc Casting Alloy Ingot for Sheet Metal Forming Dies and Plastic Injection Molds
ABSTRACT
This specification covers the standard requirements for commercial zinc casting alloys in ingot form for use in the manufacture of sheet metal forming dies, sand cast or plaster cast forming dies, and plastic injection molds. Kirksite A alloy (UNS Z35543) is intended for use in the fabrication of dies for sheet metal stamping under drop hammer and hydraulic pressure while Kirksite B alloy (UNS Z35542) is a special purpose alloy of closely controlled composition and is primarily used in the manufacture of plastic injection molds. The alloys may be made by any approved process and shall be of uniform quality and free from dross, slag, or other harmful contamination. Jumbo or block ingots shall conform to the configuration, or to a shape and size previously agreed upon. Conformance with the composition requirements for aluminum, cadmium, copper, iron, lead, magnesium, tin and zinc shall be determined by spectrographic or chemical analysis. The samples for chemical analysis shall be taken from the material by drilling, sawing, milling, turning, or clipping a representative piece or pieces of the ingot.
SCOPE
1.1 This specification covers commercial zinc alloys in ingot form for remelting for the manufacture of dies and molds from the alloys as shown in Table 1.
1.2 This specification presents requirements for zinc alloys suitable for the production of sand cast or plaster cast forming dies for sheet metal stamping operations and plastic injection molding. Alloy A is intended for use in the fabrication of dies for sheet metal stamping under drop hammer and hydraulic pressure. Alloy B is a special purpose alloy of closely controlled composition and is primarily used in the manufacture of plastic injection molds.
1.3 This specification covers two zinc alloys which are specified and designated as follows:
UNS
ASTM
Traditional
Z35543
Alloy A
Kirksite A
Z35542
Alloy B
Kirksite B
1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Safety Data Sheet (SDS) for this product/material as provided by the manufacturer, to establish appropriate safety, health, and environmental practices, and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 31-Mar-2021
- Technical Committee
- B02 - Nonferrous Metals and Alloys
- Drafting Committee
- B02.04 - Zinc and Cadmium
Relations
- Effective Date
- 01-Sep-2017
- Effective Date
- 01-Oct-2016
- Effective Date
- 01-Oct-2015
- Effective Date
- 01-Jun-2015
- Effective Date
- 01-Oct-2014
- Effective Date
- 01-Oct-2014
- Effective Date
- 01-Dec-2013
- Refers
ASTM B949-13 - Standard Specification for General Requirements for Zinc and Zinc Alloy Products - Effective Date
- 01-Aug-2013
- Effective Date
- 01-Feb-2013
- Effective Date
- 01-May-2011
- Effective Date
- 01-Apr-2010
- Effective Date
- 01-Oct-2009
- Effective Date
- 01-Oct-2009
- Effective Date
- 01-Oct-2009
- Effective Date
- 01-Oct-2009
Overview
ASTM B793-16(2021) is the Standard Specification for Zinc Casting Alloy Ingot for Sheet Metal Forming Dies and Plastic Injection Molds, published by ASTM International. This standard defines the essential requirements for commercial zinc casting alloys in ingot form used for remelting and subsequent manufacturing of dies and molds. Specifically, it covers zinc alloys intended for both sheet metal forming dies and plastic injection molds, ensuring consistent quality, chemical composition, and reliable performance for industrial applications.
Key Topics
Scope of Application
This standard applies to commercial zinc alloys supplied in ingot form for remelting. The material is used to produce dies for sheet metal stamping, sand cast or plaster cast forming dies, and molds for plastic injection.Alloy Types
- Kirksite A Alloy (UNS Z35543): Used for fabricating dies for sheet metal stamping operations under drop hammer and hydraulic pressure.
- Kirksite B Alloy (UNS Z35542): Designed as a special purpose alloy for the fabrication of plastic injection molds, with closely controlled composition.
Chemical Composition
The standard specifies acceptable ranges for key elements in the zinc alloys, including:- Aluminum
- Cadmium
- Copper
- Iron
- Lead
- Magnesium
- Tin
- Zinc (remainder) Conformance with these composition requirements is determined by spectrographic or chemical analysis.
Manufacturing and Quality
- Alloys can be produced by any approved process.
- Ingots must be of uniform quality, free from dross, slag, and other contaminants.
- Physical configuration should adhere either to ASTM B897 or mutually agreed upon terms.
Sampling and Testing
- Samples for analysis can be taken by drilling, sawing, milling, or other suitable methods.
- Chemical analysis should be performed using standardized test methods such as ASTM E536 or ISO 3815 standards.
Applications
Sheet Metal Forming Dies
These zinc casting alloy ingots are widely used in the automotive, appliance, and metal fabrication industries for creating forming dies. Kirksite A alloy, in particular, is known for its suitability in high-pressure forming environments due to its strength and castability.Plastic Injection Molds
Mold manufacturers use Kirksite B alloy to produce durable, precision molds for plastic injection processes. Its closely controlled chemical properties enable consistent, defect-free parts in a variety of industries including packaging, consumer electronics, and automotive sectors.Sand and Plaster Cast Dies
The specified zinc alloys enable the production of robust sand and plaster cast dies for both prototyping and mass production of stamped sheet metal components.
Related Standards
- ASTM B897: Specification for Configuration of Zinc and Zinc-Alloy Jumbo, Block, Half Block, and Slab Ingots.
- ASTM B899: Terminology Relating to Non-Ferrous Metals and Alloys.
- ASTM B908: Practice for the Use of Color Codes for Zinc Casting Alloy Ingot.
- ASTM B949: Specification for General Requirements for Zinc and Zinc Alloy Products.
- ASTM E29: Practice for Using Significant Digits in Test Data.
- ASTM E88: Practice for Sampling Nonferrous Metals and Alloys in Cast Form.
- ASTM E527: Practice for Numbering Metals and Alloys in the Unified Numbering System (UNS).
- ASTM E536: Test Methods for Chemical Analysis of Zinc and Zinc Alloys.
- ISO 3815-1 and ISO 3815-2: International standards for zinc alloy analysis by optical emission and plasma spectrometry.
By adhering to ASTM B793-16(2021), manufacturers, mold makers, and end-users ensure product reliability, regulatory compliance, and consistent quality in zinc casting alloy applications for sheet metal forming and plastic molding processes.
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ASTM B793-16(2021) - Standard Specification for Zinc Casting Alloy Ingot for Sheet Metal Forming Dies and Plastic Injection Molds
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Frequently Asked Questions
ASTM B793-16(2021) is a technical specification published by ASTM International. Its full title is "Standard Specification for Zinc Casting Alloy Ingot for Sheet Metal Forming Dies and Plastic Injection Molds". This standard covers: ABSTRACT This specification covers the standard requirements for commercial zinc casting alloys in ingot form for use in the manufacture of sheet metal forming dies, sand cast or plaster cast forming dies, and plastic injection molds. Kirksite A alloy (UNS Z35543) is intended for use in the fabrication of dies for sheet metal stamping under drop hammer and hydraulic pressure while Kirksite B alloy (UNS Z35542) is a special purpose alloy of closely controlled composition and is primarily used in the manufacture of plastic injection molds. The alloys may be made by any approved process and shall be of uniform quality and free from dross, slag, or other harmful contamination. Jumbo or block ingots shall conform to the configuration, or to a shape and size previously agreed upon. Conformance with the composition requirements for aluminum, cadmium, copper, iron, lead, magnesium, tin and zinc shall be determined by spectrographic or chemical analysis. The samples for chemical analysis shall be taken from the material by drilling, sawing, milling, turning, or clipping a representative piece or pieces of the ingot. SCOPE 1.1 This specification covers commercial zinc alloys in ingot form for remelting for the manufacture of dies and molds from the alloys as shown in Table 1. 1.2 This specification presents requirements for zinc alloys suitable for the production of sand cast or plaster cast forming dies for sheet metal stamping operations and plastic injection molding. Alloy A is intended for use in the fabrication of dies for sheet metal stamping under drop hammer and hydraulic pressure. Alloy B is a special purpose alloy of closely controlled composition and is primarily used in the manufacture of plastic injection molds. 1.3 This specification covers two zinc alloys which are specified and designated as follows: UNS ASTM Traditional Z35543 Alloy A Kirksite A Z35542 Alloy B Kirksite B 1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Safety Data Sheet (SDS) for this product/material as provided by the manufacturer, to establish appropriate safety, health, and environmental practices, and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ABSTRACT This specification covers the standard requirements for commercial zinc casting alloys in ingot form for use in the manufacture of sheet metal forming dies, sand cast or plaster cast forming dies, and plastic injection molds. Kirksite A alloy (UNS Z35543) is intended for use in the fabrication of dies for sheet metal stamping under drop hammer and hydraulic pressure while Kirksite B alloy (UNS Z35542) is a special purpose alloy of closely controlled composition and is primarily used in the manufacture of plastic injection molds. The alloys may be made by any approved process and shall be of uniform quality and free from dross, slag, or other harmful contamination. Jumbo or block ingots shall conform to the configuration, or to a shape and size previously agreed upon. Conformance with the composition requirements for aluminum, cadmium, copper, iron, lead, magnesium, tin and zinc shall be determined by spectrographic or chemical analysis. The samples for chemical analysis shall be taken from the material by drilling, sawing, milling, turning, or clipping a representative piece or pieces of the ingot. SCOPE 1.1 This specification covers commercial zinc alloys in ingot form for remelting for the manufacture of dies and molds from the alloys as shown in Table 1. 1.2 This specification presents requirements for zinc alloys suitable for the production of sand cast or plaster cast forming dies for sheet metal stamping operations and plastic injection molding. Alloy A is intended for use in the fabrication of dies for sheet metal stamping under drop hammer and hydraulic pressure. Alloy B is a special purpose alloy of closely controlled composition and is primarily used in the manufacture of plastic injection molds. 1.3 This specification covers two zinc alloys which are specified and designated as follows: UNS ASTM Traditional Z35543 Alloy A Kirksite A Z35542 Alloy B Kirksite B 1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Safety Data Sheet (SDS) for this product/material as provided by the manufacturer, to establish appropriate safety, health, and environmental practices, and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM B793-16(2021) is classified under the following ICS (International Classification for Standards) categories: 77.120.60 - Lead, zinc, tin and their alloys. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM B793-16(2021) has the following relationships with other standards: It is inter standard links to ASTM E88-11(2017), ASTM B899-16, ASTM B899-15, ASTM E536-15, ASTM B908-14, ASTM B899-14, ASTM B897-13, ASTM B949-13, ASTM B899-13, ASTM E88-11, ASTM B897-10, ASTM B908-09, ASTM B899-09, ASTM B897-09, ASTM B899-09e1. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM B793-16(2021) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B793 −16 (Reapproved 2021)
Standard Specification for
Zinc Casting Alloy Ingot for Sheet Metal Forming Dies and
Plastic Injection Molds
This standard is issued under the fixed designation B793; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
1.1 This specification covers commercial zinc alloys in 2.1 The following documents of the issue in effect on date
ingot form for remelting for the manufacture of dies and molds of order acceptance form a part of this specification to the
from the alloys as shown in Table 1. extent referenced herein:
1.2 This specification presents requirements for zinc alloys 2.2 ASTM Standards:
suitable for the production of sand cast or plaster cast forming B897 Specification for Configuration of Zinc and ZincAlloy
dies for sheet metal stamping operations and plastic injection Jumbo, Block, Half Block, and Slab Ingot
molding. Alloy A is intended for use in the fabrication of dies B899 Terminology Relating to Non-ferrous Metals and Al-
for sheet metal stamping under drop hammer and hydraulic loys
pressure. Alloy B is a special purpose alloy of closely con- B908 Practice for the Use of Color Codes for Zinc Casting
trolled composition and is primarily used in the manufacture of Alloy Ingot
plastic injection molds. B949 Specification for General Requirements for Zinc and
Zinc Alloy Products
1.3 This specification covers two zinc alloys which are
E29 Practice for Using Significant Digits in Test Data to
specified and designated as follows:
Determine Conformance with Specifications
UNS ASTM Traditional
E88 Practice for Sampling Nonferrous Metals and Alloys in
Z35543 Alloy A Kirksite A
Z35542 Alloy B Kirksite B Cast Form for Determination of Chemical Composition
E527 Practice for Numbering Metals and Alloys in the
1.4 The values stated in inch-pound units are to be regarded
Unified Numbering System (UNS)
as standard. The values given in parentheses are mathematical
E536 Test Methods for Chemical Analysis of Zinc and Zinc
conversions to SI units that are provided for information only
Alloys
and are not considered standard.
2.3 ISO Standards:
1.5 This standard does not purport to address all of the
ISO 3815-1 Zinc and zinc alloys—Part 1: Analysis of solid
safety concerns, if any, associated with its use. It is the
samples by optical emission spectrometry
responsibility of the user of this standard to become familiar
ISO 3815-2 Zinc and zinc alloys—Part 2: Analysis by in-
with all hazards including those identified in the appropriate
ductively coupled plasma optical emission spectrometry
Safety Data Sheet (SDS) for this product/material as provided
by the manufacturer, to establish appropriate safety, health,
3. Terminology
and environmental practices, and determine the applicability
of regulatory limitations prior to use.
3.1 Terms shall be defined in accordance with Terminology
1.6 This international standard was developed in accor-
B899.
dance with internationally recognized principles on standard-
3.2 Definitions of Terms Specific to This Standard:
ization established in the Decision on Principles for the
3.2.1 Kirksite, n—a common trade name for aluminum-
Development of International Standards, Guides and Recom-
copper-magnesium alloys, Kirksite A and Kirksite B, used to
mendations issued by the World Trade Organization Technical
produce, among other things, sheet metal forming dies.
Barriers to Trade (TBT) Committee.
1 2
This specification is under the jurisdiction of ASTM Committee B02 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
B02.04 on Zinc and Cadmium. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved April 1, 2021. Published April 2021. Originally the ASTM website.
approved in 1988. Last previous edition approved in 2016 as B793 – 16. DOI: Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
10.1520/B0793-16R21. 4th Floor, New York, NY 10036, http://www.ansi.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B793 − 16 (2021)
TABLE 1 Chemical and North American Color Code
or ISO 3815-2 or other methods. In case of dispute, the results
A,B
Requirements
secured by Test Methods E536, or ISO 3815-1, or ISO 3815-2
Composition, %
shall be the
...




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