Standard Practice for Atmospheric Leaks Using a Thermal Conductivity Leak Detector

SIGNIFICANCE AND USE
5.1 These test methods are useful for locating and estimating the size of pressurized gas leaks, either as quality control tests or as field inspection procedures. Also, they are valuable as pretests before other more time consuming and more sensitive leak tests are employed. These test methods are semi-quantitative techniques used to locate leaks but cannot be used to quantify except for approximation. These test methods may be used in an accept-reject test mode.
SCOPE
1.1 This practice covers procedures for detecting the sources of gas leaking at the rate of 1 × 10 –5 Pa m3/s (1 × 10–4  standard cm3/s) or greater. The tests may be conducted on any object that can be pressurized with a tracer gas that is detectable by a thermal conductivity detector. The test sensitivity will vary widely depending on the tracer gas used.  
1.2 Units—The values stated in either SI or std-cc/sec units are to be regarded separately as standard. The values stated in each system may not be exact equivalents: therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
30-Apr-2019
Technical Committee
E07 - Nondestructive Testing
Drafting Committee
E07.08 - Leak Testing Method

Relations

Effective Date
01-May-2019
Effective Date
01-Feb-2024
Effective Date
01-Dec-2019
Effective Date
01-Mar-2019
Effective Date
01-Jan-2018
Effective Date
15-Jun-2017
Effective Date
01-Feb-2017
Effective Date
01-Aug-2016
Effective Date
01-Feb-2016
Effective Date
01-Dec-2015
Effective Date
01-Sep-2015
Effective Date
01-Jun-2014
Effective Date
01-Jun-2014
Effective Date
01-Dec-2013
Effective Date
15-Jun-2013

Overview

ASTM E2024/E2024M-11(2019), Standard Practice for Atmospheric Leaks Using a Thermal Conductivity Leak Detector, provides standardized procedures for detecting and estimating the size of atmospheric gas leaks in pressurized objects. Developed by ASTM International, this standard offers semi-quantitative methods for locating leaks, making it valuable for quality control, field inspections, and as a preparatory step before more sensitive or time-consuming leak tests. The standard is widely recognized for its role in nondestructive testing (NDT) and is implemented globally, ensuring reliability and comparability in leak detection processes.

Key Topics

  • Purpose: Locating and estimating gas leaks in pressurized systems using a thermal conductivity leak detector.
  • Test Methods:
    • Scanning Method: Systematic probing over suspected leak areas to detect escaping gas.
    • Accumulation Method: Enclosing an area or component to sample the buildup of tracer gas and measure leaks accurately.
  • Sensitivity: These procedures can detect leaks with a rate of 1 × 10⁻⁵ Pa m³/s (1 × 10⁻⁴ standard cm³/s) or greater, though actual sensitivity will depend on the type of tracer gas used.
  • Units: The standard specifies the use of SI or std-cc/sec units exclusively-mixing units is not compliant.
  • Calibration: Emphasizes proper calibration of the thermal conductivity leak detector, both before and during leak testing, to ensure accuracy.
  • Operator Qualification: Personnel conducting leak detection must follow recognized NDT qualification standards.
  • Safety Considerations: Users are responsible for implementing appropriate safety and environmental practices.

Applications

  • Industrial Leak Detection: Essential for manufacturers and operators of pressurized vessels, pipelines, tanks, and components to detect gas leaks effectively.
  • Quality Control: Used during production and after repairs to ensure product integrity and compliance with quality requirements.
  • Field Inspections: Enables on-site identification of leaks in operational systems, supporting preventive maintenance and incident response.
  • Pre-Testing: Serves as an efficient initial test before employing more sensitive or exhaustive leak detection methods.
  • Regulatory Compliance: Supports adherence to safety, environmental, and performance regulations through standardized testing methods.

Typical industries include:

  • Oil and gas
  • Chemical processing
  • Aerospace
  • Power generation
  • HVAC and refrigeration manufacturing

Related Standards

  • ASTM E543: Specification for Agencies Performing Nondestructive Testing
  • ASTM E1316: Terminology for Nondestructive Examinations
  • ASNT SNT-TC-1A: Recommended Practice for Personnel Qualification and Certification in Nondestructive Testing
  • ANSI/ASNT CP-189: Standard for Qualification and Certification of Nondestructive Testing Personnel
  • AIA NAS-410: Certification and Qualification of Nondestructive Test Personnel

Practical Value

Adherence to ASTM E2024/E2024M-11(2019) ensures consistent, reliable detection of gas leaks, reducing the risk of operational failures, environmental hazards, and non-compliance penalties. The standard’s procedural detail helps optimize detection sensitivity and repeatability, while requirements for operator qualification and calibration guarantee test accuracy. By implementing this practice, organizations gain robust tools for maintaining the safety, efficiency, and quality of pressurized systems across various sectors.

Keywords: atmospheric leaks, leak detection, thermal conductivity leak detector, ASTM E2024, nondestructive testing, pressurized systems, tracer gas, quality control, field inspection, industrial safety.

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Frequently Asked Questions

ASTM E2024/E2024M-11(2019) is a standard published by ASTM International. Its full title is "Standard Practice for Atmospheric Leaks Using a Thermal Conductivity Leak Detector". This standard covers: SIGNIFICANCE AND USE 5.1 These test methods are useful for locating and estimating the size of pressurized gas leaks, either as quality control tests or as field inspection procedures. Also, they are valuable as pretests before other more time consuming and more sensitive leak tests are employed. These test methods are semi-quantitative techniques used to locate leaks but cannot be used to quantify except for approximation. These test methods may be used in an accept-reject test mode. SCOPE 1.1 This practice covers procedures for detecting the sources of gas leaking at the rate of 1 × 10 –5 Pa m3/s (1 × 10–4 standard cm3/s) or greater. The tests may be conducted on any object that can be pressurized with a tracer gas that is detectable by a thermal conductivity detector. The test sensitivity will vary widely depending on the tracer gas used. 1.2 Units—The values stated in either SI or std-cc/sec units are to be regarded separately as standard. The values stated in each system may not be exact equivalents: therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 These test methods are useful for locating and estimating the size of pressurized gas leaks, either as quality control tests or as field inspection procedures. Also, they are valuable as pretests before other more time consuming and more sensitive leak tests are employed. These test methods are semi-quantitative techniques used to locate leaks but cannot be used to quantify except for approximation. These test methods may be used in an accept-reject test mode. SCOPE 1.1 This practice covers procedures for detecting the sources of gas leaking at the rate of 1 × 10 –5 Pa m3/s (1 × 10–4 standard cm3/s) or greater. The tests may be conducted on any object that can be pressurized with a tracer gas that is detectable by a thermal conductivity detector. The test sensitivity will vary widely depending on the tracer gas used. 1.2 Units—The values stated in either SI or std-cc/sec units are to be regarded separately as standard. The values stated in each system may not be exact equivalents: therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM E2024/E2024M-11(2019) is classified under the following ICS (International Classification for Standards) categories: 19.100 - Non-destructive testing. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM E2024/E2024M-11(2019) has the following relationships with other standards: It is inter standard links to ASTM E2024/E2024M-11, ASTM E1316-24, ASTM E1316-19b, ASTM E1316-19, ASTM E1316-18, ASTM E1316-17a, ASTM E1316-17, ASTM E1316-16a, ASTM E1316-16, ASTM E1316-15a, ASTM E1316-15, ASTM E1316-14, ASTM E1316-14e1, ASTM E1316-13d, ASTM E1316-13c. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM E2024/E2024M-11(2019) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E2024/E2024M − 11 (Reapproved 2019)
Standard Practice for
Atmospheric Leaks Using a Thermal Conductivity Leak
Detector
ThisstandardisissuedunderthefixeddesignationE2024/E2024M;thenumberimmediatelyfollowingthedesignationindicatestheyear
of original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 2.2 ASNT Documents:
SNT-TC-1ARecommended Practice for Personnel Qualifi-
1.1 This practice covers procedures for detecting the
–5 3 –4 cation and Certification in Nondestructive Testing
sources of gas leaking at the rate of 1×10 Pa m /s (1×10
3 ANSI/ASNT CP-189Standard for Qualification and Certifi-
standard cm /s) or greater. The tests may be conducted on any
cation of Nondestructive Testing Personnel
object that can be pressurized with a tracer gas that is
2.3 AIA Standard:
detectable by a thermal conductivity detector. The test sensi-
NAS-410Certification and Qualification of Nondestructive
tivity will vary widely depending on the tracer gas used.
Test Personnel
1.2 Units—The values stated in either SI or std-cc/sec units
are to be regarded separately as standard. The values stated in
3. Terminology
each system may not be exact equivalents: therefore, each
3.1 Definitions—For definitions of terms used in these test
system shall be used independently of the other. Combining
methods, see Terminology E1316, Section E.
values from the two systems may result in non-conformance
with the standard.
4. Summary of Practice
1.3 This standard does not purport to address all of the
4.1 Scanning Method—This test method sets minimum
safety concerns, if any, associated with its use. It is the
requirements for a thermal conductivity leak detector. It
responsibility of the user of this standard to establish appro-
provides for calibration of the detector and gives procedures
priate safety, health, and environmental practices and deter-
for pressurizing the test object, locating leaks, and estimating
mine the applicability of regulatory limitations prior to use.
the leakage rate.
1.4 This international standard was developed in accor-
4.2 Accumulation Method—The accumulation method is
dance with internationally recognized principles on standard-
sometimes the only practical method for accessing complex
ization established in the Decision on Principles for the
shaped flanges or sections of pressurized vessels to be leak
Development of International Standards, Guides and Recom-
tested. It may be achieved by entrapping or enclosing an area
mendations issued by the World Trade Organization Technical
of a test component with a suitable covering and sampling the
Barriers to Trade (TBT) Committee.
buildup of tracer gas concentration with the thermal conduc-
tivity leak detector. The acceptance criteria is based on the
2. Referenced Documents
tracer gas concentration detected by the thermal conductivity
2.1 ASTM Standards:
detector after an accumulation time from leakage from the
E543Specification forAgencies Performing Nondestructive
leak(s) into the known sample volume.
Testing
E1316Terminology for Nondestructive Examinations
5. Significance and Use
5.1 These test methods are useful for locating and estimat-
ing the size of pressurized gas leaks, either as quality control
tests or as field inspection procedures. Also, they are valuable
This practice is under the jurisdiction of ASTM Committee E07 on Nonde-
as pretests before other more time consuming and more
structive Testing and is the direct responsibility of Subcommittee E07.08 on Leak
sensitive leak tests are employed. These test methods are
Testing Method.
semi-quantitative techniques used to locate leaks but cannot be
Current edition approved May 1, 2019. Published June 2019. Originally
approved in 1999. Last previous edition approved in 2011 as E2024/E2024M–11.
DOI: 10.1520/E2024_E2024M-11R19.
2 3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or AvailablefromAmericanSocietyforNondestructiveTesting(ASNT),P.O.Box
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
Standards volume information, refer to the standard’s Document Summary page on Available fromAerospace IndustriesAssociation ofAmerica, Inc. (AIA), 1000
the ASTM website. WilsonBlvd.,Suite1700,Arlington,VA22209-3928,http://www.aia-aerospace.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
E2024/E2024M − 11 (2019)
used to quantify except for approximation. These test methods 7.5 Operator Scanning Variations—The leak detector re-
may be used in an accept-reject test mode. sponse will change when the test operator varies the scanning
parameters because the scanning distance and speed deter-
6. Basis of Application mines the tracer gas concentration that the leak detector
measured.Anychangeinscanningparametersfromthoseused
6.1 The following items are subject to contractual agree-
for calibration may cause a reduction in test sensitivity and
ment between the parties using or referencing these test
instrument response.
methods:
7.6 Gas Compatibility—Some gases, such as hydrogen and
6.2 Personnel Qualification
ammonia,maypermanentlyaltertheinstrumentsensitivityand
6.2.1 If specified in the contractual agreement. Personnel
stability. Refer to the instrument manufacturer’s manual.
performing examinations to these test methods shall be quali-
fied in accordance with a nationally or internationally recog-
8. Apparatus
nized NDTpersonnel qualification practice or standard such as
8.1 Thermal Conductivity Leak Detector—This detector
ANSI/ASNT-CP-189,SNT-TC-1A,NAS-410,orsimilardocu-
–5
should have a minimum detectable leak rate of 1×10 Pa
ment and certified by the employer or certifying agency, as
3 –4 3
m /s(1×10 Stdcm /s).Toperformtestsasspecifiedinthese
applicable. The practice or standard used and its applicable
revision shall be identified in the contractual agreement. test methods, the detector should have the following minimum
features:
6.3 Qualification of Nondestructive Agencies—If specified
8.1.1 Thermal conductivity sensor.
in the contractual agreement, NDT agencies shall be qualified
8.1.2 Device to maintain a stable probe air velocity.
and evaluated as described in Specification E543. The appli-
8.1.3 Controls to zero detector.
cable edition of Specification E543 shall be specified in the
contractual agreement. 8.1.4 Battery status indicator for portable instruments. The
instrument sensitivity for a portable detector shall not vary
6.4 Re-examination of Repaired/Reworked Items—Re-
prior to a low battery indication.
examination of repaired/reworked items is not addressed in
these test methods, they shall be specified in the contractual 8.2 Standard Leaks of Both Fixed and Variable Type—The
agreement. leak rate of the standard leak (CL) used for the system
calibration shall be equal to the acceptance level (maximum
permissible leakage rate). T
...

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