Standard Specification for Silver-Copper Eutectic Electrical Contact Alloy

ABSTRACT
This specification covers 72% silver-28% copper (eutectic) alloy rod, wire, strip, and sheet material for electrical contacts. The material shall be finished by such operations (cold working, heat treatment, annealing, turning, grinding, or pickling) as are required to produce the prescribed properties. The alloy materials shall conform to the chemical composition and mechanical property requirements. All tests shall be conducted at room temperature.
SCOPE
1.1 This specification covers 72 % silver-28 % copper (eutectic) alloy rod, wire, strip, and sheet material for electrical contacts.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Safety Data Sheet (SDS) for this product/material as provided by the manufacturer, to establish appropriate safety, health, and environmental practices, and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Oct-2021

Relations

Effective Date
01-Apr-2024
Effective Date
01-May-2012
Effective Date
01-May-2012
Effective Date
01-Jun-2006
Effective Date
01-Jun-2006
Effective Date
10-May-2001
Effective Date
15-Aug-1995

Overview

ASTM B628-98(2021): Standard Specification for Silver-Copper Eutectic Electrical Contact Alloy provides internationally recognized guidelines for the composition, manufacture, and quality assurance of 72% silver-28% copper (eutectic) alloys. This standard applies to rod, wire, strip, and sheet materials intended for use in electrical contacts, ensuring reliable electrical and mechanical performance. Developed and maintained by ASTM, this standard is widely referenced in the production and procurement of precious metal electrical contact materials in various industries.

Key Topics

  • Material Composition: Specifies a silver content of 71.0-73.0% by weight, with the balance being copper. Strict limits are set for impurities, such as zinc (max 0.06%), iron (max 0.05%), and other trace elements, ensuring high purity and consistent alloy performance.
  • Manufacturing Processes: Outlines permitted finishing operations, including cold working, heat treatment, annealing, turning, grinding, and pickling. These processes are used as needed to achieve the required mechanical and electrical properties.
  • Mechanical Properties: Defines requirements for ultimate tensile strength, elongation, and hardness for various tempers and product forms (rod, wire, strip, sheet). Standardized testing at room temperature ensures uniform evaluation.
  • Quality Assurance and Testing: Covers inspection protocols such as visual examination (10× magnification), dimensional checks, hardness or tensile testing, and chemical or spectrographic analysis. Ensures material meets all prescribed criteria.
  • Safety and Compliance: Emphasizes the user's responsibility to follow appropriate safety, health, and environmental procedures and comply with relevant regulatory requirements, including referencing the Safety Data Sheet (SDS).

Applications

ASTM B628 eutectic silver-copper alloys are essential in industries where reliable electrical contacts are required. Typical applications include:

  • Switches and Relays: Utilized for their excellent conductivity, wear resistance, and low contact resistance, making them ideal for high-performance switching devices.
  • Electrical Connectors: Used in connectors and terminals that demand high durability and consistent electrical properties.
  • Industrial Controls: Commonly employed in control systems and automation where dependable electrical contact function is critical.
  • Telecommunications Equipment: Integral to contact systems that require both high conductivity and mechanical strength.
  • Aerospace and Defense: Accepted for U.S. Department of Defense use, servicing specialized applications with stringent reliability needs.

The specified alloy balances conductivity, resistance to arc erosion, and physical robustness, supporting long service life in demanding electrical environments.

Related Standards

Implementing ASTM B628 often involves consideration of additional ASTM and regulatory standards, including:

  • ASTM B476 - General Requirements for Wrought Precious Metal Electrical Contact Materials: Sets broader guidelines applicable to all precious metal contact materials.
  • ASTM B277 - Test Method for Hardness of Electrical Contact Materials: Details standardized methods for measuring material hardness.
  • U.S. Federal Standards:
    • Fed. Std. No. 102: Preservation, Packaging, and Packing Levels.
    • Fed. Std. No. 123: Marking for Shipment (Civil Agencies).
  • Military Standards:
    • MIL-STD-129: Marking for Shipment and Storage.
  • International Trade: Developed in accordance with WTO TBT principles, promoting global trade and compliance.

Keywords: ASTM B628, silver-copper eutectic alloy, electrical contacts, precious metal alloys, conductivity, mechanical properties, quality assurance, electrical connectors, ASTM standards.

By adhering to ASTM B628-98(2021), manufacturers, suppliers, and users ensure that silver-copper alloys meet stringent quality and application requirements, supporting efficient, reliable, and safe electrical systems across diverse industries.

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Frequently Asked Questions

ASTM B628-98(2021) is a technical specification published by ASTM International. Its full title is "Standard Specification for Silver-Copper Eutectic Electrical Contact Alloy". This standard covers: ABSTRACT This specification covers 72% silver-28% copper (eutectic) alloy rod, wire, strip, and sheet material for electrical contacts. The material shall be finished by such operations (cold working, heat treatment, annealing, turning, grinding, or pickling) as are required to produce the prescribed properties. The alloy materials shall conform to the chemical composition and mechanical property requirements. All tests shall be conducted at room temperature. SCOPE 1.1 This specification covers 72 % silver-28 % copper (eutectic) alloy rod, wire, strip, and sheet material for electrical contacts. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Safety Data Sheet (SDS) for this product/material as provided by the manufacturer, to establish appropriate safety, health, and environmental practices, and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification covers 72% silver-28% copper (eutectic) alloy rod, wire, strip, and sheet material for electrical contacts. The material shall be finished by such operations (cold working, heat treatment, annealing, turning, grinding, or pickling) as are required to produce the prescribed properties. The alloy materials shall conform to the chemical composition and mechanical property requirements. All tests shall be conducted at room temperature. SCOPE 1.1 This specification covers 72 % silver-28 % copper (eutectic) alloy rod, wire, strip, and sheet material for electrical contacts. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Safety Data Sheet (SDS) for this product/material as provided by the manufacturer, to establish appropriate safety, health, and environmental practices, and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM B628-98(2021) is classified under the following ICS (International Classification for Standards) categories: 77.120.99 - Other non-ferrous metals and their alloys. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM B628-98(2021) has the following relationships with other standards: It is inter standard links to ASTM B277-18(2024), ASTM B277-95(2012), ASTM B476-01(2012), ASTM B277-95(2006), ASTM B476-01(2006), ASTM B476-01, ASTM B277-95(2001). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM B628-98(2021) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:B628 −98 (Reapproved 2021)
Standard Specification for
Silver-Copper Eutectic Electrical Contact Alloy
This standard is issued under the fixed designation B628; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope 3. General Requirements
3.1 SpecificationB476andTestMethodB277shallapplyto
1.1 This specification covers 72% silver-28% copper (eu-
all materials produced to this specification.
tectic) alloy rod, wire, strip, and sheet material for electrical
contacts.
4. Manufacture
1.2 Thevaluesstatedininch-poundunitsaretoberegarded
4.1 Raw materials shall be of such quality and purity that
as standard. The values given in parentheses are mathematical
thefinishedproductwillhavethepropertiesandcharacteristics
conversions to SI units that are provided for information only
prescribed in this specification.
and are not considered standard.
4.2 The material shall be finished by such operations (cold
1.3 This standard does not purport to address all of the
working, heat treating, annealing, turning, grinding, or pick-
safety concerns, if any, associated with its use. It is the
ling) as are required to produce the prescribed properties.
responsibility of the user of this standard to become familiar
5. Chemical Composition
with all hazards including those identified in the appropriate
Safety Data Sheet (SDS) for this product/material as provided 5.1 Materialproducedunderthespecificationshallconform
by the manufacturer, to establish appropriate safety, health, to the requirements as to chemical composition prescribed in
and environmental practices, and determine the applicability Table 1.
of regulatory limitations prior to use.
6. Mechanical Requirements
1.4 This international standard was developed in accor-
6.1 The material shall conform to the mechanical properties
dance with internationally recognized principles on standard-
prescribed in Table 2 or Table 3.
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom- 6.2 All test specimens shall be full thickness or diameter
mendations issued by the World Trade Organization Technical when practical.
Barriers to Trade (TBT) Committee.
6.3 Alltestsaretobeconductedatroomtemperature,about
68°F (20°C).
2. Referenced Documents
7. Inspection and Testing
2.1 ASTM Standards:
7.1 Material furnished under this specification shall be
B277Test Method for Hardness of Electrical Contact Mate-
inspected by the manufacturer as detailed in the applicable
rials
provisions of Specification B476 and as listed below.
B476Specification for General Requirements for Wrought
7.1.1 Visual inspection at 10×.
Precious Metal Electrical Contact Materials
7.1.2 Temper test (hardness or tension, but not both). A
tensiontestisrecommendedforstripbelow0.030-in.(0.8-mm)
thickness and for wire of any diameter. A tension test is
This specification is under the jurisdiction of ASTM Committee B02 on
preferred when permitted by part size and quantity.
Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee
7.1.3 Dimensional tests.
B02.05 on Precious Metals and Electrical Contact Materials.
7.1.4 Spectrographic or chemical analysis when indicated
Current edition approved Nov. 1, 2021. Published December 2021. Originally
approved in 1977. Last previous edition approved in 2016 as B628–98(2016). by the purchase order.
DOI: 10.1520/B0628-98R21.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 8. Keywords
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
8.1 composition; electrical contacts; impurities; precious
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. metals; silver copper alloy
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B628−98 (2021)
A
TABLE 1 Chemical Composition
Element Weight %
Silver 71.0 to 73.0
Copper balance
Total of all impurities 0.15
Zinc 0.06 max
Iron 0.05 max
Cadmium 0.05 max
Lead 0.03 max
Nickel 0.01 max
Aluminum 0.005 max
Phosphorus 0.03 max
Total others 0.06 max
A
Analysis is regularly made for the elements for which specific limits are listed. If,
however, the presence of “other” elements is suspected or indicated in the course
of routine analysis, further analysis shall be made to determine that the total of
these “other” elements and the listed impurities are not in excess o
...

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