ASTM F3230-21a
(Practice)Standard Practice for Safety Assessment of Systems and Equipment in Small Aircraft
Standard Practice for Safety Assessment of Systems and Equipment in Small Aircraft
SCOPE
1.1 This practice covers internationally accepted methods for conducting safety assessments of systems and equipment for “small” aircraft.
1.2 The applicant for a design approval must seek the individual guidance of their respective civil aviation authority (CAA) body concerning the use of this practice as part of a certification plan. For information on which CAA regulatory bodies have accepted this practice (in whole or in part) as a means of compliance to their Small Aircraft Airworthiness regulations (hereinafter referred to as “the Rules”), refer to ASTM F44 webpage (www.ASTM.org/COMMITTEE/F44.htm) which includes CAA website links.
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 31-Oct-2021
- Technical Committee
- F44 - General Aviation Aircraft
- Drafting Committee
- F44.50 - Systems and Equipment
Relations
- Effective Date
- 01-Oct-2023
- Effective Date
- 01-Jan-2020
- Effective Date
- 01-Nov-2019
- Effective Date
- 01-Jun-2019
- Effective Date
- 15-Feb-2017
- Effective Date
- 01-Dec-2016
- Effective Date
- 01-Nov-2016
- Effective Date
- 01-Aug-2016
- Effective Date
- 01-Apr-2016
- Effective Date
- 01-Feb-2016
- Effective Date
- 15-Sep-2015
- Effective Date
- 01-May-2015
- Effective Date
- 01-Mar-2015
- Effective Date
- 01-Mar-2015
- Effective Date
- 01-Dec-2014
Overview
ASTM F3230-21a - Standard Practice for Safety Assessment of Systems and Equipment in Small Aircraft provides internationally recognized procedures for the safety assessment of systems and equipment in small aircraft. Developed by ASTM Committee F44, this standard supports applicants and design authorities in systematically evaluating potential safety risks associated with aircraft systems, helping to achieve compliance with civil aviation regulations for airworthiness.
ASTM F3230-21a is intended for use during aircraft design approval processes. It harmonizes with requirements established by international civil aviation authorities (CAAs), making it relevant for stakeholders aiming to certify aircraft in multiple jurisdictions. This standard emphasizes a structured approach for identifying, classifying, and analyzing failure conditions of aviation systems and equipment, both qualitatively and quantitatively.
Key Topics
- Failure Condition Classification: Clear definitions for catastrophic, hazardous, major, minor, negligible, probable, remote, and extremely improbable failure conditions relevant to small aircraft.
- Functional Hazard Assessment (FHA): Utilizing methodologies like those in SAE ARP4761 to assess failure effects and assign failure condition classifications.
- Safety Assessment Methods: Guidance on choosing between design/installation appraisals, qualitative analyses (using engineering judgment, service history, similarity arguments), and quantitative analyses.
- Use of Industry References: Integration with other recognized standards and best practices, referencing FMEA, FTA, and SSA techniques for comprehensive system safety analysis.
- Regulatory Alignment: Designed for compatibility with global aviation regulations, and the ability to support certification applications with authorities such as FAA, EASA, and others.
- Application of Redundancy, Independence, and Reliability: Emphasizes the role of redundancy, independence between system channels, and the importance of proven reliability through established industry practices.
Applications
ASTM F3230-21a is applicable in the following contexts:
- Small Aircraft Certification: Provides an accepted means of demonstrating compliance with small aircraft airworthiness rules when seeking design approval from CAAs.
- System and Equipment Assessment: Used by aircraft manufacturers, designers, and system integrators to assess risks inherent in new, modified, or existing systems and installations.
- Safety Case Development: Supports creation of safety cases for review by certification authorities, documenting evidence and justifications for airworthiness.
- Design and Installation Reviews: Guides responsible persons in appraising the integrity and safety of new systems and installations, including both conventional and complex/novel configurations.
- Comparison & Similarity Arguments: Facilitates argumentation based on the use of proven designs, service history, or similarity to previously certified systems, aiding in risk classification and regulatory acceptance.
Related Standards
ASTM F3230-21a is often used in conjunction with, or references, the following key industry standards:
- ASTM F3060: Terminology for Aircraft, essential for consistent understanding of terms.
- ASTM F3061/F3061M: Specification for Systems and Equipment in Small Aircraft, covering technical criteria.
- EASA ETSO-C26d & FAA TSO-C26d: Covering wheels, brakes, and assemblies for small aircraft.
- MIL-PRF-87257: Fire-resistant hydraulic fluid specification relevant for applicable aircraft systems.
- RTCA DO-160: Environmental testing procedures for airborne equipment.
- SAE ARP4761: Guidelines for conducting safety assessment processes on civil airborne systems.
- SAE AS5714: Minimum performance standard for aircraft wheel and brake assemblies.
Practical Value
Using ASTM F3230-21a enables:
- Consistent Compliance: Provides a repeatable and structured pathway to demonstrate conformity with crucial safety requirements for small aircraft.
- International Acceptance: Streamlines approvals across jurisdictions due to recognition by global CAAs.
- Risk Mitigation: Supports identification and systematic management of system and equipment failure risks, thereby enhancing operational safety.
- Efficient Certification Planning: Assists applicants in aligning their certification plans with industry and regulatory expectations, reducing approval cycle time.
Keywords: small aircraft safety, systems and equipment assessment, functional hazard analysis, airworthiness compliance, aviation safety standard, ASTM F3230-21a, qualitative safety analysis, quantitative safety analysis, system redundancy, certification planning.
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Frequently Asked Questions
ASTM F3230-21a is a standard published by ASTM International. Its full title is "Standard Practice for Safety Assessment of Systems and Equipment in Small Aircraft". This standard covers: SCOPE 1.1 This practice covers internationally accepted methods for conducting safety assessments of systems and equipment for “small” aircraft. 1.2 The applicant for a design approval must seek the individual guidance of their respective civil aviation authority (CAA) body concerning the use of this practice as part of a certification plan. For information on which CAA regulatory bodies have accepted this practice (in whole or in part) as a means of compliance to their Small Aircraft Airworthiness regulations (hereinafter referred to as “the Rules”), refer to ASTM F44 webpage (www.ASTM.org/COMMITTEE/F44.htm) which includes CAA website links. 1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
SCOPE 1.1 This practice covers internationally accepted methods for conducting safety assessments of systems and equipment for “small” aircraft. 1.2 The applicant for a design approval must seek the individual guidance of their respective civil aviation authority (CAA) body concerning the use of this practice as part of a certification plan. For information on which CAA regulatory bodies have accepted this practice (in whole or in part) as a means of compliance to their Small Aircraft Airworthiness regulations (hereinafter referred to as “the Rules”), refer to ASTM F44 webpage (www.ASTM.org/COMMITTEE/F44.htm) which includes CAA website links. 1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM F3230-21a is classified under the following ICS (International Classification for Standards) categories: 49.020 - Aircraft and space vehicles in general. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM F3230-21a has the following relationships with other standards: It is inter standard links to ASTM F3061/F3061M-23b, ASTM F3060-20, ASTM F3061/F3061M-19a, ASTM F3061/F3061M-19, ASTM F3061/F3061M-17, ASTM F3061/F3061M-16b, ASTM F3060-16a, ASTM F3061/F3061M-16a, ASTM F3060-16, ASTM F3061/F3061M-16, ASTM F3060-15b, ASTM F3060-15a, ASTM F3060-15, ASTM F3061/F3061M-15, ASTM F3060-14. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM F3230-21a is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: F3230 − 21a
Standard Practice for
Safety Assessment of Systems and Equipment in Small
Aircraft
This standard is issued under the fixed designation F3230; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2.2 ASTM Standards:
F3060Terminology for Aircraft
1.1 This practice covers internationally accepted methods
F3061/F3061MSpecification for Systems and Equipment in
for conducting safety assessments of systems and equipment
Small Aircraft
for “small” aircraft.
2.3 EASA Standard:
1.2 The applicant for a design approval must seek the
ETSO-C26dAircraft Wheels And Wheel-Brake Assemblies
individual guidance of their respective civil aviation authority
(CS-23, -27 and -29 aircraft)
(CAA) body concerning the use of this practice as part of a
2.4 FAA Standard:
certification plan. For information on which CAA regulatory
TSO-C26dAircraft Wheels, Brakes and Wheel/Brake As-
bodies have accepted this practice (in whole or in part) as a
semblies for Parts 23, 27, and 29 Aircraft
means of compliance to their Small Aircraft Airworthiness
2.5 Military Standard:
regulations (hereinafter referred to as “the Rules”), refer to
MIL-PRF-87257Hydraulic Fluid, Fire Resistant, Low Tem-
ASTM F44 webpage (www.ASTM.org/COMMITTEE/
perature Synthetic Hydrocarbon Base, Aircraft and Mis-
F44.htm) which includes CAA website links.
sile
1.3 Thevaluesstatedininch-poundunitsaretoberegarded
2.6 RTCA Standard:
asstandard.Nootherunitsofmeasurementareincludedinthis
DO-160Environmental Conditions and Test Procedures for
standard.
Airborne Equipment
1.4 This standard does not purport to address all of the
2.7 SAE Standards:
safety concerns, if any, associated with its use. It is the
SAEARP4761Guidelines and Methods for Conducting the
responsibility of the user of this standard to establish appro-
SafetyAssessmentProcessonCivilAirborneSystemsand
priate safety, health, and environmental practices and deter-
Equipment
mine the applicability of regulatory limitations prior to use.
SAEAS5714Minimum Performance Standard for Parts 23,
1.5 This international standard was developed in accor-
27, and 29AircraftWheels, Brakes, andWheel and Brake
dance with internationally recognized principles on standard-
Assemblies
ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
3. Terminology
mendations issued by the World Trade Organization Technical
3.1 Terminology specific to this practice is provided below.
Barriers to Trade (TBT) Committee.
For general terminology, refer to Terminology F3060.
2. Referenced Documents
2.1 Following is a list of external standards referenced
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
throughoutthispractice;theearliestrevisionacceptableforuse
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
is indicated. In all cases later document revisions are accept-
Standards volume information, refer to the standard’s Document Summary page on
able if shown to be equivalent to the listed revision, or if
the ASTM website.
Available from European Union Aviation Safety Agency (EASA), Konrad-
otherwise formally accepted by the governing CAA; earlier
Adenauer-Ufer 3, D-50668 Cologne, Germany, https://www.easa.europa.eu/.
revisions are not acceptable.
Available from Federal Aviation Administration (FAA), 800 Independence
Ave., SW, Washington, DC 20591, http://www.faa.gov.
1 5
This practice is under the jurisdiction of ASTM Committee F44 on General Available from DLA Document Services, Building 4/D, 700 Robbins Ave.,
Aviation Aircraft and is the direct responsibility of Subcommittee F44.50 on Philadelphia, PA 19111-5094, http://quicksearch.dla.mil.
Systems and Equipment. Available from RTCA, 1150 18th NW, Suite 910 Washington, D.C. 20036,
Current edition approved Nov. 1, 2021. Published December 2021. Originally https://www.rtca.org.
approved in 2017. Last previous edition approved in 2021 as F3230–21. DOI: AvailablefromSAEInternational(SAE),400CommonwealthDr.,Warrendale,
10.1520/F3230-21A. PA 15096, http://www.sae.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F3230 − 21a
3.2 Definitions of Terms Specific to This Standard: ability of the flight crew to cope with adverse operating
3.2.1 aircraft type code, n—an aircraft type code (ATC) is conditions to the extent that there would be: a significant
defined by considering both the technical considerations re- reductioninsafetymarginsorfunctionalcapabilities;asignifi-
gardingthedesignoftheaircraftandtheaeroplanecertification cantincreaseinflightcrewworkloadorinconditionsimpairing
level established based upon risk-based criteria; the method of the efficiency of the flight crew; discomfort to the flight crew;
defining an ATC applicable to this practice is defined in or, physical distress to passengers or cabin crew, possibly
Specification F3061/F3061M. including injuries.
3.2.2 catastrophic failure condition, n—a catastrophic fail- 3.2.12 minor failure condition, n—a minor failure condition
is one that would not significantly reduce aircraft safety, and
ure condition is one that would result in multiple fatalities of
the occupants, or incapacitation or fatal injury to a flight crew which involves crew actions that are well within their capa-
member, normally with the loss of the aircraft. bilities; minor failure conditions may include: a slight reduc-
tion in safety margins or functional capabilities; a slight
3.2.3 complex system, n—a complex system is a system
increaseincrewworkload,suchasroutineflightplanchanges;
whoseoperation,failuremodes,orfailureeffectsaredifficultto
or, some physical discomfort to passengers or cabin crew.
comprehendwithouttheaidofanalyticalmethodsorstructured
3.2.13 negligible failure condition, n—a negligible failure
assessmentmethods,suchasfailuremodesandeffectsanalysis
condition is one that would have no procedural or operational
(FMEA) or fault tree analysis (FTA); increased system com-
effect on the flight crew so as to interfere with the reliable
plexity is often caused by such items as sophisticated compo-
performance of published and trained duties, or on the opera-
nents and multiple interrelationships.
tion or capabilities of the aircraft; however, the event may
3.2.4 conventional system, n—a conventional system is a
result in an inconvenience to aircraft occupants.
system whose function, the technological means to implement
3.2.14 probable, n—probable means that the event is antici-
its function, and its intended usage are all the same as, or
pated to occur one or more times during the entire operational
closely similar to, that of previously approved systems that are
life of each aircraft.
commonly used.
3.2.15 qualitative analysis, n—a qualitative analysis relies
3.2.5 design appraisal, n—adesignappraisalisaqualitative
onanalyticalprocessesthatassesssystemandaircraftsafetyin
appraisal of the integrity and safety of the system design; an
an objective, non-numerical manner.
effective appraisal requires experienced judgment.
3.2.16 quantitative analysis, n—a quantitative analysis re-
3.2.6 extremely improbable, n—extremely improbable
liesonanalyticalprocessesthatapplymathematicalmethodsto
means that an event is considered so unlikely that it is not
assess the system and aircraft safety.
anticipated to occur during the entire operational life of all
aircraft of one type.
3.2.17 redundancy, n—the term redundancy refers to the
presence of more than one independent means for accomplish-
3.2.7 extremely remote, n—extremely remote means that an
ingagivenfunction;eachmeansofaccomplishingthefunction
eventisnotanticipatedtooccurtoeachaircraftduringitstotal
need not be identical.
life, but may occur a few times when considering the total
operational life of all aircraft of the type.
3.2.18 remote, n—remote means that the event is not antici-
pated to occur at each aircraft during its total life, but may
3.2.8 failure condition, n—a failure condition is a condition
occur several times when considering the total operational life
having an effect on the aircraft or its occupants, or both, either
of all aircraft of the type.
direct or consequential, which is caused or contributed to by
one or more failures or errors; the severity of a failure
3.2.19 similarity, n—thetermsimilarityreferstoacondition
condition may be affected by flight phase, relevant adverse
where the equipment type, form, function, design, and instal-
operational or environmental conditions, or other external
lation have only minor differences to previously approved
events, or combinations thereof.
equipment.Thesafetyandoperationalcharacteristicsandother
qualities of the new installation should have no appreciable
3.2.9 hazardous failure condition—a hazardous failure con-
effects on the airworthiness of the aircraft.
dition is one that would reduce the capability of the aircraft or
the ability of the crew to cope with adverse operating condi-
3.2.20 simple system, n—a simple system is a system that
tions to the extent that there would be: a large reduction in
can be evaluated by only qualitative analysis and that is not a
safety margins or functional capabilities; physical distress or
complex system; functional performance is determined by
excessive workload such that the flight crew cannot be relied
combination of tests and analyses.
upon to perform their tasks accurately or completely; or,
3.2.21 single failure, n—a single failure is considered to be
serious or fatal injuries to a relatively small number of persons
anyoccurrence,orsetofoccurrences,that:cannotbeshownto
other than the flight crew.
be independent from each other; affects the operation of
3.2.10 installation appraisal, n—an installation appraisal is
components, parts, or elements of a system such that they can
a qualitative appraisal of the integrity and safety of the nolongerfunctionasintended;or,resultsininadvertentsystem
installation; any deviations from normal industry-accepted
operation.
installation practices should be evaluated.
4. Basic Information
3.2.11 major failure condition, n—a major failure condition
NOTE 1—Table 1 provides correlation between various ATCs and the
is one that would reduce the capability of the aircraft or the individual requirements contained within this section; refer to 3.2.1. For
F3230 − 21a
TABLE 1 ATC Compliance Matrix, Section 4
Aeroplane Certification Level Number of Type of Stall Speed Cruise Meteorological Altitude Maneuvers
Engines Engine(s) Speed Conditions
Section
12 34 S M R T L M H L H D N I L H N A
4.1
4.2CC C
4.2.1CC C
4.2.2CC C
4.2.3CC C
4.2.3.1CC C
4.2.3.2CC C
4.2.3.3CC C
4.2.3.4CC C
4.2.4CC C
4.2.4.1CC C
4.2.4.2CC C
4.2.4.3CC C
4.2.5CC C
eachsubsection,anindicatorcanbefoundundereachATCcharacterfield;
example,adesignandinstallationappraisal)maybeemployed
three indicators are used:
as appropriate to the complexity and criticality of the sys-
An empty cell ( ) in all applicable ATC character field columns
tem(s).
indicates that an aircraft must meet the requirements of that subsection.
Awhite circle (○) in multiple columns indicates that the requirements
4.2 Classification-Based Analyses—Based on the results of
of that subsection are not applicable to an aircraft only if all such ATC
the assessment in accordance with 4.1, the depth of analysis
character fields are applicable.
A mark-out (×) in any of the applicable ATC character field columns
required to show compliance may be determined using Fig. 1
indicates that the requirements of that subsection are not applicable to an
and the Assessment Levels defined in Table 3.
aircraft if that ATC character field is applicable.
4.2.1 In showing compliance with the provisions of 4.2, for
Example—AnaircraftwithanATCof1SRLLDLNisbeingconsidered.
Since all applicable columns are empty for 4.1, that subsection is
negligible failure conditions (refer to 3.2.13), a design and
applicable to the aircraft. Since the “1” aeroplane certification level
installation appraisal to establish independence from other
column, the “L” stall speed column, and the “D” meteorological column
functions is necessary for the safety assessment. In general,
for 4.2.1 all contain white circles, then that subsection is not applicable;
common design practice provides physical and functional
however, for an aircraft with an ATC of 1SRMLDLN, 4.2.1 would be
applicable since the “M” stall speed column does not contain a white isolation from related components which are essential to safe
circle.
operation.
4.1 Failure Condition Classification—An assessment of the
4.2.2 In showing compliance with the provisions of 4.2, for
aircraftandsystemfunctionsmustbeperformedtoidentifyand
minor failure conditions (refer to 3.2.12), a design and instal-
classify the various failure conditions associated with each
lationappraisaltoestablishindependencefromotherfunctions
function; refer to 3.2.8 and Table 2. A functional hazard
is necessary for the safety assessment. This appraisal should
assessment (FHA) in accordance with the methodology out-
consider the effects of system failures on other systems and
lined in SAE ARP4761 is one means of performing this
their functions. In general, common design practice provides
assessment; however, other simpler methodologies (for
TABLE 2 Failure Condition Classifications
Classification of Failure Conditions
A A A A A
Negligible Minor Major Hazardous Catastrophic
Effect on Aircraft No effect on Slight reduction in Significant reduction Large reduction in Normally with hull
operational functional in functional functional loss
capabilities or safety capabilities or safety capabilities or safety capabilities or safety
margins margins margins
Effect on Occupants Inconvenience for Physical discomfort Physical distress to Serious or fatal Multiple fatalities
Classification passengers for passengers passengers, injury to an
B
Considerations possibly including occupant
injuries
Effect on Flight No effect on flight Slight increase in Physical discomfort Physical distress or Fatal injury or
Crew crew workload or use of or a significant excessive workload incapacitation
emergency increase in impairs ability to
procedures workload perform tasks
A
Refer to Section 3.
B
These phrases are descriptions of likely consequences for a given failure condition and not necessarily absolute criteria for classifying that failure condition; for example,
the phrase “normally with hull loss” is a description of likely consequences for a catastrophic failure condition and not necessarily criteria for classifying a failure condition
as catastrophic.
F3230 − 21a
FIG. 1 Depth of Analysis Flowchart
F3230 − 21a
TABLE 3 Assessment Level Selection Matrix
Aeroplane Propulsion Information
B
Certification Reciprocating/Electric Turbine
Level 1>11>1
A
Level 1 I IIIIII
A
Level 2 I IIIIII
A
Level 3 III III III III
A
Level 4 IV IV IV IV
A
Refer to Specification F3061/F3061M.
B
The term “electric” as used in this table is intended to cover conventional normal
category aircraft that are powered by electric motors. It does not include hybrids or
electric vertical takeoff and landing (eVTOL) aircraft at this time. Unique architec-
tures may require specific policy, guidance, or approval by the appropriate
certifying authority.
physical and functional isolation from related components Forcomplexsystemswherefunctionalredundancyisrequired,
which are essential to safe operation. a qualitative functional FTA or FMEA may be necessary to
4.2.3 In showing compliance with the provisions of 4.2, for demonstrate that redundancy actually exists (for example, no
major failure conditions (refer to 3.2.11), a qualitative analysis single failure affects all functional channels).
(refer to 3.2.15) must be performed to determine compliance 4.2.4 In showing compliance with the provisions of 4.2, for
with the requirements of Table 4; in certain circumstances, a Hazardous and Catastrophic Failure Conditions (refer to 3.2.9
quantitative analysis (refer to 3.2.16) may also be required. and 3.2.2, respectively) a thorough safety assessment is nec-
There are several methods of performing a valid qualitative essary. Except as allowed in 4.2.4.1 – 4.2.4.3, a detailed safety
analysis. analysis must be completed for each hazardous and cata-
4.2.3.1 A “similarity argument” allows validation of a strophic failure condition identified in accordance with 4.1.
requirement by comparison to the requirements of similar Such an assessment usually consists of an appropriate combi-
certified systems. A similarity argument gains strength as the nation of qualitative and quantitative analyses; a system safety
periodofexperiencewiththesystemincreases.Ifthesystemis analysis(SSA)inaccordancewiththemethodologyoutlinedin
similar in its relevant attributes to those used in other aircraft SAE ARP4761 is one means of performing these analyses;
and if the functions and effects of failure would be the same, however, other simpler methodologies may be employed as
thenadesignandinstallationappraisalandsatisfactoryservice appropriate.
history of either the equipment being analyzed or of a similar 4.2.4.1 For simple and conventional installations (that is,
design is usually acceptable for showing compliance. It is the low complexity and similarity in relevant attributes), it may be
applicant’s responsibility to provide data that: is accepted, possible to assess a hazardous or catastrophic failure condition
approved, or both; and, supports any claims of similarity to a as being extremely remote (refer to 3.2.7) or extremely
previous installation. improbable (refer to 3.2.6), respectively, on the basis of
4.2.3.2 For systems that are not complex, and where simi- experienced engineering judgment using only qualitative
larity arguments cannot be used, “qualitative occurrence argu- analysis.Thebasisforsuchanassessmentwillbethedegreeof
ments” may be presented to demonstrate that the major failure redundancy, the established independence and isolation of the
conditions of the system, as installed, are consistent with the channels, and the reliability record of the technology involved.
requirements of Table 4; for example, redundant systems may Satisfactory service experience on similar systems commonly
qualify for this approach. used in many aircraft may be sufficient when a close similarity
4.2.3.3 For systems that are complex and possess low is established regarding both the system design and operating
redundancy (for example, a system with a self-monitoring conditions.
microprocessor), a qualitative functional FTA or FMEA sup- 4.2.4.2 For complex systems where true similarity can be
portedbyfailureratedataandfaultdetectioncoverageanalysis rigorously established in all relevant attributes, including
must be presented to demonstrate that the major failure installation attributes, it may be possible to assess a hazardous
conditions of the system, as installed, are consistent with the or catastrophic failure condition as being extremely remote or
requirements of Table 4. extremely improbable, respectively, on the basis of experi-
4.2.3.4 A Qualitative Analysis of a redundant system is enced engineering judgment using only qualitative analysis.
usually complete if it shows isolation between redundant The basis for such an assessment will be a high degree of
system channels and satisfactory reliability for each channel. similarity in both design and application.
TABLE 4 Allowable Qualitative Probability
Failure Condition Classification (from Table 2)
A
All Assessment Level
B B B B B
Negligible Minor Major Hazardous Catastrophic
B B B B
ALL No Probability Probable Remote Extremely Remote Extremely Improbable
Requirement
A
Refer to Table 3.
B
Refer to Section 3.
F3230 − 21a
A
TABLE 5 Allowable Quantitative Probabilities
Failure Condition Classification (from Table 2)
B
Assessment Level
C C C C C
Negligible Minor Major Hazardous Catastrophic
-3 -4 -5 -6
I <10 <10 <10 <10
D
(See )
-3 -5 -6 -7
II <10 <10 <10 <10
D
No Probability (See )
-3 -5 -7 -8
Requirement
III <10 <10 <10 <10
D
(See )
-3 -5 -7 -9
IV <10 <10 <10 <10
D
(See )
A
Numerical values indicate an order of probability range and are provided here as a reference; refer to 4.2.5.
B
Refer to Table 3.
C
Refer to Section 3.
D
At the aircraft function level, no single failure resulting in a catastrophic failure condition is permitted.
4.2.4.3 No catastrophic failure condition should result from occurrence meets the probability range shown in Table 5.Itis
the failure of a single component, part, or element of a system. recognizedthatthereisinherentvarianceinpredictionsusedto
Experienced engineering judgment and service history should
demonstrate that these probabilities are met; it may therefore
showthatacatastrophicfailureconditionduetoasinglefailure
be acceptable, provided the analysis can be shown to be
modeisnotapracticalpossibility.Thelogicandrationaleused
conservative and is acceptable to the governing CAA, to be
in the assessment should be straightforward and obviously
slightly above the probabilities shown in Table 5.
substantiate that the failure mode simply would not occur
unless it is associated with an unrelated failure condition that
5. Keywords
would, in itself, be Catastrophic.
5.1 catastrophic; failure condition; FHA; FMEA; FTA;
4.2.5 In showing compliance with the provisions of 4.2.4,
hazardous; major; minor; qualitative; quantitative; similarity;
where QuantitativeAnalysis is required by Fig. 1, the analysis
SSA; system safety
should demonstrate that the probability of the failure condition
APPENDIXES
(Nonmandatory Information)
X1. SUPPORTING INFORMATION FOR REVISIONS
X1.1 Revisions to Table 3 the aircraft function level, no single failure resulting in a
Catastrophic Failure Condition is permitted.”); this is consis-
X1.1.1 Revision 16 to Previous Location (Specification
tent with the pre-existing regulatory guidance material from
F3061/F3061M, Table 2):
which Table 3 of Specification F3061/F3061M was derived,
X1.1.1.1 Discussion—Section 3.2.1.1 of Specification
and is reflected in the approved version of the document.
F3061/F3061Mdefinestherisk-basedcriteriathatestablishthe
However, during final editing the note-reference was inadver-
variousAirworthiness Levels. Each of the row header cells in
tently removed from Assessment Levels I through III.
the “Airworthiness Level” column of Table 2 of Specification
X1.2.1.2 Proposal—Restore “(See Note D)” to Assessment
F3061/F3061M currently contains a condensed version of the
Levels I through III under the “Catastrophic” column within
corresponding definition, which is redundant to 3.2.1.1 of
the “Allowable Quantitative Probabilities” portion of Table 3
Specification F3061/F3061M.
of Specification F3061/F3061M.
X1.1.1.2 Proposal—Remove the redundant language from
X1.2.1.3 Rationale for Change(s)—The proposal is for the
therowheadercellsidentifiedasAffectedContent,andinstead
reintroduction of the originally intended and approved mate-
add a reference to 3.2.1.1 of Specification F3061/F3061M.
rial. This will serve to realign the technical content with the
X1.1.1.3 Rationale for Change(s)—The proposal is for the
pre-existing regulatory guidance material from which Table 3
removal of redundant information only; no technical content is
of Specification F3061/F3061M was derived.
added, deleted, or modified.
X1.3 Revisions to Table 3
X1.2 Revisions to Table 5
X1.3.1 Revision 21:
X1.2.1 Revision 16 to Previous Location (Specification
F3061/F3061M, Table 3): X1.3.1.1 Discussion:
X1.2.1.1 Discussion—In the “Allowable Quantitative Prob- (1)Table 3 provides a mapping from airworthiness level
abilities” portion of Table 3 of Specification F3061/F3061M, (determined by occupant risk exposure based on passenger
underthe“Catastrophic”column,theoriginalintentastoapply seating configuration, according to Part 23 Amendment 64 or
Note D to all Assessment Levels (Note D currently reads “At CS 23Amendment 5) to assessment level.Assessment level is
F3230 − 21a
used to assign allowable quantitative probabilities for failure adding a new “Note B” to explain that the text in the
conditions. When airworthiness levels were introduced in “Classification Consideration” rows are descriptions of likely
Amendment 64/Amendment 5 as a replacement for the class consequences for a given failure condition—not necessarily
system, it resulted in some airworthiness level 1 and 2 aircraft absolute criteria for classifying that failure condition. That
being held to a higher standard than previously required.Table ballotwentontoprovidetwoexamplesthataccompaniedNote
3 was created to ensure consistency with AC 23.1309-1E. B; it is with these examples that the negative commenters took
(2)To maintain this desired consistency, propulsion infor- exception.
mation (type of engines and number installed) is used to (2)The first example addressed the phrase “normally with
determine assessment level. This criterion has served as an hull loss”, stating that the phrase is a description of likely
acceptable proxy for a number of associated factors, such as consequences for a catastrophic failure condition and not
low speed performance, system complexity, pilot workload necessarily criteria for classifying a failure condition as cata-
expectations, and power availability. The current propulsion strophic. It went on to state that, with advancements being
type classifications used in Table 3 are reciprocating and made in the area of crashworthiness, it is possible that the hull
turbine. The only practical difference in allowable quantitative could be sacrificed to avoid catastrophic loss of life. The
probabilities for failure are for single-engine reciprocating negative commenters objected to asserting that advances in
aircraft;forallothercases,assessmentlevelsareconsistentfor crashworthiness could be used to reduce the classification of
a given airworthiness level. the failure condition. After further discussion within task
(3)This proposal modifies Table 3 to include pure electric group, it was decided to delete that assertion to address the
propulsion. The result of this modification would result in an commenters’concern.
airworthiness level 1 or 2 aircraft with an electric motor being (3)The second example stated that incapacitation of the
held to the same standard as a reciprocating engine aircraft. crew may not necessarily be catastrophic if the aircraft was
(4)Hybrid propulsion vehicles are not being directly ad- equipped with systems that provided for continued safe flight
dressed in this ballot. Hybrid concepts span a diverse range of and landing. The commenters noted that any failure condition
architectures (series, parallel, turboelectric, etc) and may rely that caused crew incapacitation must still be shown to be
on either reciprocating or turbine components. How these extremely improbable irrespective of aircraft equipage. They
systems map to Table 3 deserves greater thought and consid- didacknowledgethatautonomousaircraftsystemsmaybeable
eration. to mitigate the effects but ultimately, they disagreed with the
(5)Thischangedoesnotdirectlyaddressallconsiderations inclusion of this example. After further discussion, it was
for appropriate assessment levels for eVTOL aircraft. Unique decided to completely remove this example.
architecturesmayrequirespecificpolicy,guidance,orapproval
NOTE X1.1—The wording proposed in the previous ballot is already
by the appropriate certifying authority.
included in the equivalent table in Practice F3309/F3309M. A separate
X1.3.1.2 Proposal—Change the column header “Engine
ballot will be generated to modify Practice F3309/F3309M to match the
changes proposed in this ballot.
Information” to “Propulsion Information”; change “Recipro-
B B
cating”to“Reciprocating/Electric ”;andaddnote“ Theterm
X1.4.1.2 Proposal—Add superscript “B” after the phrase
“electric”asusedinthistableisintendedtocoverconventional
“Classification Considerations”; below Table 2, add “Note B”
normalcategoryaircraftthatarepoweredbyelectricmotors.It
that explains that those phrases in under each failure condition
doesnotincludehybridsorelectricverticaltakeoffandlanding
classification are descriptions of likely consequence of a given
(eVTOL) aircraft at this time. Unique architectures may
failure condition and not necessarily absolute criteria for
require specific policy, guidance, or approval by the appropri-
classifyingthatfailurecondition.Provideasingleexamplethat
ate certifying authority”.
states that explains loss of the hull in and of itself may not
X1.3.1.3 Rationale for Change(s)—To allow conventional
necessarily be catastrophic.
Part 23 aircraft with electric propulsion to use this practice.
X1.4.1.3 Rationale for Change(s)—Theexisting,unclarified
wording has been used in the past to push classifications to
X1.4 Revisions to Table 2
catastrophic due only to the anticipated damage to the hull.
X1.4.1 Revision 21a:
Loss of the hull in and of itself is a financial impact. It is true
X1.4.1.1 Discussion: that in most catastrophic events the hull is damaged signifi-
(1)Last year, we balloted a proposed change to Practice cantly. However, the note clarifies that if the other criteria for
F3230, Table 2, that received negative votes from EASA and catastrophic are not met, loss of the hull by itself should not
TCCA that were found to be persuasive. That ballot proposed force a catastrophic classification.
F3230 − 21a
X2. GUIDANCE FOR QUALITATIVE PROBABILITY ANALYSIS
X2.1 Introduction designs that have established an acceptable service history?
The second step is to show that the design is simple.Adesign
X2.1.1 Thisappendixcontainssupplementalinformationon
maybeconsideredsimpleifitsfailuremodescanbeevaluated
how to perform the qualitative analysis for hazardous and
without the aid of structured analysis such as FMEAor a FTA.
catastrophic failure conditions for systems that have been
The third step is to establish that the likelihood of the failure
accepted as simple and conventional in accordance with
condition is acceptable. This evaluation identifies failures or
4.2.4.1.
combinations of failures that must occur to result in the failure
X2.1.1.1 Qualitative Probability Requirements—
condition and considers redundancy, independence, isolation,
Requirements for the qualitative analysis are based on failure
and common causes. The evaluation considers component
condition classifications, which usually come from the FHAin
qualificationdataorotherdatathatsupportstheconclusionthat
accordance with 4.1. The definitions of extremely improbable
failures aren’t expected during various operating conditions
and extremely remote from Section 3 are used for the qualita-
and environments.The evaluation considers latent failures that
tive analysis and not the quantitative values from Table 5.
could contribute to the failure condition. Fig. X2.1 shows the
(1)Catastrophic failure conditions must be so unlikely that
high-level process described abov
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: F3230 − 21 F3230 − 21a
Standard Practice for
Safety Assessment of Systems and Equipment in Small
Aircraft
This standard is issued under the fixed designation F3230; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice covers internationally accepted methods for conducting safety assessments of systems and equipment for “small”
aircraft.
1.2 The applicant for a design approval must seek the individual guidance of their respective civil aviation authority (CAA) body
concerning the use of this practice as part of a certification plan. For information on which CAA regulatory bodies have accepted
this practice (in whole or in part) as a means of compliance to their Small Aircraft Airworthiness regulations (hereinafter referred
to as “the Rules”), refer to ASTM F44 webpage (www.ASTM.org/COMMITTEE/F44.htm) which includes CAA website links.
1.3 The values stated in inch-pound units are to be regarded as standard. No other units of measurement are included in this
standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of
regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 Following is a list of external standards referenced throughout this practice; the earliest revision acceptable for use is indicated.
In all cases later document revisions are acceptable if shown to be equivalent to the listed revision, or if otherwise formally
accepted by the governing CAA; earlier revisions are not acceptable.
2.2 ASTM Standards:
F3060 Terminology for Aircraft
F3061/F3061M Specification for Systems and Equipment in Small Aircraft
2.3 EASA Standard:
ETSO-C26d Aircraft Wheels And Wheel-Brake Assemblies (CS-23, -27 and -29 aircraft)
This practice is under the jurisdiction of ASTM Committee F44 on General Aviation Aircraft and is the direct responsibility of Subcommittee F44.50 on Systems and
Equipment.
Current edition approved Oct. 1, 2021Nov. 1, 2021. Published November 2021December 2021. Originally approved in 2017. Last previous edition approved in 20202021
as F3230–20a.–21. DOI: 10.1520/F3230-21.10.1520/F3230-21A.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Available from European Union Aviation Safety Agency (EASA), Konrad-Adenauer-Ufer 3, D-50668 Cologne, Germany, https://www.easa.europa.eu/.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F3230 − 21a
2.4 FAA Standard:
TSO-C26d Aircraft Wheels, Brakes and Wheel/Brake Assemblies for Parts 23, 27, and 29 Aircraft
2.5 Military Standard:
MIL-PRF-87257 Hydraulic Fluid, Fire Resistant, Low Temperature Synthetic Hydrocarbon Base, Aircraft and Missile
2.6 RTCA Standard:
DO-160 Environmental Conditions and Test Procedures for Airborne Equipment
2.7 SAE Standards:
SAE ARP4761 Guidelines and Methods for Conducting the Safety Assessment Process on Civil Airborne Systems and
Equipment
SAE AS5714 Minimum Performance Standard for Parts 23, 27, and 29 Aircraft Wheels, Brakes, and Wheel and Brake
Assemblies
3. Terminology
3.1 Terminology specific to this practice is provided below. For general terminology, refer to Terminology F3060.
Available from Federal Aviation Administration (FAA), 800 Independence Ave., SW, Washington, DC 20591, http://www.faa.gov.
Available from DLA Document Services, Building 4/D, 700 Robbins Ave., Philadelphia, PA 19111-5094, http://quicksearch.dla.mil.
Available from RTCA, 1150 18th NW, Suite 910 Washington, D.C. 20036, https://www.rtca.org.
Available from SAE International (SAE), 400 Commonwealth Dr., Warrendale, PA 15096, http://www.sae.org.
F3230 − 21a
3.2 Definitions of Terms Specific to This Standard:
3.2.1 aircraft type code, n—an aircraft type code (ATC) is defined by considering both the technical considerations regarding the
design of the aircraft and the aeroplane certification level established based upon risk-based criteria; the method of defining an ATC
applicable to this practice is defined in Specification F3061/F3061M.
3.2.2 catastrophic failure condition, n—a catastrophic failure condition is one that would result in multiple fatalities of the
occupants, or incapacitation or fatal injury to a flight crew member, normally with the loss of the aircraft.
3.2.3 complex system, n—a complex system is a system whose operation, failure modes, or failure effects are difficult to
comprehend without the aid of analytical methods or structured assessment methods, such as failure modes and effects analysis
(FMEA) or fault tree analysis (FTA); increased system complexity is often caused by such items as sophisticated components and
multiple interrelationships.
3.2.4 conventional system, n—a conventional system is a system whose function, the technological means to implement its
function, and its intended usage are all the same as, or closely similar to, that of previously approved systems that are commonly
used.
3.2.5 design appraisal, n—a design appraisal is a qualitative appraisal of the integrity and safety of the system design; an effective
appraisal requires experienced judgment.
3.2.6 extremely improbable, n—extremely improbable means that an event is considered so unlikely that it is not anticipated to
occur during the entire operational life of all aircraft of one type.
3.2.7 extremely remote, n—extremely remote means that an event is not anticipated to occur to each aircraft during its total life,
but may occur a few times when considering the total operational life of all aircraft of the type.
3.2.8 failure condition, n—a failure condition is a condition having an effect on the aircraft or its occupants, or both, either direct
or consequential, which is caused or contributed to by one or more failures or errors; the severity of a failure condition may be
affected by flight phase, relevant adverse operational or environmental conditions, or other external events, or combinations
thereof.
3.2.9 hazardous failure condition—a hazardous failure condition is one that would reduce the capability of the aircraft or the
ability of the crew to cope with adverse operating conditions to the extent that there would be: a large reduction in safety margins
or functional capabilities; physical distress or excessive workload such that the flight crew cannot be relied upon to perform their
tasks accurately or completely; or, serious or fatal injuries to a relatively small number of persons other than the flight crew.
3.2.10 installation appraisal, n—an installation appraisal is a qualitative appraisal of the integrity and safety of the installation;
any deviations from normal industry-accepted installation practices should be evaluated.
3.2.11 major failure condition, n—a major failure condition is one that would reduce the capability of the aircraft or the ability
of the flight crew to cope with adverse operating conditions to the extent that there would be: a significant reduction in safety
margins or functional capabilities; a significant increase in flight crew workload or in conditions impairing the efficiency of the
flight crew; discomfort to the flight crew; or, physical distress to passengers or cabin crew, possibly including injuries.
3.2.12 minor failure condition, n—a minor failure condition is one that would not significantly reduce aircraft safety, and which
involves crew actions that are well within their capabilities; minor failure conditions may include: a slight reduction in safety
margins or functional capabilities; a slight increase in crew workload, such as routine flight plan changes; or, some physical
discomfort to passengers or cabin crew.
3.2.13 negligible failure condition, n—a negligible failure condition is one that would have no procedural or operational effect on
the flight crew so as to interfere with the reliable performance of published and trained duties, or on the operation or capabilities
of the aircraft; however, the event may result in an inconvenience to aircraft occupants.
F3230 − 21a
3.2.14 probable, n—probable means that the event is anticipated to occur one or more times during the entire operational life of
each aircraft.
3.2.15 qualitative analysis, n—a qualitative analysis relies on analytical processes that assess system and aircraft safety in an
objective, non-numerical manner.
3.2.16 quantitative analysis, n—a quantitative analysis relies on analytical processes that apply mathematical methods to assess
the system and aircraft safety.
3.2.17 redundancy, n—the term redundancy refers to the presence of more than one independent means for accomplishing a given
function; each means of accomplishing the function need not be identical.
3.2.18 remote, n—remote means that the event is not anticipated to occur at each aircraft during its total life, but may occur several
times when considering the total operational life of all aircraft of the type.
3.2.19 similarity, n—the term similarity refers to a condition where the equipment type, form, function, design, and installation
have only minor differences to previously approved equipment. The safety and operational characteristics and other qualities of
the new installation should have no appreciable effects on the airworthiness of the aircraft.
3.2.20 simple system, n—a simple system is a system that can be evaluated by only qualitative analysis and that is not a complex
system; functional performance is determined by combination of tests and analyses.
3.2.21 single failure, n—a single failure is considered to be any occurrence, or set of occurrences, that: cannot be shown to be
independent from each other; affects the operation of components, parts, or elements of a system such that they can no longer
function as intended; or, results in inadvertent system operation.
4. Basic Information
NOTE 1—Table 1 provides correlation between various ATCs and the individual requirements contained within this section; refer to 3.2.1. For each
subsection, an indicator can be found under each ATC character field; three indicators are used:
An empty cell ( ) in all applicable ATC character field columns indicates that an aircraft must meet the requirements of that subsection.
A white circle (○) in multiple columns indicates that the requirements of that subsection are not applicable to an aircraft only if all such ATC character
fields are applicable.
A mark-out (×) in any of the applicable ATC character field columns indicates that the requirements of that subsection are not applicable to an aircraft
if that ATC character field is applicable.
Example—An aircraft with an ATC of 1SRLLDLN is being considered. Since all applicable columns are empty for 4.1, that subsection is applicable
to the aircraft. Since the “1” aeroplane certification level column, the “L” stall speed column, and the “D” meteorological column for 4.2.1 all contain
white circles, then that subsection is not applicable; however, for an aircraft with an ATC of 1SRMLDLN, 4.2.1 would be applicable since the “M” stall
speed column does not contain a white circle.
TABLE 1 ATC Compliance Matrix, Section 4
Aeroplane Certification Level Number of Type of Stall Speed Cruise Meteorological Altitude Maneuvers
Engines Engine(s) Speed Conditions
Section
1 2 3 4 S M R T L M H L H D N I L H N A
4.1
4.2 C C C
4.2.1 C C C
4.2.2 C C C
4.2.3 C C C
4.2.3.1 C C C
4.2.3.2 C C C
4.2.3.3 C C C
4.2.3.4 C C C
4.2.4 C C C
4.2.4.1 C C C
4.2.4.2 C C C
4.2.4.3 C C C
4.2.5 C C C
F3230 − 21a
4.1 Failure Condition Classification—An assessment of the aircraft and system functions must be performed to identify and
classify the various failure conditions associated with each function; refer to 3.2.8 and Table 2. A functional hazard assessment
(FHA) in accordance with the methodology outlined in SAE ARP4761 is one means of performing this assessment; however, other
simpler methodologies (for example, a design and installation appraisal) may be employed as appropriate to the complexity and
criticality of the system(s).
4.2 Classification-Based Analyses—Based on the results of the assessment in accordance with 4.1, the depth of analysis required
to show compliance may be determined using Fig. 1 and the Assessment Levels defined in Table 3.
4.2.1 In showing compliance with the provisions of 4.2, for negligible failure conditions (refer to 3.2.13), a design and installation
appraisal to establish independence from other functions is necessary for the safety assessment. In general, common design practice
provides physical and functional isolation from related components which are essential to safe operation.
4.2.2 In showing compliance with the provisions of 4.2, for minor failure conditions (refer to 3.2.12), a design and installation
appraisal to establish independence from other functions is necessary for the safety assessment. This appraisal should consider the
effects of system failures on other systems and their functions. In general, common design practice provides physical and
functional isolation from related components which are essential to safe operation.
4.2.3 In showing compliance with the provisions of 4.2, for major failure conditions (refer to 3.2.11), a qualitative analysis (refer
to 3.2.15) must be performed to determine compliance with the requirements of Table 4; in certain circumstances, a quantitative
analysis (refer to 3.2.16) may also be required. There are several methods of performing a valid qualitative analysis.
4.2.3.1 A “similarity argument” allows validation of a requirement by comparison to the requirements of similar certified systems.
A similarity argument gains strength as the period of experience with the system increases. If the system is similar in its relevant
attributes to those used in other aircraft and if the functions and effects of failure would be the same, then a design and installation
appraisal and satisfactory service history of either the equipment being analyzed or of a similar design is usually acceptable for
showing compliance. It is the applicant’s responsibility to provide data that: is accepted, approved, or both; and, supports any
claims of similarity to a previous installation.
4.2.3.2 For systems that are not complex, and where similarity arguments cannot be used, “qualitative occurrence arguments” may
be presented to demonstrate that the major failure conditions of the system, as installed, are consistent with the requirements of
Table 4; for example, redundant systems may qualify for this approach.
4.2.3.3 For systems that are complex and possess low redundancy (for example, a system with a self-monitoring microprocessor),
a qualitative functional FTA or FMEA supported by failure rate data and fault detection coverage analysis must be presented to
demonstrate that the major failure conditions of the system, as installed, are consistent with the requirements of Table 4.
4.2.3.4 A Qualitative Analysis of a redundant system is usually complete if it shows isolation between redundant system channels
TABLE 2 Failure Condition Classifications
Classification of Failure Conditions
A A A A A
Negligible Minor Major Hazardous Catastrophic
Effect on Aircraft No effect on Slight reduction in Significant reduction Large reduction in Normally with hull
operational functional in functional functional loss
capabilities or safety capabilities or safety capabilities or safety capabilities or safety
margins margins margins
Effect on Occupants Inconvenience for Physical discomfort Physical distress to Serious or fatal Multiple fatalities
Classification passengers for passengers passengers, injury to an
B
Considerations possibly including occupant
injuries
Effect on Flight No effect on flight Slight increase in Physical discomfort Physical distress or Fatal injury or
Crew crew workload or use of or a significant excessive workload incapacitation
emergency increase in impairs ability to
procedures workload perform tasks
A
Refer to Section 3.
B
These phrases are descriptions of likely consequences for a given failure condition and not necessarily absolute criteria for classifying that failure condition; for example,
the phrase “normally with hull loss” is a description of likely consequences for a catastrophic failure condition and not necessarily criteria for classifying a failure condition
as catastrophic.
F3230 − 21a
FIG. 1 Depth of Analysis Flowchart
F3230 − 21a
TABLE 3 Assessment Level Selection Matrix
Aeroplane Propulsion Information
B
Certification Reciprocating/Electric Turbine
Level 1 >1 1 >1
A
Level 1 I II II II
A
Level 2 I II II II
A
Level 3 III III III III
A
Level 4 IV IV IV IV
A
Refer to Specification F3061/F3061M.
B
The term “electric” as used in this table is intended to cover conventional normal
category aircraft that are powered by electric motors. It does not include hybrids or
electric vertical takeoff and landing (eVTOL) aircraft at this time. Unique architec-
tures may require specific policy, guidance, or approval by the appropriate
certifying authority.
TABLE 4 Allowable Qualitative Probability
Failure Condition Classification (from Table 2)
A
All Assessment Level
B B B B B
Negligible Minor Major Hazardous Catastrophic
B B B B
ALL No Probability Probable Remote Extremely Remote Extremely Improbable
Requirement
A
Refer to Table 3.
B
Refer to Section 3.
A
TABLE 5 Allowable Quantitative Probabilities
Failure Condition Classification (from Table 2)
B
Assessment Level
C C C C C
Negligible Minor Major Hazardous Catastrophic
-3 -4 -5 -6
I <10 <10 <10 <10
D
(See )
-3 -5 -6 -7
II <10 <10 <10 <10
D
No Probability (See )
-3 -5 -7 -8
III Requirement <10 <10 <10 <10
D
(See )
-3 -5 -7 -9
IV <10 <10 <10 <10
D
(See )
A
Numerical values indicate an order of probability range and are provided here as a reference; refer to 4.2.5.
B
Refer to Table 3.
C
Refer to Section 3.
D
At the aircraft function level, no single failure resulting in a catastrophic failure condition is permitted.
and satisfactory reliability for each channel. For complex systems where functional redundancy is required, a qualitative functional
FTA or FMEA may be necessary to demonstrate that redundancy actually exists (for example, no single failure affects all functional
channels).
4.2.4 In showing compliance with the provisions of 4.2, for Hazardous and Catastrophic Failure Conditions (refer to 3.2.9 and
3.2.2, respectively) a thorough safety assessment is necessary. Except as allowed in 4.2.4.1 – 4.2.4.3, a detailed safety analysis must
be completed for each hazardous and catastrophic failure condition identified in accordance with 4.1. Such an assessment usually
consists of an appropriate combination of qualitative and quantitative analyses; a system safety analysis (SSA) in accordance with
the methodology outlined in SAE ARP4761 is one means of performing these analyses; however, other simpler methodologies may
be employed as appropriate.
4.2.4.1 For simple and conventional installations (that is, low complexity and similarity in relevant attributes), it may be possible
to assess a hazardous or catastrophic failure condition as being extremely remote (refer to 3.2.7) or extremely improbable (refer
to 3.2.6), respectively, on the basis of experienced engineering judgment using only qualitative analysis. The basis for such an
assessment will be the degree of redundancy, the established independence and isolation of the channels, and the reliability record
of the technology involved. Satisfactory service experience on similar systems commonly used in many aircraft may be sufficient
when a close similarity is established regarding both the system design and operating conditions.
4.2.4.2 For complex systems where true similarity can be rigorously established in all relevant attributes, including installation
attributes, it may be possible to assess a hazardous or catastrophic failure condition as being extremely remote or extremely
improbable, respectively, on the basis of experienced engineering judgment using only qualitative analysis. The basis for such an
assessment will be a high degree of similarity in both design and application.
F3230 − 21a
4.2.4.3 No catastrophic failure condition should result from the failure of a single component, part, or element of a system.
Experienced engineering judgment and service history should show that a catastrophic failure condition due to a single failure
mode is not a practical possibility. The logic and rationale used in the assessment should be straightforward and obviously
substantiate that the failure mode simply would not occur unless it is associated with an unrelated failure condition that would,
in itself, be Catastrophic.
4.2.5 In showing compliance with the provisions of 4.2.4, where Quantitative Analysis is required by Fig. 1, the analysis should
demonstrate that the probability of the failure condition occurrence meets the probability range shown in Table 5. It is recognized
that there is inherent variance in predictions used to demonstrate that these probabilities are met; it may therefore be acceptable,
provided the analysis can be shown to be conservative and is acceptable to the governing CAA, to be slightly above the
probabilities shown in Table 5.
5. Keywords
5.1 catastrophic; failure condition; FHA; FMEA; FTA; hazardous; major; minor; qualitative; quantitative; similarity; SSA; system
safety
APPENDIXES
(Nonmandatory Information)
X1. SUPPORTING INFORMATION FOR REVISIONS
X1.1 Revisions to Table 3
X1.1.1 Revision 16 to Previous Location (Specification F3061/F3061M, Table 2):
X1.1.1.1 Discussion—Section 3.2.1.1 of Specification F3061/F3061M defines the risk-based criteria that establish the various
Airworthiness Levels. Each of the row header cells in the “Airworthiness Level” column of Table 2 of Specification
F3061/F3061M currently contains a condensed version of the corresponding definition, which is redundant to 3.2.1.1 of
Specification F3061/F3061M.
X1.1.1.2 Proposal—Remove the redundant language from the row header cells identified as Affected Content, and instead add a
reference to 3.2.1.1 of Specification F3061/F3061M.
X1.1.1.3 Rationale for Change(s)—The proposal is for the removal of redundant information only; no technical content is added,
deleted, or modified.
X1.2 Revisions to Table 5
X1.2.1 Revision 16 to Previous Location (Specification F3061/F3061M, Table 3):
X1.2.1.1 Discussion—In the “Allowable Quantitative Probabilities” portion of Table 3 of Specification F3061/F3061M, under the
“Catastrophic” column, the original intent as to apply Note D to all Assessment Levels (Note D currently reads “At the aircraft
function level, no single failure resulting in a Catastrophic Failure Condition is permitted.”); this is consistent with the pre-existing
regulatory guidance material from which Table 3 of Specification F3061/F3061M was derived, and is reflected in the approved
version of the document. However, during final editing the note-reference was inadvertently removed from Assessment Levels I
through III.
F3230 − 21a
X1.2.1.2 Proposal—Restore “(See Note D)” to Assessment Levels I through III under the “Catastrophic” column within the
“Allowable Quantitative Probabilities” portion of Table 3 of Specification F3061/F3061M.
X1.2.1.3 Rationale for Change(s)—The proposal is for the reintroduction of the originally intended and approved material. This
will serve to realign the technical content with the pre-existing regulatory guidance material from which Table 3 of Specification
F3061/F3061M was derived.
X1.3 Revisions to Table 3
X1.3.1 Revision 21:
X1.3.1.1 Discussion:
(1) Table 3 provides a mapping from airworthiness level (determined by occupant risk exposure based on passenger seating
configuration, according to Part 23 Amendment 64 or CS 23 Amendment 5) to assessment level. Assessment level is used to assign
allowable quantitative probabilities for failure conditions. When airworthiness levels were introduced in Amendment 64/
Amendment 5 as a replacement for the class system, it resulted in some airworthiness level 1 and 2 aircraft being held to a higher
standard than previously required. Table 3 was created to ensure consistency with AC 23.1309-1E.
(2) To maintain this desired consistency, propulsion information (type of engines and number installed) is used to determine
assessment level. This criterion has served as an acceptable proxy for a number of associated factors, such as low speed
performance, system complexity, pilot workload expectations, and power availability. The current propulsion type classifications
used in Table 3 are reciprocating and turbine. The only practical difference in allowable quantitative probabilities for failure are
for single-engine reciprocating aircraft; for all other cases, assessment levels are consistent for a given airworthiness level.
(3) This proposal modifies Table 3 to include pure electric propulsion. The result of this modification would result in an
airworthiness level 1 or 2 aircraft with an electric motor being held to the same standard as a reciprocating engine aircraft.
(4) Hybrid propulsion vehicles are not being directly addressed in this ballot. Hybrid concepts span a diverse range of
architectures (series, parallel, turboelectric, etc) and may rely on either reciprocating or turbine components. How these systems
map to Table 3 deserves greater thought and consideration.
(5) This change does not directly address all considerations for appropriate assessment levels for eVTOL aircraft. Unique
architectures may require specific policy, guidance, or approval by the appropriate certifying authority.
X1.3.1.2 Proposal—Change the column header “Engine Information” to “Propulsion Information”; change “Reciprocating” to
B B
“Reciprocating/Electric ”; and add note “ The term “electric” as used in this table is intended to cover conventional normal
category aircraft that are powered by electric motors. It does not include hybrids or electric vertical takeoff and landing (eVTOL)
aircraft at this time. Unique architectures may require specific policy, guidance, or approval by the appropriate certifying
authority”.
X1.3.1.3 Rationale for Change(s)—To allow conventional Part 23 aircraft with electric propulsion to use this practice.
X1.4 Revisions to Table 2
X1.4.1 Revision 21a:
X1.4.1.1 Discussion:
(1) Last year, we balloted a proposed change to Practice F3230, Table 2, that received negative votes from EASA and TCCA
that were found to be persuasive. That ballot proposed adding a new “Note B” to explain that the text in the “Classification
Consideration” rows are descriptions of likely consequences for a given failure condition—not necessarily absolute criteria for
F3230 − 21a
classifying that failure condition. That ballot went on to provide two examples that accompanied Note B; it is with these examples
that the negative commenters took exception.
(2) The first example addressed the phrase “normally with hull loss”, stating that the phrase is a description of likely
consequences for a catastrophic failure condition and not necessarily criteria for classifying a failure condition as catastrophic. It
went on to state that, with advancements being made in the area of crashworthiness, it is possible that the hull could be sacrificed
to avoid catastrophic loss of life. The negative commenters objected to asserting that advances in crashworthiness could be used
to reduce the classification of the failure condition. After further discussion within task group, it was decided to delete that assertion
to address the commenters’ concern.
(3) The second example stated that incapacitation of the crew may not necessarily be catastrophic if the aircraft was equipped
with systems that provided for continued safe flight and landing. The commenters noted that any failure condition that caused crew
incapacitation must still be shown to be extremely improbable irrespective of aircraft equipage. They did acknowledge that
autonomous aircraft systems may be able to mitigate the effects but ultimately, they disagreed with the inclusion of this example.
After further discussion, it was decided to completely remove this example.
NOTE X1.1—The wording proposed in the previous ballot is already included in the equivalent table in Practice F3309/F3309M. A separate ballot will
be generated to modify Practice F3309/F3309M to match the changes proposed in this ballot.
X1.4.1.2 Proposal—Add superscript “B” after the phrase “Classification Considerations”; below Table 2, add “Note B” that
explains that those phrases in under each failure condition classification are descriptions of likely consequence of a given failure
condition and not necessarily absolute criteria for classifying that failure condition. Provide a single example that states that
explains loss of the hull in and of itself may not necessarily be catastrophic.
X1.4.1.3 Rationale for Change(s)—The existing, unclarified wording has been used in the past to push classifications to
catastrophic due only to the anticipated damage to the hull. Loss of the hull in and of itself is a financial impact. It is true that in
most catastrophic events the hull is damaged significantly. However, the note clarifies that if the other criteria for catastrophic are
not met, loss of the hull by itself should not force a catastrophic classification.
X2. GUIDANCE FOR QUALITATIVE PROBABILITY ANALYSIS
X2.1 Introduction
X2.1.1 This appendix contains supplemental information on how to perform the qualitative analysis for hazardous and
catastrophic failure conditions for systems that have been accepted as simple and conventional in accordance with 4.2.4.1.
X2.1.1.1 Qualitative Probability Requirements—Requirements for the qualitative analysis are based on failure condition
classifications, which usually come from the FHA in accordance with 4.1. The definitions of extremely improbable and extremely
remote from Section 3 are used for the qualitative analysis and not the quantitative values from Table 5.
(1) Catastrophic failure conditions must be so unlikely that they are not anticipated to occur during the entire operational life
of all aircraft of one type.
(2) Hazardous failure conditions must be so unlikely that they are not anticipated to occur to each aircraft during its total life,
but may occur a few times when considering the total operational life of all aircraft of the type.
X2.1.1.2 Substantiation—It is difficult to prove definitively how frequently a failure condition will occur in the future. However,
there must be justification supporting the claim that the failure condition can reasonably be anticipated to be so unlikely that the
requirement is met. The basis of this assessment is experienced engineering judgment, which can make it difficult for designers,
analysts, and reviewers to know when the assessment is sufficient. The goal of this appendix is to provide information on
ac
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