ASTM B563-01(2022)
(Specification)Standard Specification for Palladium-Silver-Copper Electrical Contact Alloy
Standard Specification for Palladium-Silver-Copper Electrical Contact Alloy
ABSTRACT
This specification covers an alloy containing palladium, silver, copper, platinum, and nickel in the form of wire, rod, and strip for electrical contacts. The materials shall be processed by cold working, heat treating, annealing, turning, grinding, and pickling. The material shall conform to the required chemical composition of palladium, silver, copper, platinum, and nickel. The alloys shall conform to the required mechanical properties such as tensile strength, elongation, Knoop hardness, and Vickers hardness.
SCOPE
1.1 This specification covers an alloy containing palladium, silver, copper, platinum, and nickel in the form of wire, rod, and strip for electrical contacts.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 The following precautionary statement pertains to the test method portion only, Section 7, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Safety Data Sheet (SDS) for this product/material as provided by the manufacturer, to establish appropriate safety, health, and environmental practices, and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 31-Mar-2022
- Technical Committee
- B02 - Nonferrous Metals and Alloys
Relations
- Effective Date
- 01-Jan-2024
- Effective Date
- 15-Jul-2016
- Effective Date
- 01-Feb-2015
- Effective Date
- 01-Jun-2013
- Effective Date
- 01-May-2012
- Effective Date
- 01-Dec-2011
- Effective Date
- 01-Feb-2010
- Effective Date
- 01-Feb-2010
- Effective Date
- 01-May-2009
- Effective Date
- 15-Mar-2008
- Effective Date
- 15-Mar-2008
- Effective Date
- 01-Jan-2008
- Effective Date
- 15-Dec-2007
- Effective Date
- 01-Jul-2007
- Effective Date
- 15-Nov-2006
Overview
ASTM B563-01(2022): Standard Specification for Palladium-Silver-Copper Electrical Contact Alloy defines requirements for an alloy composed primarily of palladium, silver, and copper, with minor additions of platinum and nickel. This alloy is used in the manufacture of electrical contact materials, available in wire, rod, and strip forms. The standard outlines the necessary chemical composition, mechanical properties such as tensile strength and hardness, and manufacturing processes to ensure high reliability in electrical applications.
Developed by ASTM International, this standard helps ensure consistency and quality for manufacturers, suppliers, and users of precious metal electrical contact materials. It is aligned with internationally recognized principles of standardization and is referenced by various industry stakeholders, including agencies of the U.S. Department of Defense.
Key Topics
Material Composition: Specifies required content for each element, ensuring alloy purity and performance. For example:
- Palladium: 43.0–45.0%
- Silver: 37.0–39.0%
- Copper: 15.5–16.5%
- Platinum and Nickel: 0.8–1.2% each
Forms of Delivery: Covers the alloy supplied as wire, rod, or strip to suit different manufacturing needs in the electrical contacts industry.
Manufacturing Processes:
- Cold working
- Heat treating and annealing
- Turning, grinding, and pickling
- Age hardening by controlled temperature exposure
Mechanical Properties: The alloy must meet specific mechanical criteria based on the intended temper, such as:
- Tensile strength
- Elongation
- Hardness (Knoop or Vickers scales)
Inspection and Testing:
- Visual inspection at 10× magnification
- Tension or hardness testing as required
- Chemical analysis using spectrochemical or wet methods
- Dimensional inspection
Safety and Compliance: Emphasizes user responsibility for safety practices and adherence to applicable regulations, including reviewing manufacturer-provided Safety Data Sheets (SDS).
Applications
The palladium-silver-copper contact alloy specified in ASTM B563-01(2022) is used in a diverse range of demanding electrical and electronic applications. Key uses include:
- Electrical connectors and contacts: Ensures low contact resistance and high durability in relays, switches, and circuit breakers.
- Non-arcing contacts: Suitable for environments where controlling electrical arcing is critical, such as in precision instruments and sensitive control systems.
- Energy contact devices: Offers reliable conductivity and resistance to corrosion, making it ideal for applications in power distribution, telecommunications, and data transmission equipment.
- High-reliability electronic components: Employed in aerospace, defense, and critical infrastructure sectors where consistent contact performance is paramount.
The alloy's excellent mechanical and electrical properties, combined with its resistance to wear and tarnish, make it valuable for applications requiring both longevity and performance.
Related Standards
For users and manufacturers working with palladium-silver-copper electrical contact alloys, several closely related standards are referenced within ASTM B563-01(2022):
- ASTM B476: General Requirements for Wrought Precious Metal Electrical Contact Materials
- ASTM E8/E8M: Test Methods for Tension Testing of Metallic Materials
- ASTM E384: Test Method for Microindentation Hardness of Materials
These associated standards provide additional procedures for testing, quality verification, and general material requirements, ensuring a comprehensive approach to material performance and compliance in electrical contact applications.
Keywords: palladium-silver-copper alloy, electrical contacts, ASTM B563-01, precious metal alloys, contact materials, hardness, tensile strength, compliance, quality assurance, electrical connector standards
Buy Documents
ASTM B563-01(2022) - Standard Specification for Palladium-Silver-Copper Electrical Contact Alloy
Get Certified
Connect with accredited certification bodies for this standard

Element Materials Technology
Materials testing and product certification.
Inštitut za kovinske materiale in tehnologije
Institute of Metals and Technology. Materials testing, metallurgical analysis, NDT.
Sponsored listings
Frequently Asked Questions
ASTM B563-01(2022) is a technical specification published by ASTM International. Its full title is "Standard Specification for Palladium-Silver-Copper Electrical Contact Alloy". This standard covers: ABSTRACT This specification covers an alloy containing palladium, silver, copper, platinum, and nickel in the form of wire, rod, and strip for electrical contacts. The materials shall be processed by cold working, heat treating, annealing, turning, grinding, and pickling. The material shall conform to the required chemical composition of palladium, silver, copper, platinum, and nickel. The alloys shall conform to the required mechanical properties such as tensile strength, elongation, Knoop hardness, and Vickers hardness. SCOPE 1.1 This specification covers an alloy containing palladium, silver, copper, platinum, and nickel in the form of wire, rod, and strip for electrical contacts. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 The following precautionary statement pertains to the test method portion only, Section 7, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Safety Data Sheet (SDS) for this product/material as provided by the manufacturer, to establish appropriate safety, health, and environmental practices, and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ABSTRACT This specification covers an alloy containing palladium, silver, copper, platinum, and nickel in the form of wire, rod, and strip for electrical contacts. The materials shall be processed by cold working, heat treating, annealing, turning, grinding, and pickling. The material shall conform to the required chemical composition of palladium, silver, copper, platinum, and nickel. The alloys shall conform to the required mechanical properties such as tensile strength, elongation, Knoop hardness, and Vickers hardness. SCOPE 1.1 This specification covers an alloy containing palladium, silver, copper, platinum, and nickel in the form of wire, rod, and strip for electrical contacts. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 The following precautionary statement pertains to the test method portion only, Section 7, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to become familiar with all hazards including those identified in the appropriate Safety Data Sheet (SDS) for this product/material as provided by the manufacturer, to establish appropriate safety, health, and environmental practices, and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM B563-01(2022) is classified under the following ICS (International Classification for Standards) categories: 77.120.99 - Other non-ferrous metals and their alloys. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM B563-01(2022) has the following relationships with other standards: It is inter standard links to ASTM E8/E8M-24, ASTM E8/E8M-16, ASTM E8/E8M-15, ASTM E8/E8M-13, ASTM B476-01(2012), ASTM E8/E8M-11, ASTM E384-10e1, ASTM E384-10, ASTM E384-09, ASTM E384-08ae1, ASTM E384-08a, ASTM E384-08, ASTM E384-07a, ASTM E384-07, ASTM E384-06. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM B563-01(2022) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:B563 −01 (Reapproved 2022)
Standard Specification for
Palladium-Silver-Copper Electrical Contact Alloy
This standard is issued under the fixed designation B563; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope 3. Materials and Manufacture
1.1 This specification covers an alloy containing palladium, 3.1 Raw materials shall be of such quality and purity that
silver, copper, platinum, and nickel in the form of wire, rod, thefinishedproductwillhavethepropertiesandcharacteristics
and strip for electrical contacts. prescribed in this specification.
1.2 The values stated in inch-pound units are to be regarded 3.2 The material shall be finished by such operations (cold
as standard. The values given in parentheses are mathematical working, heat treating, annealing, turning, grinding, pickling)
conversions to SI units that are provided for information only and are required to produce the prescribed properties.
and are not considered standard.
4. Chemical Composition
1.3 The following precautionary statement pertains to the
4.1 Materialproducedunderthisspecificationshallmeetthe
test method portion only, Section 7, of this specification: This
requirements of chemical composition shown in Table 1.
standard does not purport to address all of the safety concerns,
if any, associated with its use. It is the responsibility of the user
5. Mechanical Properties
of this standard to become familiar with all hazards including
5.1 The contract or order may specify ultimate tensile
those identified in the appropriate Safety Data Sheet (SDS) for
strength, elongation, microhardness (Knoop or Vickers), hard-
this product/material as provided by the manufacturer, to
ness (Rockwell or Rockwell Superficial), or a combination of
establish appropriate safety, health, and environmental
these mechanical properties as temper criterion. If the contract
practices, and determine the applicability of regulatory limi-
or order does not specify a temper criterion, then the criterion
tations prior to use.
for temper designation will be ultimate tensile strength and
1.4 This international standard was developed in accor-
elongation.
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the
5.2 The material shall conform to the mechanical properties
Development of International Standards, Guides and Recom-
shown in Table 2, Table 3,or Table 4.
mendations issued by the World Trade Organization Technical
6. General Requirements
Barriers to Trade (TBT) Committee.
6.1 Specification B476 shall apply to all materials produced
2. Referenced Documents
to this specification.
2.1 ASTM Standards:
B476Specification for General Requirements for Wrought
7. Test Methods
Precious Metal Electrical Contact Materials
7.1 TestmethodsareinaccordancewithSpecificationB476.
E8/E8MTest Methods for Tension Testing of Metallic Ma-
7.2 All tension tests are in accordance with Test Methods
terials
E8/E8Mandtensilespecimensarefullcross-sectionsizewhen
E384Test Method for Microindentation Hardness of Mate-
practical. Elongation measurements should be based ona2in.
rials
(50 mm) gauge length.
This specification is under the jurisdiction of ASTM Committee B02 on
7.3 Hardness is in accordance with Test Method E384. Test
Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee
material0.005in.(0.13mm)inthickness(diameter)andlarger
B02.05 on Precious Metals and Electrical Contact Materials.
using a 100 g indenter load.Test material less than 0.005 in. in
Current edition approved April 1, 2022. Published April 2022. Originally
thickness (diameter) using a 50 g indenter load. Make a
approved in 1972. Last previous edition approved in 2017 as B563–01(2017).
DOI: 10.1520/B0563-01R22.
minimum of five hardness indentations on each specimen.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Make all indentations so that the long axis of the Knoop
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
indenter is parallel to the rolling or drawing direction of the
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. material.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
---------------------- Page
...




Questions, Comments and Discussion
Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.
Loading comments...