ASTM D4436-84(1998)
(Test Method)Standard Test Method for Rock Bolt Long-Term Load Retention Test
Standard Test Method for Rock Bolt Long-Term Load Retention Test
SCOPE
1.1 The objective of this test method is to determine the time over which rock bolt tension decreases from the installed value to a designated minimum value.
1.2 This test method is applicable to any anchor system which is not fully encapsulated immediately upon installation, including mechanical, cement grout, resin (epoxy, polyester, and the like) or other similar systems.
1.3 The values stated in inch-pound units are to be regarded as the standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
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Designation: D 4436 – 84 (Reapproved 1998)
Standard Test Method for
Rock Bolt Long-Term Load Retention Test
This standard is issued under the fixed designation D 4436; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope 5. Significance and Use
1.1 The objective of this test method is to determine the 5.1 Rock bolts are used for support in a variety of mining
time over which rock bolt tension decreases from the installed and civil engineering situations . After a bolt is installed, the
value to a designated minimum value. load generally decreases over time due to deterioration of the
1.2 This test method is applicable to any anchor system borehole wall, creep, and other factors. This process may be
which is not fully encapsulated immediately upon installation, arrested by fully encapsulating the bolt shortly after installa-
including mechanical, cement grout, resin (epoxy, polyester, tion. This is generally done by pumping the bolt hole full of
and the like) or other similar systems. cement grout, though synthetic resins may also be used. The
1.3 The values stated in inch-pound units are to be regarded rate of load loss determines the interval during which the bolt
as the standard. must be encapsulated during construction.
1.4 This standard does not purport to address all of the 5.2 The local characteristics of the rock, such as roughness
safety concerns, if any, associated with its use. It is the of the borehole and induced fractures, are significant factors in
responsibility of the user of this standard to establish appro- the load loss characteristics of the bolt. To obtain realistic
priate safety and health practices and determine the applica- values, the test holes should be drilled using the same methods
bility of regulatory limitations prior to use. as those used for the construction boreholes.
5.3 In establishing a testing program, the following factors
2. Referenced Documents
should be considered:
2.1 ASTM Standards: 5.3.1 Load retention tests should be conducted in all rock
D 4435 Method for Rock Bolt Anchor Pull Test
types where construction bolts will be installed. If the rock is
anisotropic, for example, bedded or schistose, the tests should
3. Terminology
be conducted in the same orientations relative to the anisotropy
3.1 Definitions of Terms Specific to This Standard:
as the construction bolts will be installed.
3.1.1 load—the total axial force on the rock bolt.
5.3.2 In each rock type, at each orientation, and for each
3.1.2 design load—the load specified for the rock bolt
anchor system, a sufficient number of tests should be con-
during the life of the project.
ducted to determine the average and minimum long-term
3.1.3 installation load—the load on the bolt immediately
capacities within a fixed uncertainty band at the 95 % confi-
after installation.
dence level. The allowable uncertainty band depends on the
3.1.4 stand time—the time required for the bolt load to
project and involves such factors as rock quality, expected
decrease from the installation load to the design load.
project lifetime, and importance of the areas to be bolted. The
uncertainty band determination will require considerable engi-
4. Summary of Test Method
neering judgment. As a rough guideline, at least six long-term
4.1 A rock bolt is installed in the same manner and in the
tests for a single set of variables have been found necessary to
same material as its intended support use. The load on the bolt
satisfy the statistical requirements.
is monitored over a period of time, usually several weeks.
5.3.3 The design load and installation load on the rock bolt
system should be predetermined. The installation load is less
This test method is under the jurisdiction of ASTM Committee D-18 on Soil
and Rock and is the direct responsibility of Subcommittee D18.12 on Rock For additional information see, “Suggested Method for Monitoring Rock Bolt
Mechanics. Tension Using Load Cells,” Suggested Methods for Rock Bolt Testing, International
Current edition approved Nov. 30, 1984. Published January 1985. Society for Rock Mechanics Commission on Standardization of Laboratory and
Annual Book of ASTM Standards, Vol 04.08. Field Tests, 1974.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
D 4436
than the anchor capacity, as determined by Method D 4435. (300 mm) past the end of the anchor. A hole approximately 6
The design load is less than the installation load; the amount ft (1.8 m) in length has generally been found to be adequate.
depends on rock properties and the minimum time required to 7.2.3 Inspect the test hole visually using a flashlight. If more
encapsulate the bolts. Alternatively, this method can be run for than one-half of the bottom of the hole cannot be seen, the hole
a predetermined time interval based on construction require- is not sufficiently straight for the test and shall not be used.
ments, and a realistic design load can be determined from the 7.2.4 Measure the test hole diameter in two perpendicular
data. directions at the top and bottom of the anchor location for a
total of four measurements.
6. Apparatus
7.3 Preparation of Anchors—If any anchor preparations,
6.1 Load Cell—A load cell shall be used to measure the
such as degreasing or rust removal, will be done during
tension in the rock bolt. The cell may be of the mechanical,
construction, prepare the test anchors in the same way. If no
photoelastic, hydraulic, rubber compression pad, or electronic
special preparation is done during construction, do not prepare
type. The electronic type is recommended. The cell shall have
the anchors.
an accuracy of at least 6200 lbf (6890 N), including errors
7.4 Setting the Anchor:
introduced by the excitation and read-out system, and a
7.4.1 If mechanical anchors are used, lightly lubricate the
resolution of least 100 lbf (445 N). downhole end of the rock bolt and screw on the anchor. When
6.2 Anchor Systems—The anchors used for testing shall be
in position, torque the bolt to the manufacturer’s recommen-
from the manufacturer’s standard production stock. Mechani- dations to set the anchor. A pair of jam-nuts on the upper end
cal anchors shall be inspected to ensure that no defective
of the rod may be used to apply torque without producing axial
anchors are tested. Grout or resin shall be fresh (within the load in the bolt. If the manufacturer’s torque cannot be
shelf life) and obtained from unopened containers.
achieved because of anchor slippage due to shear failure in the
6.3 Rock Bolt and Accessories—The rock bolt shall be of r
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